Tensioning yarn guide frame for polyester coated yarn production
By designing the tensioning wire frame for driving components and pressure sensors, the problem of inflexible tension adjustment in polyester coated wire production is solved, and the precise adjustment of tension and the stability of the production process is achieved.
Patent Information
- Application Number
- CN202422700451.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The existing tensioning wire frames used for the production of polyester coated wire cannot flexibly adjust the tension, which can easily cause the polyester coated wire to break when the tension is too high, and it can easily cause wrapping if the tension is too low, and the device flexibility is poor.
A tension conductor frame including a driving component, a threaded rod, an internal threaded cylinder, a movable frame and a pressure sensor is designed. The driving component drives the threaded rod to rotate, adjust the height of the tension adjustment roller, and combines the pressure sensor to monitor the tension in real time to achieve accurate adjustment of tension.
It realizes flexible adjustment of the tension of polyester coated wire, avoids the situation of excessive or too small tension, and ensures the stability and reliability of the production process.
Smart Images

Figure CN223280392U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester covered yarn production, in particular to a tensioning wire rack for polyester covered yarn production. Background Art
[0002] Polyester covered yarn is a textile material made by combining polyester filament with other materials through a special process. It usually refers to a PVC (polyvinyl chloride) blend evenly coated on the periphery of high-strength polyester filament to form a PVC / PET (polyethylene terephthalate) composite core-spun yarn. This material combines the advantages of polyester and PVC, has excellent strength and wear resistance, and also has certain flame retardancy. It is widely used in outdoor products such as sunshades and furniture.
[0003] During the production and processing of polyester covered yarn, the tensioning force needs to be adjusted. Some existing tensioning wire racks used for polyester covered yarn production are not convenient for adjusting the tension of the polyester covered yarn according to needs. When the tension is too high, the polyester covered yarn is easily broken, and when the tension is too low, the polyester covered yarn is easily entangled. The device has poor flexibility. Therefore, a tensioning wire rack for polyester covered yarn production is proposed. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a tensioning wire frame for producing polyester covered yarn, which solves the problems in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A tensioning wire frame for producing polyester covered yarn comprises a base plate, a fixed plate fixedly mounted on the top surface of the base plate, a driving assembly provided inside the fixed plate, a threaded rod rotatably mounted inside the fixed plate, an internally threaded barrel threadedly mounted on the surface of the threaded rod, a movable frame fixedly mounted on the bottom end of the internally threaded barrel, a through slot provided inside the fixed plate, a movable slot provided inside the movable frame, a pressure sensor fixedly mounted inside the movable slot, a movable block slidably mounted inside the movable slot, and a tension adjustment roller rotatably mounted on the surface of the movable block.
[0007] Preferably, the driving assembly includes a driving motor fixedly mounted on the surface of the fixing plate, a rotating shaft is fixedly mounted on the output end of the driving motor, and a first bevel gear is fixedly mounted on the surface of the rotating shaft.
[0008] Preferably, a second bevel gear is fixedly mounted on the top end of the threaded rod, and the second bevel gear is meshed with the first bevel gear.
[0009] Preferably, a limiting block is fixedly installed on the surface of the movable frame, a limiting groove is provided inside the through slot, and the limiting block is slidably connected to the limiting groove.
[0010] Preferably, a sliding block is fixedly mounted on the surface of the movable block, a sliding groove is provided inside the movable groove, and the sliding block is slidably connected to the sliding groove.
[0011] Preferably, the through slots are provided in multiple groups, and the top end of the movable block is arranged in close contact with the pressure sensor.
[0012] Preferably, a mounting bracket is fixedly mounted on the surface of the fixing plate, a fixing bracket is fixedly mounted on the surface of the fixing bracket, and a wire roller is rotatably mounted on the surface of the fixing bracket.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the tensioning wire rack for the production of polyester covered yarn drives the threaded rod to rotate, drives the internal threaded cylinder to move, and then drives the movable rack to move, adjusts the height of the tension adjustment roller, thereby changing the tension of the polyester covered yarn, and avoiding the situation where the tension of the polyester covered yarn is too large or too small. When adjusting the tension of the polyester covered yarn, the tension of the polyester covered yarn applies pressure to the tension adjustment roller, and the pressure is transmitted to the pressure sensor through the movable block. The value measured by the pressure sensor can be observed through the external display screen, which is convenient for real-time observation of the tension of the polyester covered yarn. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the positive measurement of the utility model;
[0015] Figure 2 This is a front structural sectional view of the present utility model;
[0016] Figure 3 This is a side structural sectional view of the utility model;
[0017] Figure 4 This is a partial structural dispersion diagram of the utility model.
[0018] In the figure: 1. Base plate; 2. Fixed plate; 3. Drive motor; 4. Rotating shaft; 5. First bevel gear; 6. Threaded rod; 7. Second bevel gear; 8. Internally threaded cylinder; 9. Movable frame; 10. Limit block; 11. Through slot; 12. Limit slot; 13. Movable slot; 14. Pressure sensor; 15. Movable block; 16. Slider; 17. Slide; 18. Tension adjustment roller; 19. Mounting frame; 20. Fixed frame; 21. Wire roller. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] Example: Refer to Figure 1-4 The utility model provides a technical solution, a tensioning wire frame for the production of polyester covered yarn, comprising a base plate 1, a fixed plate 2 fixedly mounted on the top surface of the base plate 1, a threaded rod 6 rotatably mounted inside the fixed plate 2, an internally threaded tube 8 threadedly mounted on the surface of the threaded rod 6, a movable frame 9 fixedly mounted on the bottom end of the internally threaded tube 8, a through slot 11 formed inside the fixed plate 2, a movable slot 13 formed inside the movable frame 9, a pressure sensor 14 fixedly mounted inside the movable slot 13, and a movable block 15 slidably mounted inside the movable slot 13, A slider 16 is fixedly installed on the surface of the movable block 15, and a slide groove 17 is opened inside the movable groove 13, and the slider 16 and the slide groove 17 are slidably connected. Through the setting of the slider 16 and the slide groove 17, the movable block 15 can be limited so that the movable block 15 can move in the movable groove 13. There are multiple groups of grooves 11, and the top of the movable block 15 is fitted with the pressure sensor 14. Through the setting of the pressure sensor 14, the tension of the polyester covered yarn can be detected. A tension adjustment roller 18 is rotatably installed on the surface of the movable block 15.
[0021] Specifically, a driving assembly is provided inside the fixed plate 2, and the driving assembly includes a driving motor 3 fixedly mounted on the surface of the fixed plate 2, a rotating shaft 4 is fixedly mounted on the output end of the driving motor 3, a first bevel gear 5 is fixedly mounted on the surface of the rotating shaft 4, a second bevel gear 7 is fixedly mounted on the top end of the threaded rod 6, and the second bevel gear 7 is meshed with the first bevel gear 5, a limiting block 10 is fixedly mounted on the surface of the movable frame 9, a limiting slot 12 is provided inside the slot 11, and the limiting block 10 is slidably connected to the limiting slot 12. Through the setting of the driving assembly, the driving motor 3 The output end rotates, driving the rotating shaft 4 to rotate, so that the first bevel gear 5 rotates, and the first bevel gear 5 is engaged with the second bevel gear 7, so that the second bevel gear 7 rotates, thereby driving the second bevel gear 7 to rotate, driving the threaded rod 6 to rotate, and the threaded rod 6 is threadedly connected to the internal threaded tube 8, so that the internal threaded tube 8 moves, thereby driving the movable frame 9 to move, adjusting the height of the tension adjustment roller 18, thereby changing the tension of the polyester covered yarn. By setting the limit block 10 and the limit groove 12, the movable frame 9 can be limited, so that the movable frame 9 is more stable when moving up and down.
[0022] Specifically, a mounting frame 19 is fixedly installed on the surface of the fixed plate 2, a fixing frame 20 is fixedly installed on the surface of the fixing frame 19, and a guide roller 21 is rotatably installed on the surface of the fixing frame 20. Through the setting of the guide roller 21, the polyester covered yarn can be guided, so as to better adjust the tension of the polyester covered yarn.
[0023] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.
[0024] During use: the staff passes the polyester covered yarn into the through slot 11, which is provided with multiple groups to prevent the polyester covered yarn from being entangled together, starts the driving motor 3, and rotates through the output end of the driving motor 3, driving the rotating shaft 4 to rotate, so that the first bevel gear 5 rotates, and the first bevel gear 5 is meshed with the second bevel gear 7, so that the second bevel gear 7 rotates, thereby driving the second bevel gear 7 to rotate, driving the threaded rod 6 to rotate, and the threaded rod 6 is threadedly connected to the internal threaded tube 8, so that the internal threaded tube 8 moves, thereby driving the movable frame 9 to move, adjusting the height of the tension adjustment roller 18, thereby changing the tension of the polyester covered yarn, and avoiding the situation where the tension of the polyester covered yarn is too large or too small. When adjusting the tension of the polyester covered yarn, the tension of the polyester covered yarn exerts pressure on the tension adjustment roller 18, and the pressure is transmitted to the pressure sensor 14 through the movable block 15. The value measured by the pressure sensor 14 can be observed through the external display screen, which is convenient for real-time observation of the tension of the polyester covered yarn.
[0025] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tensioning wire frame for producing polyester covered yarn, comprising a bottom plate (1), characterized in that: A fixed plate (2) is fixedly installed on the top surface of the bottom plate (1), a driving assembly is provided inside the fixed plate (2), a threaded rod (6) is rotatably installed inside the fixed plate (2), an internal threaded cylinder (8) is threadedly installed on the surface of the threaded rod (6), a movable frame (9) is fixedly installed on the bottom end of the internal threaded cylinder (8), a through groove (11) is provided inside the fixed plate (2), a movable groove (13) is provided inside the movable frame (9), a pressure sensor (14) is fixedly installed inside the movable groove (13), a movable block (15) is slidably installed inside the movable groove (13), and a tension adjustment roller (18) is rotatably installed on the surface of the movable block (15).
2. The tensioning wire frame for producing polyester covered yarn according to claim 1, characterized in that: The drive assembly comprises a drive motor (3) fixedly mounted on the surface of a fixed plate (2); a rotating shaft (4) is fixedly mounted on the output end of the drive motor (3); and a first bevel gear (5) is fixedly mounted on the surface of the rotating shaft (4).
3. The tensioning wire frame for producing polyester covered yarn according to claim 2, characterized in that: A second bevel gear (7) is fixedly mounted on the top end of the threaded rod (6), and the second bevel gear (7) is meshed with the first bevel gear (5).
4. The tensioning wire frame for producing polyester covered yarn according to claim 1, characterized in that: A limiting block (10) is fixedly installed on the surface of the movable frame (9), a limiting groove (12) is provided inside the through groove (11), and the limiting block (10) is slidably connected to the limiting groove (12).
5. The tensioning wire frame for producing polyester covered yarn according to claim 1, characterized in that: A sliding block (16) is fixedly mounted on the surface of the movable block (15), a sliding groove (17) is provided inside the movable groove (13), and the sliding block (16) is slidably connected to the sliding groove (17).
6. The tensioning wire frame for producing polyester covered yarn according to claim 1, characterized in that: The through slots (11) are provided in multiple groups, and the top end of the movable block (15) is arranged in close contact with the pressure sensor (14).
7. The tensioning wire frame for producing polyester covered yarn according to claim 1, characterized in that: A mounting frame (19) is fixedly mounted on the surface of the fixed plate (2), a fixing frame (20) is fixedly mounted on the surface of the fixing frame (19), and a guide roller (21) is rotatably mounted on the surface of the fixing frame (20).