Curve rail brace assembly and steel rail mounting structure
Through the design of the curved rail support assembly, the problem of difficulty in adjusting the height of the rail support in the small radius line in mountainous areas is solved, flexible adjustment and stable support of the rail support are achieved, and the safety and practicality of the line are improved.
Patent Information
- Application Number
- CN202422288228.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing rail support cannot adapt to the large-scale demand for small-radius lines in mountainous areas, resulting in difficulty in adjusting the rail height and affecting line safety.
A curved rail support assembly is designed, including a mounting arm, a rail support, an adjustment gasket and a pressing portion, adjusting the rail support height by adjusting the number and thickness of the gaskets, and fixing the rail in a preset position through the pressing portion to ensure that the rail support stabilizes the rail.
It realizes flexible adjustment of the height of the rail support, meets different terrain needs, ensures that the rail support stabilizes the rail, and improves the stability and safety of the line.
Smart Images

Figure CN223281121U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rail installation, in particular to a curved rail support assembly and a rail installation structure. Background Art
[0002] In order to ensure the safe operation of vehicles, rail supports are installed on curves to protect the rails, prevent them from turning over, and ensure driving safety.
[0003] For example, patent CN 203346738 U discloses a heavy-duty rail support for curves. The support plates are extended at both ends to be flush with the side panels and bottom plate pads, increasing structural strength and reducing the camber of the rails in curved sections of railways by about one-third. The heavy-duty rail supports for curves are spaced 80-150mm apart, with a track gauge adjustment range of -4 to +8mm, greatly enhancing the stability of the line.
[0004] However, due to objective constraints such as topography, maintaining the overall dimensions of small-radius curves in mountainous areas is difficult. Rail height, in particular, requires frequent raising, and these raised rails require rail supports at the waist to ensure line safety. Current rail supports are unable to accommodate the large-scale height adjustments required, necessitating the development of a freely adjustable support suitable for small-radius mountainous lines. Utility Model Content
[0005] The purpose of the present invention is to overcome the above-mentioned technical deficiencies and propose a curved rail support assembly and a rail mounting structure to solve the technical problem that the rail supports in the existing technology cannot adapt to the demand for large height adjustment and need to develop a rail support that can freely adjust the height to adapt to small radius lines in mountainous areas.
[0006] In order to achieve the above technical purpose, the present invention adopts the following technical solutions:
[0007] In a first aspect, the present invention provides a curved rail support assembly, comprising:
[0008] A mounting arm, one end of which is used to be fixed to the sleeper;
[0009] A rail support is mounted on the mounting arm and is movable relative to the mounting arm along its axial direction so as to be adjustable in position in the axial direction of the mounting arm and to form an adjustment gap between the rail support and the sleeper;
[0010] a plurality of sets of adjustment shims, optionally placed in the adjustment gap, for supporting the rail support; and
[0011] The pressing portion is installed on the installation arm and is used for pressing the rail support against the adjustment pad and limiting the rail support from moving in a direction away from the adjustment pad.
[0012] In some embodiments, the mounting arm is a mounting screw, and the rail support is provided with a mounting hole for the mounting screw to pass through;
[0013] The pressing portion includes a pressing nut, which is screwed onto the mounting screw and located on a side of the mounting hole away from the adjusting washer.
[0014] In some embodiments, the curved rail support assembly further includes a pressure washer, which is provided with a through hole for the mounting screw to pass through, and is located on a side of the pressure nut close to the through hole.
[0015] In some embodiments, the rail support includes a base and a supporting side plate, wherein the supporting side plate is connected to one end of the base and is connected to the base at an angle to support the waist of the rail;
[0016] The mounting hole is formed on the base and extends in a direction close to the supporting side plate.
[0017] In some embodiments, the rail support further includes a rib plate, which is disposed on a side of the base away from the adjustment gasket and at least partially surrounds the mounting hole.
[0018] In some embodiments, the adjustment gasket is provided with a slot at one end in the arrangement direction of the base and the supporting side plate, the slot is open on one side close to the mounting screw, and the mounting screw is located in the slot.
[0019] In some embodiments, the thicknesses of the adjustment gaskets in the multiple groups are different, and / or each group includes multiple adjustment gaskets.
[0020] In a second aspect, the present invention further provides a rail installation structure, which includes a sleeper and a curved rail support assembly as described in any one of the above items.
[0021] In some embodiments, the upper end surface of the sleeper is provided with a mounting groove, the mounting groove is used to install the rail, and the mounting arm is provided in the mounting groove and is located at one end of the mounting groove close to the side wall thereof;
[0022] The adjustment gasket includes a connecting piece and two extension pieces, the two extension pieces are respectively connected to the two ends of the connecting piece, and are located on opposite sides of the connecting piece and connected to the connecting piece at an angle, the connecting piece is pressed against the side wall of the mounting groove, the extension piece located on the lower side is pressed against the bottom wall of the mounting groove, and the extension piece located on the upper side is pressed against the upper end of the mounting groove.
[0023] In some embodiments, the sidewalls of the mounting groove are tilted inward from the upper end to the lower end, and the connecting piece is tilted corresponding to the sidewalls of the mounting groove;
[0024] The rail mounting structure also includes a baffle seat, the side wall of which abuts against the connecting piece on the top layer, and the bottom wall of which abuts against the extending piece on the lower side, and is provided with a pressing groove for the end edge of the rail support to be placed.
[0025] Compared with the prior art, the curved rail support assembly provided by the present invention can adjust the position of the rail support on the mounting arm according to the terrain requirements, so that the height of the rail support meets the actual needs. Then, according to the size of the adjustment gap between the rail support and the sleeper, a corresponding number and thickness of adjustment shims are placed. The rail support is supported at a preset height position by the adjustment shims. Then, the rail support with the adjusted height is pressed against the adjustment shims by the pressing portion, and the movement of the rail support is restricted, so that the rail support can stably support the rail. In this way, the height of the rail support can be flexibly adjusted according to actual needs, and the rail support can stably support the rail, which is more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of a rail installation structure and a rail provided in an embodiment of the present utility model;
[0027] Figure 2 yes Figure 1 A partial schematic diagram of the middle rail installation structure and rails;
[0028] Figure 3 yes Figure 2 Schematic diagram of the middle adjustment gasket, baffle seat, mounting arm and pressing part;
[0029] Figure 4 yes Figure 2 Schematic diagram of the middle sleeper, mounting arm and pressing part;
[0030] Figure 5 yes Figure 2 Schematic diagram of the middle rail support;
[0031] Figure 6 yes Figure 2 Schematic diagram of the adjustment gasket.
[0032] Description of reference numerals:
[0033] 1. Mounting arm; 11. Mounting screw; 2. Rail sleeper; 2a. Mounting slot; 3. Rail support; 3a. Adjusting gap; 3b. Mounting hole; 31. Base; 32. Support side plate; 33. Rib; 4. Adjusting gasket; 4a. Slot; 41. Connecting plate; 42. Extension plate; 5. Pressing part; 51. Pressing nut; 52. Pressing gasket; 6. Rail; 7. Baffle seat; 7a. Pressing slot. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0035] In order to solve the problem that the rail supports in the existing technology cannot adapt to the demand for large height adjustment, it is necessary to develop a rail support that can freely adjust the height to adapt to the technical problem of small radius lines in mountainous areas. The utility model provides a curved rail support assembly that can flexibly adjust the height of the rail support according to actual needs and ensure that the rail support stably supports the rails, which has good practicality.
[0036] It should be noted that the curved rail support assembly described in the present invention is used for but not limited to rail mounting structures, etc. For the sake of convenience, in the present invention, only the application of the curved rail support assembly to the rail mounting structure is used as an example for explanation. The principle of applying the curved rail support assembly to other types of equipment is essentially the same as the principle of applying it to the rail mounting structure, and will not be repeated here.
[0037] See also Figures 1 to 3 , Figures 1 to 3 This is a structural schematic diagram of a curved rail support assembly in an embodiment of the present invention, wherein the curved rail support assembly includes a mounting arm 1, a rail support 3, a pressing portion 5 and multiple sets of adjustment gaskets 4; one end of the mounting arm 1 is used to be fixed to the sleeper 2; the rail support 3 is mounted on the mounting arm 1 and can move along its axial direction relative to the mounting arm 1, so that its position in the axial direction of the mounting arm 1 is adjustable, and an adjustment gap 3a is formed between it and the sleeper 2; multiple sets of adjustment gaskets 4 can be selectively placed in the adjustment gap 3a to support the rail support 3; the pressing portion 5 is mounted on the mounting arm 1 to press the rail support 3 against the adjustment gasket 4 and limit the movement of the rail support 3 in a direction away from the adjustment gasket 4.
[0038] In the curved rail support assembly provided by the present invention, the position of the rail support 3 on the mounting arm 1 can be adjusted according to the terrain requirements, so that the height of the rail support 3 meets the actual needs. Then, according to the size of the adjustment gap 3a between the rail support 3 and the sleeper 2, the corresponding number and thickness of adjustment shims 4 are placed, and the rail support 3 is supported at a preset height position by the adjustment shims 4. Then, the rail support 3 with the adjusted height is pressed against the adjustment shims 4 by the pressing portion 5, and the movement of the rail support 3 is restricted, so that the rail support 3 can stably support the rail 6. In this way, the height of the rail support 3 can be flexibly adjusted according to actual needs, and the rail support 3 can be ensured to stably support the rail 6, which has good practicality.
[0039] In one embodiment, see Figure 4The mounting arm 1 is a mounting screw 11, and the rail support 3 is provided with a mounting hole 3b for the mounting screw 11 to pass through; the pressing portion 5 includes a pressing nut 51, which is screwed on the mounting screw 11 and is located on the side of the mounting hole 3b away from the adjusting gasket 4.
[0040] In this embodiment, the rail support 3 is movably mounted on the mounting screw 11, and the rail support 3 is positioned at a preset height by increasing or decreasing the number of adjustment gaskets 4, and then the nut 51 is moved downward to be pressed against the nut 51. The rail support 3 is stably limited at the preset height by the pressing nut 51, thereby ensuring that the rail support 3 stably supports the rail 6. The structure is simple, reliable, and easy to operate.
[0041] In one embodiment, see Figure 5 The curved rail support assembly further includes a pressing washer 52 , which is provided with a through hole for the mounting screw 11 to pass through, and is located on a side of the pressing nut 51 close to the through hole.
[0042] In this embodiment, a pressing gasket 52 is further provided between the pressing nut 51 and the rail support 3 to increase the force-bearing area of the rail support 3 , prevent the rail support 3 from deviating relative to the mounting arm 1 , and further improve stability.
[0043] In one embodiment, the rail support 3 includes a base 31 and a supporting side plate 32. The supporting side plate 32 is connected to one end of the base 31 and is connected to the base 31 at an angle to support the waist of the rail 6. The mounting hole 3b is formed in the base 31 and extends in a direction close to the supporting side plate 32.
[0044] In this embodiment, the mounting hole 3b is set as the elongated hole as described above, so that the rail support 3 can be adjusted radially relative to the mounting arm 1, thereby adjusting the transverse position of the rail support 3 on the sleeper 2 according to actual requirements, further improving practicality.
[0045] In one embodiment, the rail support 3 further includes a rib 33 . The rib 33 is disposed on a side of the base 31 away from the adjustment washer 4 and at least partially surrounds the mounting hole 3 b .
[0046] In this embodiment, a rib 33 is provided at the position corresponding to the mounting hole 3b to improve the strength of the rail support 3 at the mounting hole 3b. Specifically, in this solution, the rib 33 also extends to the side end of the base 31 away from the supporting side plate 32.
[0047] In one embodiment, see Figure 6 The adjusting gasket 4 is provided with a card slot 4a at one end in the arrangement direction of the base 31 and the supporting side plate 32. The card slot 4a is open on one side close to the mounting screw 11, and the mounting screw 11 is located in the card slot 4a.
[0048] In this embodiment, the mounting screw 11 is placed in the slot 4a of the adjusting gasket 4 so that the mounting screw 11 can limit the adjusting gasket 4, thereby preventing the adjusting gasket 4 from shifting relative to the sleeper 2 along the laying direction of the railway and improving stability.
[0049] In one embodiment, the thicknesses of the multiple groups of adjustment gaskets 4 are different, and each group includes multiple adjustment gaskets 4 .
[0050] In this embodiment, multiple sets of adjustment shims 4 are configured with different thicknesses to allow for a wider range of thicknesses. Furthermore, multiple adjustment shims 4 are provided in each set, further enhancing the flexibility of thickness adjustment. Specifically, in one embodiment, the adjustment shims 4 are designed to have four thicknesses: 1 mm, 2 mm, 5 mm, and 10 mm, with multiple shims 4 provided for each thickness. During field use, the desired height adjustment is selected based on the desired height adjustment amount. For example, for a 19 mm height adjustment, (10 + 5 + 2 + 2) mm is selected.
[0051] In addition, the present invention further provides a rail mounting structure, which includes a rail sleeper 2 and the curved rail support assembly described above. It should be noted that the detailed structure of the curved rail support assembly of the rail mounting structure can be referred to the embodiments of the curved rail support assembly described above, and will not be repeated here. Since the curved rail support assembly described above is used in the rail mounting structure of the present invention, the embodiments of the rail mounting structure of the present invention include all technical solutions of all embodiments of the curved rail support assembly described above, and the technical effects achieved are also identical, and will not be repeated here.
[0052] In one embodiment, the upper end surface of the sleeper 2 is provided with a mounting groove 2a, the mounting groove 2a is used to install the rail 6, the mounting arm 1 is provided in the mounting groove 2a, and is located at one end of the mounting groove 2a close to its side wall; the adjustment gasket 4 includes a connecting piece 41 and two extension pieces 42, the two extension pieces 42 are respectively connected to the two ends of the connecting piece 41, and are located on opposite sides of the connecting piece 41, and are connected to the connecting piece 41 at an angle, the connecting piece 41 is pressed against the side wall of the mounting groove 2a, the extension piece 42 located on the lower side is pressed against the bottom wall of the mounting groove 2a, and the extension piece 42 located on the upper side is pressed against the upper end edge of the mounting groove 2a.
[0053] In this embodiment, the connecting piece 41 of the adjustment gasket 4 can be supported by the side wall of the installation groove 2a, thereby supporting the rail support 3 and the rail 6, effectively protecting the rail 6; and the force transmitted by the rail support 3 can be dispersed through the two extension pieces 42, thereby extending the service life of the curved rail support assembly.
[0054] In one embodiment, the side walls of the mounting groove 2a are inclined inward from the upper end to the lower end, and the connecting piece 41 is inclined corresponding to the side walls of the mounting groove 2a; the rail mounting structure also includes a baffle seat 7, the side walls of the baffle seat 7 are against the connecting piece 41 on the top layer, and its bottom wall is against the extension piece 42 located on the lower side, and a pressing groove 7a is provided for the end edge of the rail support 3 to be placed.
[0055] In this embodiment, the side walls of the mounting groove 2a are tilted as described above, and the connecting piece 41 is correspondingly arranged to increase the contact area of the connecting piece 41 with the side walls of the mounting groove 2a. At the same time, the force transmitted by the rail support 3 can be directly and evenly dispersed to the connecting piece 41 and the lower extension piece 42 with the help of the baffle seat 7, and then the force is transmitted through the upper extension piece 42, thereby further dispersing the force.
[0056] In order to better understand the present invention, the following Figures 1 to 6 The technical solution of the utility model is described in detail:
[0057] In this embodiment, the base 31 of the rail support 3 is sleeved on the mounting screw 11, and the rail support 3 is moved according to the terrain requirements. After the rail support 3 is adjusted to a preset height, a corresponding number and thickness of adjustment gaskets 4 are placed in the adjustment gap 3a according to the size of the adjustment gap 3a between the rail support 3 and the sleeper 2, and the rail support 3 is lowered to the preset height by adjusting the gaskets 4; then the pressing nut 51 is moved downward so that the pressing nut 51 is pressed against the upper side of the base 31 to press the base 31 against the adjusting gasket 4, thereby preventing the rail support 3 from moving relative to the mounting screw 11, ensuring that the rail support 3 can stably support the rail 6 and ensure driving safety.
[0058] The specific embodiments of the present invention described above do not limit the scope of protection of the present invention. Any other corresponding changes and modifications made based on the technical concept of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A curved rail support assembly, characterized in that: include: A mounting arm, one end of which is used to be fixed to the sleeper; A rail support is mounted on the mounting arm and is movable relative to the mounting arm along its axial direction so as to be adjustable in position in the axial direction of the mounting arm and to form an adjustment gap between the rail support and the sleeper; a plurality of sets of adjustment shims, optionally placed in the adjustment gap, for supporting the rail support; and The pressing portion is installed on the installation arm and is used for pressing the rail support against the adjustment pad and limiting the rail support from moving in a direction away from the adjustment pad.
2. The curved rail support assembly according to claim 1, characterized in that: The mounting arm is a mounting screw, and the rail support is provided with a mounting hole for the mounting screw to pass through; The pressing portion includes a pressing nut, which is screwed onto the mounting screw and located on a side of the mounting hole away from the adjusting washer.
3. The curved rail support assembly according to claim 2, characterized in that: The curved rail support assembly further comprises a pressing washer, which is provided with a through hole for the installation screw to pass through and is located on a side of the pressing nut close to the through hole.
4. The curved rail support assembly according to claim 2, characterized in that: The rail support includes a base and a supporting side plate, wherein the supporting side plate is connected to one end of the base and is connected to the base at an angle to support the waist of the rail; The mounting hole is formed on the base and extends in a direction close to the supporting side plate.
5. The curved rail support assembly according to claim 4, characterized in that: The rail support further comprises a rib plate, which is arranged on a side of the base away from the adjustment gasket and at least partially surrounds the mounting hole.
6. The curved rail support assembly according to claim 4, characterized in that: The adjusting gasket is provided with a slot at one end in the arrangement direction of the base and the supporting side plate. The slot is open on one side close to the mounting screw, and the mounting screw is located in the slot.
7. The curved rail support assembly according to claim 1, characterized in that: The thicknesses of the adjustment gaskets in the multiple groups are different, and / or each group includes multiple adjustment gaskets.
8. A rail installation structure, characterized in that: It comprises a sleeper and a curved rail support assembly as claimed in any one of claims 1 to 7.
9. The rail installation structure according to claim 8, characterized in that: The upper end surface of the sleeper is provided with a mounting groove, the mounting groove is used to install the rail, and the mounting arm is provided in the mounting groove and is located at one end of the mounting groove close to the side wall thereof; The adjustment gasket includes a connecting piece and two extension pieces, the two extension pieces are respectively connected to the two ends of the connecting piece, and are located on opposite sides of the connecting piece and connected to the connecting piece at an angle, the connecting piece is pressed against the side wall of the mounting groove, the extension piece located on the lower side is pressed against the bottom wall of the mounting groove, and the extension piece located on the upper side is pressed against the upper end of the mounting groove.
10. The rail installation structure according to claim 9, characterized in that: The side walls of the mounting groove are tilted inward from the upper end to the lower end, and the connecting piece is tilted corresponding to the side walls of the mounting groove; The rail mounting structure also includes a baffle seat, the side wall of which abuts against the connecting piece on the top layer, and the bottom wall of which abuts against the extending piece on the lower side, and is provided with a pressing groove for the end edge of the rail support to be placed.
Citation Information
Patent Citations
Curved heavy-load rail bracket
CN203346738U