Fabric stacking equipment
By introducing a double-station design and a bevel gear transmission system driven by servo motors in the fabric stacking equipment, combined with cylinders and electromagnets, the problem of slow stacking of existing equipment is solved and efficient stacking of fabrics is achieved.
Patent Information
- Application Number
- CN202422515267.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing fabric stacking equipment has only one station, which leads to a slow stacking rate.
The double-station design is adopted to realize the rotation of the support frame through a bevel gear transmission system driven by a servo motor, and the smoothing and moving of the fabric is achieved by combining the cylinder and the electromagnet.
The fabric processing speed is accelerated and the efficiency of fabric stacking is improved.
Smart Images

Figure CN223280290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric stacking, in particular to a fabric stacking device. Background Art
[0002] Fabric stacking is a unique design technique that stacks fabrics of different materials and textures layer by layer to create rich visual layers and three-dimensional effects. Soft silk is paired with crisp cotton, or felt of different colors is stacked together. Fabric stacking equipment can help achieve efficient fabric stacking effects, making fabric stacking faster.
[0003] A search revealed Chinese patent publication number CN116062537A, which discloses a fabric stacking device comprising a frame equipped with a conveyor belt for conveying fabric, a stacking rack at one end of the frame, a stacking plate within the rack, and a folding assembly for folding the fabric. The folding assembly comprises a pair of mounting blocks, a positioning rod, a plurality of connecting screws, an adjustment block, and an adjustment assembly, with the two mounting blocks positioned on opposite sides of the stacking plate in the longitudinal direction. Each mounting block is connected to a positioning rod, and a plurality of adjustment slots are defined in the side walls of the mounting blocks. The connecting screws are inserted into the adjustment slots, and the adjustment block is sleeved over the connecting screws and threadedly connected thereto. One end of the positioning rod is connected to the adjustment block, which is sleeved over the connecting screw. Each mounting block corresponds to an adjustment assembly, which is connected to the mounting block and to the positioning rod for adjusting the position of the positioning rod. This application claims to improve the stability of fabric during storage. However, in actual use, the above device has only one station during the stacking process, and multiple steps are required to stack the fabrics, which reduces the fabric stacking rate. Therefore, a fabric stacking device is proposed to solve the above problem. Utility Model Content
[0004] In order to make up for the above deficiencies, the present invention provides a fabric stacking device, which aims to improve the problem in the prior art that the fabric stacking device has only one station, resulting in a slow stacking rate.
[0005] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring or rubber cushion, and castor is arranged on the pin of base bottom four, to carry mobile handler location.
[0006] Through the above technical solution: the slide allows the carrier plate to slide inside the slide, the servo motor drives the active bevel gear to drive the driven bevel gear, drives the rotating rod to rotate, and then the active gear drives the driven gear to rotate, thereby completing the rotation of the support frame, so that the equipment has a double station, which speeds up its processing speed of fabrics.
[0007] As a further description of the above technical solution:
[0008] The leveling mechanism includes two side plates, one adjacent side of the two side plates is fixedly connected to a top plate, the bottom of the top plate is fixedly connected to two cylinders, the bottom of the two cylinders is fixedly connected to a pressure plate, the adjacent sides of the two side plates are fixedly connected to a connecting plate, the top of the connecting plate is fixedly connected to an electromagnet, and one end of the support plate is fixedly connected to a magnetic plate.
[0009] Through the above technical solution: the side plates and the top plate can fix the cylinder, the cylinder extends to drive the pressure plate to squeeze the fabric, and then the electromagnet is started to generate attraction to the magnetic plate, so that the support plate slides inside the chute, driving the material to move above the lower conveyor belt, thereby facilitating the movement of the material.
[0010] As a further description of the above technical solution:
[0011] The top of the bottom plate is fixedly connected with an annular base, and a groove is provided inside the annular base.
[0012] Through the above technical solution, the groove provided in the annular base allows the sliding column to slide inside the groove.
[0013] As a further description of the above technical solution:
[0014] The top of the support frame is fixedly connected with a sliding column, and the bottom end of the sliding column is slidably connected inside the groove.
[0015] Through the above technical solution, the presence of the sliding column can provide the device with good support during the sliding process.
[0016] As a further description of the above technical solution:
[0017] The front and rear sides of the top of the material carrier are both fixedly connected with supporting legs, and the tops of the multiple supporting legs are fixedly connected with a feeding conveyor belt.
[0018] Through the above technical solution: the legs can support the feed conveyor belt, and the feed conveyor belt can transport the fabric into the equipment.
[0019] As a further description of the above technical solution:
[0020] The left and right sides of the bottom plate are both fixedly connected with discharge conveyor belts, and the tops of the feed conveyor belt and the discharge conveyor belt are both fixed with directional patterns.
[0021] Through the above technical solution: the discharging conveyor belt can convey the fabrics processed by the device to the stacking place, and the pointing pattern makes it convenient for the staff to confirm the direction of the conveyor belt.
[0022] As a further description of the above technical solution:
[0023] The directional patterns are evenly distributed on the feed conveyor belt and the discharge conveyor belt, and the edges of the feed conveyor belt and the discharge conveyor belt are both rounded.
[0024] Through the above technical solution: the even distribution of the directional patterns can improve the aesthetics of the conveyor belt, and the smooth edges ensure that workers will not feel uncomfortable when they accidentally bump into it.
[0025] As a further description of the above technical solution:
[0026] The size of the chute matches the size of the support plate, and the distance between the support plate and the electromagnet is smaller than the length of the support plate.
[0027] Through the above technical solution: the matching dimensions allow the carrier plate to slide smoothly on the slide groove, and the distance between the carrier plate and the electromagnet is smaller than the length of the carrier plate so that the carrier plate will not slide out of the slide groove when the electromagnet attracts the carrier plate to slide.
[0028] The utility model has the following beneficial effects:
[0029] 1. In the present invention, when the fabric is conveyed from the two conveyor belts to the top of the carrier plate, the servo motor is started, so that the servo motor drives the active bevel gear to drive the driven bevel gear, drives the rotating rod to rotate, and then the active gear drives the driven gear to rotate, thereby completing the rotation of the support frame, so that the equipment has a double working station, which speeds up its fabric processing speed.
[0030] 2. In the present invention, when the fabric needs to be leveled, the carrier is rotated to a suitable position, the cylinder is started to extend, and the extension of the cylinder drives the pressure plate to squeeze the fabric, and then the electromagnet is started to generate attraction to the magnetic plate, thereby causing the carrier plate to slide inside the chute, driving the material to move above the lower conveyor belt, thereby facilitating the movement of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a three-dimensional diagram of a fabric stacking device proposed by the present invention;
[0032] Figure 2 This is a front view of a fabric stacking device proposed by the present invention;
[0033] Figure 3 This is a disassembled diagram of a fabric stacking device proposed in the utility model;
[0034] Figure 4 This is a schematic diagram of removing the feed conveyor belt of a fabric stacking device proposed in the present invention;
[0035] Figure 5 This is a schematic diagram of a rotating device for fabric stacking equipment proposed in the present invention.
[0036] Legend:
[0037] 1. Working plate; 2. Bottom plate; 3. Rotating shaft; 4. Support frame; 5. Loading piece; 6. Slide groove; 7. Support plate; 8. Connecting plate; 9. Support plate; 10. Servo motor; 11. Driving bevel gear; 12. Driven bevel gear; 13. Rotating rod; 14. Driving gear; 15. Driven gear; 16. Smoothing mechanism; 1601. Side plate; 1602. Top plate; 1603. Cylinder; 1604. Pressing plate; 1605. Electromagnet; 1606. Magnetic plate; 17. Annular base; 18. Groove; 19. Sliding column; 20. Feed conveyor belt; 21. Discharge conveyor belt; 22. Support leg; 23. Pointing pattern. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0039] Reference Figure 1 、 Figure 3 and Figure 5 The utility model provides an embodiment of a fabric stacking device, comprising a working plate 1, the top of the working plate 1 is fixedly connected to a bottom plate 2, the top of the bottom plate 2 is fixedly connected to an annular base 17, a groove 18 is provided inside the annular base 17, the top of the support frame 4 is fixedly connected to a sliding column 19, the bottom end of the sliding column 19 is slidably connected to the inside of the groove 18, the top of the bottom plate 2 is fixedly connected to a rotating shaft 3, the top of the rotating shaft 3 is rotatably connected to the support frame 4, the top of the support frame 4 is fixedly connected to a material carrier 5, a slide groove 6 is provided inside the material carrier 5, and a support plate 7 is slidably connected to the inside of the slide groove 6. The top of the bottom plate 2 is fixedly connected to a support plate 9, the top of the support plate 9 is fixedly connected to a servo motor 10, the output end of the servo motor 10 is fixedly connected to a driving bevel gear 11, one side of the driving bevel gear 11 is meshed with a driven bevel gear 12, the top of the driven bevel gear 12 is fixedly connected to a rotating rod 13, the top of the rotating rod 13 is fixedly connected to a driving gear 14, the right side of the driving gear 14 is meshed with a driven gear 15, and the interior is fixedly connected to the outer wall of the rotating shaft 3, and a leveling mechanism 16 is provided on the top of the material carrier 5. The leveling mechanism 16 is used to level the fabric so that the fabric can be better stacked;
[0040] Specifically, when the fabric is slowly transferred from the two feed conveyor belts 20 to the top of the carrier plate 7 and then smoothly enters the carrier plate 7, the servo motor 10 can be started. Once the servo motor 10 starts running, it will drive the active bevel gear 11 fixed to its output end to rotate. During the rotation of the active bevel gear 11, it will drive the meshed driven bevel gear 12 to rotate together. As the driven bevel gear 12 rotates, it will drive the rotating rod 13 to rotate stably. When the rotating rod 13 rotates, it will drive the active gear 14 fixed to it to rotate synchronously. During the rotation of the active gear 14, due to the mutual meshing of the driven gear 15, it will drive the driven gear 15 to rotate. Through this series of transmission actions, the support frame 4 can eventually be rotated, thereby smoothly achieving the purpose of rotating the material carrier 5. At the same time, the sliding column 19 slidably connected to the annular base 17 can provide strong support for the device, improving the stability of the device during rotation.
[0041] Reference Figure 2 、 Figure 3 and Figure 4 The leveling mechanism 16 includes two side plates 1601, and the adjacent sides of the two side plates 1601 are fixedly connected to a top plate 1602. The bottom of the top plate 1602 is fixedly connected to two cylinders 1603. The bottoms of the two cylinders 1603 are fixedly connected to a pressure plate 1604. The adjacent sides of the two side plates 1601 are fixedly connected to a connecting plate 8. The top of the connecting plate 8 is fixedly connected to an electromagnet 1605. One end of the supporting plate 7 is fixedly connected to a magnetic plate 1606. The size of the chute 6 matches the size of the supporting plate 7. The distance between the supporting plate 7 and the electromagnet 1605 is less than the length of the supporting plate 7.
[0042] Specifically, when the fabric needs to be leveled, the material carrier 5 is first rotated to the most suitable position with the help of the rotating device. After this position is determined, the cylinder 1603 is started. At this time, the output end of the cylinder 1603 will gradually extend. As the cylinder 1603 extends, it will drive the pressing plate 1604 to slowly descend, exerting an extrusion force on the fabric on the carrier plate 7. Under such an extrusion, the fabric will be tightly compressed. Then, the electromagnet 1605 is started. After being energized, the electromagnet 1605 will generate a strong attraction to the magnetic plate 1606. Under the action of this attraction, the carrier plate 7 will slide smoothly inside the chute 6, thereby driving the fabric to move to the top of the discharge conveyor 21. This more convenient operation method makes it easier for the fabric to move to the discharge conveyor 21. After that, the current direction of the electromagnet 1605 is changed, so that the electromagnet 1605 produces an opposite force on the magnetic plate 1606. Then, the servo motor 10 is started, and the carrier 5 is rotated ninety degrees. Then, the fabric can continue to be transported and moved. Through this operation method, the stacking rate of the fabric can be effectively increased, and the efficiency of the entire fabric stacking process can be improved.
[0043] Reference Figure 1 and Figure 4 The front and rear sides of the top of the carrier 5 are fixedly connected with supporting legs 22, the tops of the multiple supporting legs 22 are fixedly connected with the feed conveyor 20, the left and right sides of the bottom plate 2 are fixedly connected with the discharge conveyor 21, and the tops of the feed conveyor 20 and the discharge conveyor 21 are fixed with directional patterns 23, which are evenly distributed on the feed conveyor 20 and the discharge conveyor 21 respectively. The edges of the feed conveyor 20 and the discharge conveyor 21 are all smoothed;
[0044] Specifically, the legs 22 can support the feed conveyor belt 20, the feed conveyor belt 20 can transport the fabric into the equipment, and the discharge conveyor belt 21 can allow the fabric processed by the device to be transported to the stacking area. The pointing pattern 23 makes it convenient for the staff to confirm the direction of the conveyor belt. The even distribution of the pointing pattern 23 can improve the aesthetics of the conveyor belt, and the rounded edges ensure that the staff will not feel uncomfortable when they accidentally touch it.
[0045] Working principle: When the fabric is transferred from the two feed conveyor belts 20 to the top of the carrier plate 7 and then enters the carrier plate 7, the servo motor 10 is started, so that the servo motor 10 drives the active bevel gear 11 fixed at its output end. The active bevel gear 11 rotates and drives the driven bevel gear 12 to rotate, thereby driving the rotating rod 13 to rotate. The rotation of the rotating rod 13 drives the active gear 14 fixed on the rotating rod 13 to rotate. The active gear 14 drives the driven gear 15 meshing with it to rotate, thereby completing the rotation of the support frame 4 and achieving the purpose of rotating the material carrier 5.
[0046] When the fabric needs to be flattened, the carrier 5 is first rotated to the appropriate position through the rotating device. At this time, the cylinder 1603 is started, so that the output end of the cylinder 1603 is extended. The extension of the cylinder 1603 drives the pressure plate 1604 to squeeze the fabric on the support plate 7, thereby compressing the fabric. Then the electromagnet 1605 is started to generate attraction to the magnetic plate 1606, so that the support plate 7 slides inside the slide 6, driving the fabric to move to the top of the discharge conveyor 21, so that the fabric can be moved to the discharge conveyor 21 through more convenient operation. At this time, the current direction of the electromagnet 1605 is changed, so that the electromagnet 1605 generates an opposite force on the magnetic plate 1606 and then starts the servo motor 10. After rotating ninety degrees, the fabric can continue to be moved, thereby increasing the stacking rate of the fabric.
[0047] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A fabric stacking device, comprising a working plate (1), characterized in that: The top of the working plate (1) is fixedly connected to the bottom plate (2), the top of the bottom plate (2) is fixedly connected to the rotating shaft (3), the top of the rotating shaft (3) is rotatably connected to the support frame (4), the top of the support frame (4) is fixedly connected to the material carrier (5), the interior of the material carrier (5) is provided with a slide groove (6), the interior of the slide groove (6) is slidably connected to the support plate (7), the top of the bottom plate (2) is fixedly connected to the support plate (9), the top of the support plate (9) is fixedly connected to the servo motor (10), the output end of the servo motor (10) is fixedly connected to the support plate (9), and the output end of the servo motor (10) is fixedly connected to the support plate (9). A driving bevel gear (11) is fixedly connected, one side of the driving bevel gear (11) is meshedly connected to a driven bevel gear (12), the top of the driven bevel gear (12) is fixedly connected to a rotating rod (13), the top of the rotating rod (13) is fixedly connected to a driving gear (14), the right side of the driving gear (14) is meshedly connected to a driven gear (15), and the interior is fixedly connected to the outer wall of the rotating shaft (3). A leveling mechanism (16) is provided on the top of the material carrier (5), and the leveling mechanism (16) is used to level the fabric so that the fabric can be better stacked.
2. The fabric stacking device according to claim 1, characterized in that: The leveling mechanism (16) comprises two side plates (1601), the adjacent sides of the two side plates (1601) are fixedly connected to a top plate (1602), the bottom of the top plate (1602) is fixedly connected to two cylinders (1603), the bottoms of the two cylinders (1603) are fixedly connected to a pressure plate (1604), the adjacent sides of the two side plates (1601) are fixedly connected to a connecting plate (8), the top of the connecting plate (8) is fixedly connected to an electromagnet (1605), and one end of the support plate (7) is fixedly connected to a magnetic plate (1606).
3. The fabric stacking device according to claim 1, characterized in that: The top of the bottom plate (2) is fixedly connected to an annular base (17), and a groove (18) is provided inside the annular base (17).
4. The fabric stacking device according to claim 1, characterized in that: The top of the support frame (4) is fixedly connected with a sliding column (19), and the bottom end of the sliding column (19) is slidably connected inside the groove (18).
5. The fabric stacking device according to claim 1, characterized in that: The front and rear sides of the top of the material carrier (5) are both fixedly connected with supporting legs (22), and the tops of the plurality of supporting legs (22) are fixedly connected with a feeding conveyor belt (20).
6. The fabric stacking device according to claim 5, characterized in that: The left and right sides of the bottom plate (2) are fixedly connected with discharge conveyor belts (21), and the tops of the feed conveyor belt (20) and the discharge conveyor belt (21) are fixed with directional patterns (23).
7. The fabric stacking device according to claim 6, characterized in that: The directional lines (23) are evenly distributed on the feed conveyor belt (20) and the discharge conveyor belt (21), and the edges of the feed conveyor belt (20) and the discharge conveyor belt (21) are both rounded.
8. The fabric stacking device according to claim 1, characterized in that: The size of the chute (6) matches the size of the support plate (7), and the distance between the support plate (7) and the electromagnet (1605) is less than the length of the support plate (7).
Citation Information
Patent Citations
Cloth stacking device
CN116062537A