Vulcanization pretreatment device
By using a pretreatment device with sprayed vulcanization liquid during the vulcanization process of cilline bottles, the problem of vulcanized flue gas overflow is solved, and efficient resource utilization and environmental protection are achieved.
Patent Information
- Application Number
- CN202422556220.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-23
AI Technical Summary
During the vulcanization process of existing cilline bottles, vulcanized flue gas overflows from the annealing furnace opening, resulting in waste of resources and environmental pollution.
A vulcanization pretreatment device is designed to spray the vulcanized liquid onto the inner surface of the cilrin bottle using a nozzle. Through the cooperation of the conveying device, nozzle, cooling device and guide device, the vulcanized liquid is uniformly sprayed and cooled to avoid the generation of smoke.
It has achieved efficient utilization of sulfur, reduced resource consumption and environmental pollution, reduced occupational disease risks, and reduced corporate costs.
Smart Images
Figure CN223280759U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vulcanization treatment of vials, in particular to a vulcanization pretreatment device. Background Art
[0002] The vulcanization treatment of vials is usually carried out in an annealing furnace. Sulfur is heated outside the annealing furnace to form sulfide flue gas (SO2). The flue gas enters the annealing furnace and reacts with the glass bottles to undergo a vulcanization reaction, frosting the inner and outer surfaces. However, the annealing furnace has an opening, and a large amount of sulfide flue gas will overflow from the opening of the annealing furnace, causing waste of resources and pollution to the environment. Summary of the Invention
[0003] The technical problem to be solved by the utility model is to provide a vulcanization pretreatment device which can spray sulfur on the inner surface of a vial in advance.
[0004] In order to solve the above problems, the utility model provides a vulcanization pretreatment device, which includes a conveying device, a nozzle, a first mounting bracket, a micro pump, a valve and a container. The conveying device is used to transmit the syringe bottle, the first mounting bracket is installed on the conveying device, the container is used to hold the sulfide liquid, the nozzle is installed on the valve, the valve is installed on the first mounting bracket, the valve is connected to the micro pump through a pipeline, the micro pump is connected to the container through a pipeline, the micro pump pressurizes the sulfide liquid in the container and sends it to the valve, the valve is used to control the nozzle to spray the sulfide liquid, the sulfide liquid sprayed by the nozzle is scattered, and the nozzle sprays the sulfide liquid to the corresponding syringe bottle located on the conveying device.
[0005] Furthermore, the first mounting frame includes a first transverse plate for mounting the valve and a first vertical plate for connecting with the conveying device, and the first transverse plate is mounted on the first vertical plate.
[0006] Furthermore, the first horizontal plate and the first vertical plate are integrally formed.
[0007] Furthermore, a first adjustment hole is provided on the first vertical plate.
[0008] Furthermore, it also includes a cooling device, which is used to cool the vial. The cooling device is located in front of the nozzle and is installed on the conveying device through a second mounting bracket.
[0009] Furthermore, the cooling device includes a cooling pipe, which is used to blow cooling air to the vial.
[0010] Furthermore, the cooling device includes an air inlet pipe and multiple cooling pipes, the cooling pipes are installed at intervals on the air inlet pipe, the air inlet pipe is used to connect to an external air source, and the cooling pipes are used to blow the cooling air in the air inlet pipe to the vial.
[0011] Furthermore, the second mounting frame includes a second transverse plate for mounting the cooling device and a second vertical plate for connecting with the conveying device, and the second transverse plate is mounted on the second vertical plate.
[0012] Furthermore, it also includes a guiding device, which includes a bottle mouth guide plate and a bottle bottom guide plate, and the bottle mouth guide plate and the bottle bottom guide plate are both installed on the conveying device, and the bottle mouth guide plate and the bottle bottom guide plate are respectively located on both sides of the conveying device, and the rear ends of the contact surfaces of the bottle mouth guide plate and the bottle bottom guide plate with the syringe bottle are inclined toward the center of the conveying device.
[0013] Furthermore, the bottle mouth guide plate and the bottle bottom guide plate are both connected to the conveying device through a connecting plate, and the connecting plate includes a horizontal plate body and a vertical plate body. The horizontal plate body is provided with an adjustment opening, and a fastener is provided in the adjustment opening.
[0014] The vulcanization pretreatment device of the utility model uses a nozzle to spray the sulfide liquid onto the cillin bottle before entering the annealing furnace. Compared with the existing fume fumigation, no fume is generated and the consumption of sulfur is reduced. While the cost is low, the working environment is effectively improved and the possibility of occupational diseases is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a preferred embodiment of the vulcanization pretreatment device of the present utility model.
[0016] Figure 2 2 is a schematic structural diagram of the first mounting frame.
[0017] Figure 3 2 is a schematic structural diagram of the second mounting frame.
[0018] Figure 4 yes Figure 1 A partial enlarged view of middle A.
[0019] The meanings of the reference numerals in the accompanying drawings are:
[0020] Conveying device 1, syringe bottle 10, nozzle 2, first mounting frame 3, first horizontal plate 31, first vertical plate 32, first adjustment hole 33, micro pump 4, pipeline 41, valve 5, container 6, cooling device 7, air inlet pipe 71, cooling pipe 72, second mounting frame 8, second horizontal plate 81, second vertical plate 82, second adjustment 83, guiding device 9, bottle mouth guide plate 91, bottle bottom guide plate 92, connecting plate 93, horizontal plate body 931, vertical plate body 932, adjustment opening 933. DETAILED DESCRIPTION
[0021] The present invention will be further described below with reference to the accompanying drawings.
[0022] like Figure 1 As shown, a preferred embodiment of the vulcanization pretreatment device of the present invention includes a conveying device 1, a nozzle 2, a first mounting frame 3, a micro pump 4, a valve 5, a container 6, a cooling device 7 and a guide device 9. The conveying device 1 is used to transmit the vials 10, which enter the annealing furnace through the conveying device 1. The starting end of the conveying direction of the conveying device 1 is the front end, and the end of the conveying direction of the conveying device 1 is the rear end. The container 6 is used to contain the sulfide liquid. The micro pump 4 is connected to the container 6 through a pipe 41. The valve 5 is connected to the micro pump 4 through a pipe 41. The micro pump 4 pressurizes the sulfide liquid in the container 6 and sends it to the valve 5. The nozzle 2 is installed on the valve 5. The valve 5 is used to control the nozzle 2 to spray the sulfide liquid. The nozzle 2 sprays the sulfide liquid on the corresponding vial 10 on the conveying device 1. The sulfide liquid sprayed by the nozzle 2 is scattered to ensure that the sulfide liquid can spray the entire inner wall of the vial 10. The first mounting bracket 3 is mounted on the conveyor 1, and the valve 5 is mounted on the first mounting bracket 3. The first mounting bracket 3 is used to support the valve 5. The cooling device 7 is mounted on the conveyor 1 via the second mounting bracket 8. The cooling device 7 is located in front of the nozzle 2, that is, the vial 10 first passes through the cooling device 7 before being aligned with the nozzle 2. This ensures that the vial 10 will not explode when it comes into contact with the sulfide liquid, reducing the possibility of the vial 10 exploding. The guide device 9 is mounted on the conveyor 1. The guide device 9 is used to guide the glass bottle in a direction perpendicular to the conveying direction, ensuring that the glass bottle is not too far away from the cooling device 7 and the nozzle 2, and ensuring the quality of the nozzle 2 spray and the cooling quality of the cooling device 7.
[0023] like Figure 2As shown, the first mounting frame 3 includes a first horizontal plate 31 and a first vertical plate 32. The first horizontal plate 31 is installed on the first vertical plate 32. The first horizontal plate 31 is used to install the valve 5, and the first vertical plate 32 is used to connect to the conveying device 1. The first horizontal plate 31 and the first vertical plate 32 are integrally formed, which can be formed by bending or integrally cast. The use of integral forming can reduce the number of assembly steps. A first adjustment hole 33 is provided on the first vertical plate 32. A fastener is provided in the first adjustment hole 33. The first vertical plate 32 is fixed to the conveying device 1 by the fastener. The fastener is usually a screw. In this way, the first adjustment hole 33 can be used to adjust the position of the first vertical plate 32, thereby adjusting the height of the first horizontal plate 31, and finally adjusting the height of the nozzle 2, so as to accommodate syringe bottles 10 of different sizes.
[0024] The cooling device 7 includes an air inlet pipe 71 and a plurality of cooling pipes 72. The cooling pipes 72 are installed at intervals on the air inlet pipe 71. The air inlet pipe 71 is used to connect to an external air source. The cooling pipes 72 are used to blow the cooling air in the air inlet pipe 71 to the vials 10. Generally speaking, the cooling pipes 72 blow the cooling air uniformly. The spacing between the cooling pipes 72 is consistent with the spacing between the vials 10 on the conveyor 1, so that each cooling pipe 72 can cool the corresponding vial 10. In other embodiments, the cooling device 7 can also use only one cooling pipe 72, as long as the cooling air temperature is relatively low and the vials do not explode after cooling.
[0025] like Figure 3 As shown, the second mounting frame 8 includes a second transverse plate 81 for mounting the cooling device 7 and a second vertical plate 82 for connecting to the conveying device 1, and the second transverse plate 81 is mounted on the second vertical plate 82. The second transverse plate 81 and the second vertical plate 82 are integrally formed, and can be formed by bending or integrally cast. The use of integral molding can reduce the number of assembly steps. A second adjustment hole 83 is provided on the second vertical plate 82, and a fastener is provided in the second adjustment hole 83. The second vertical plate 82 is fixed to the conveying device 1 by the fastener, and the fastener is usually a screw. In this way, the position of the second vertical plate 82 can be adjusted by using the second adjustment hole 83, thereby adjusting the height of the second transverse plate 81, and finally adjusting the height of the cooling device 7 to accommodate vials 10 of different sizes.
[0026] The guide device 9 includes a bottle mouth guide plate 91 and a bottle bottom guide plate 92. Both the bottle mouth guide plate 91 and the bottle bottom guide plate 92 are mounted on the conveyor 1 and are located on either side of the conveyor 1. The rear ends of the contact surfaces of the bottle mouth guide plate 91 and the bottle bottom guide plate 92 with the vials 10 are tilted toward the center of the conveyor 1, that is, the distance between the vials 10 and the contact surfaces of the bottle mouth guide plate 91 and the bottle bottom guide plate 92 gradually decreases. In this embodiment, the entire bottle mouth guide plate 91 and the bottle bottom guide plate 92 are tilted to achieve the tilted contact surface. In other embodiments, an inclined surface can be provided on the sidewalls of the bottle mouth guide plate 91 and the bottle bottom guide plate 92 as the contact surface. The tilted contact surface ensures that the movement of the vials 10 can be gradually guided. The staggered arrangement of the bottle mouth guide plate 91 and the bottle bottom guide plate 92 ensures that the vials 10 are adjusted at one end, avoiding squeezing of the vials 10 by simultaneous adjustment.
[0027] like Figure 4 As shown, the bottle mouth guide plate 91 and the bottle bottom guide plate 92 are both connected to the conveyor 1 via a connecting plate 93. The connecting plate 93 includes a horizontal plate 931 and a vertical plate 932. The horizontal plate 931 is provided with an adjustment opening 933. A fastener is disposed within the adjustment opening 933, and the fastener is connected to the conveyor 1. The adjustment opening 933 can be used to adjust the inclination angle of the bottle mouth guide plate 91 and the bottle bottom guide plate 92 to accommodate vials 10 of different lengths.
[0028] During use, the vial 10 is driven by the conveyor 1 and moves from the front end to the rear end. When the vial 10 passes through the cooling pipe 72, the cooling pipe 72 blows cooling air to the vial 10 to cool it down. The vial 10 then moves to align with the nozzle 2. The valve 5 opens and the nozzle 2 sprays the sulfide liquid onto the inner wall of the vial 10. After the vial 10 is removed, the valve 5 closes, and the pre-treated vial 10 is finally sent to the annealing furnace. The sulfide liquid is accurately sprayed into the vial 10 without waste, reducing sulfur consumption and enterprise costs. At the same time, the use of liquid spraying does not produce smoke, improves the working environment, and reduces the possibility of occupational diseases.
[0029] The above is only an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure made using the contents of the description and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the patent protection scope of the present invention.
Claims
1. A vulcanization pretreatment device, characterized in that: It includes a conveying device, a nozzle, a first mounting bracket, a micro pump, a valve and a container. The conveying device is used to transmit the syringe bottle. The first mounting bracket is installed on the conveying device. The container is used to hold the sulfide liquid. The nozzle is installed on the valve. The valve is installed on the first mounting bracket. The valve is connected to the micro pump through a pipeline. The micro pump is connected to the container through a pipeline. The micro pump pressurizes the sulfide liquid in the container and sends it to the valve. The valve is used to control the nozzle to spray the sulfide liquid. The sulfide liquid sprayed by the nozzle is scattered. The nozzle sprays the sulfide liquid to the corresponding syringe bottle located on the conveying device.
2. The vulcanization pretreatment device according to claim 1, characterized in that: The first mounting frame includes a first transverse plate for mounting the valve and a first vertical plate for connecting with the conveying device, wherein the first transverse plate is mounted on the first vertical plate.
3. The vulcanization pretreatment device according to claim 2, characterized in that: The first horizontal plate and the first vertical plate are integrally formed.
4. The vulcanization pretreatment device according to claim 2, characterized in that: The first vertical plate is provided with a first adjustment hole.
5. The vulcanization pretreatment device according to claim 1, characterized in that: It also includes a cooling device, which is used to cool the vials. The cooling device is located in front of the nozzle and is installed on the conveying device through a second mounting bracket.
6. The vulcanization pretreatment device according to claim 5, characterized in that: The cooling device includes a cooling pipe, and the cooling pipe is used to blow cooling air to the vial.
7. The vulcanization pretreatment device according to claim 5, characterized in that: The cooling device includes an air inlet pipe and a plurality of cooling pipes, wherein the cooling pipes are installed on the air inlet pipe at intervals, the air inlet pipe is used to be connected to an external air source, and the cooling pipes are used to blow the cooling air in the air inlet pipe to the vial.
8. The vulcanization pretreatment device according to claim 5, characterized in that: The second mounting frame includes a second transverse plate for mounting the cooling device and a second vertical plate for connecting with the conveying device, wherein the second transverse plate is mounted on the second vertical plate.
9. The vulcanization pretreatment device according to claim 1, characterized in that: It also includes a guiding device, which includes a bottle mouth guide plate and a bottle bottom guide plate. The bottle mouth guide plate and the bottle bottom guide plate are both installed on the conveying device, and the bottle mouth guide plate and the bottle bottom guide plate are respectively located on both sides of the conveying device. The rear ends of the contact surfaces of the bottle mouth guide plate and the bottle bottom guide plate with the syringe bottle are inclined toward the center of the conveying device.
10. The vulcanization pretreatment device according to claim 9, characterized in that: The bottle mouth guide plate and the bottle bottom guide plate are both connected to the conveying device through a connecting plate. The connecting plate includes a horizontal plate body and a vertical plate body. The horizontal plate body is provided with an adjustment opening, and a fastener is provided in the adjustment opening.