Straight thread steel bar auxiliary connecting device

Through the automated straight-threaded steel bar connection device, the problems of low construction efficiency and unstable connection in the prior art are solved, and efficient and stable steel bar connection effect is achieved.

CN223281731UActive Publication Date: 2025-08-29CHINA FIRST HIGHWAY ENGINEERING CO LTD +1
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Patent Information

Application Number
CN202422704495.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-08-29
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

The existing straight threaded steel bar connections rely on manual operation, resulting in low construction efficiency, waste of labor and unstable connections, and inconsistent length of the steel bar screwed into the sleeve.

Method used

The auxiliary connection device including mobile support, universal wheel, drive parts, pipe wrench, controller and torque detection structure is adopted to realize automatic connection and torque detection, ensuring the stability and consistency of each connection.

Benefits of technology

The connection efficiency of straight threaded steel bars is improved, manpower investment is reduced, the stability and consistency of each connection is ensured, and the construction quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of constructional engineering, in particular to a straight thread steel bar auxiliary connecting device. The device comprises a movable support, universal wheels, a driving part, a pipe wrench wrench, a controller and a torque detection structure, wherein the universal wheels are arranged at the bottom of the movable support; the driving piece is arranged on the movable support, and an output rotating shaft of the driving piece is connected to the pipe wrench wrench; the controller is electrically connected with the driving piece and the torque detection structure and can control the driving piece to start and stop; the torque detection structure is used for detecting the working torque of the driving part. According to the auxiliary connecting device for the straight thread steel bars, the technical effect of automatically connecting the straight thread steel bars is achieved, the connecting efficiency of the straight thread steel bars is improved, and manpower is reduced. In addition, the arrangement of the torque detection structure ensures the stability and consistency of each connection of the straight thread steel bars, so that the construction quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction engineering, in particular to an auxiliary connection device for straight threaded steel bars. Background Art

[0002] At present, the connection of straight threaded steel bars usually relies on manual work. The connection method is: the operator first puts a straight thread sleeve onto one steel wire head, then puts the other steel wire head into the straight thread sleeve, and then fixes one end with a pipe wrench, and then clamps the other end with a pipe wrench and continuously tightens it.

[0003] This manual connection method suffers from low construction efficiency and wasteful labor. Furthermore, the length of the rebar threaded into the straight thread sleeve is manually controlled by the operator, which can easily lead to inconsistent lengths. Without a unified standard, there is a risk of the rebar being too short, resulting in an unstable connection. Utility Model Content

[0004] The purpose of the utility model is to provide an auxiliary connection device for straight threaded steel bars to solve the technical problems of low construction efficiency, waste of labor and unstable connection caused by the short length of the steel bar screwed into the straight thread sleeve in the existing manual connection method of straight threaded steel bars.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An auxiliary connection device for straight threaded steel bars includes a movable support, a universal wheel, a driving member, a pipe wrench, a controller, and a torque detection structure, wherein:

[0007] The universal wheel is installed at the bottom of the movable support;

[0008] The driving member is mounted on the movable support, and the output shaft of the driving member is connected to the pipe wrench;

[0009] The controller is electrically connected to the driving member and the torque detection structure, and is capable of controlling the start and stop of the driving member;

[0010] The torque detection structure is used to detect the working torque of the driving member.

[0011] Furthermore, it also includes a connecting rod and a coupling, wherein the coupling is connected between the output shaft and one end of the connecting rod, and the other end of the connecting rod is connected to the pipe wrench.

[0012] Furthermore, the torque detection structure includes a torque sensor, which is mounted on the movable support and connected between the output shaft of the driving member and the connecting rod;

[0013] Furthermore, the torque detection structure includes a first sensing member and a first speed sensor, wherein the first sensing member is fixed to the circumference of the connecting rod, and the first speed sensor is mounted on the movable support with its monitoring end facing the first sensing member;

[0014] And / or, the torque detection structure includes a second sensing member and a second speed sensor, the second sensing member is fixed to the circumference of the output shaft, and the second speed sensor is installed on the movable support with its monitoring end facing the second sensing member.

[0015] Furthermore, the coupling is a universal coupling, or a spiral spring coupling, or a permanent magnet coupling.

[0016] Furthermore, the connecting rod includes a first rod body and a second rod body, and the first rod body and the second rod body are nested inside and outside and are slidably connected along the axial direction of the connecting rod.

[0017] Furthermore, the controller is provided with a display screen and / or several control buttons.

[0018] Furthermore, it also includes an alarm structure, which is electrically connected to the controller and is used to issue an alarm when the working torque reaches a set value.

[0019] Furthermore, it also includes a lifting structure, which includes a bracket and a hook. The upper end of the hook is connected to the bracket, and the lower end of the hook is used to hook the steel bar.

[0020] Furthermore, the lifting structure further comprises a sleeve, and the sleeve is fixed to the upper end of the hook;

[0021] The bracket includes a top connecting rod and supporting rods fixed on both sides of the top connecting rod, and the sleeve is slidably sleeved on the top connecting rod.

[0022] Beneficial effects of the utility model:

[0023] The straight threaded steel bar auxiliary connection device provided by the present invention includes a movable support, a universal wheel, a driving member, a pipe wrench, a controller and a torque detection structure, wherein: the universal wheel is installed at the bottom of the movable support; the driving member is installed on the movable support, and the output shaft of the driving member is connected to the pipe wrench; the controller is electrically connected to the driving member and the torque detection structure, and can control the start and stop of the driving member; the torque detection structure is used to detect the working torque of the driving member. The straight threaded steel bar auxiliary connection device provided by this embodiment achieves the technical effect of automatically connecting straight threaded steel bars, improves the connection efficiency of straight threaded steel bars, and reduces manpower. In addition, the setting of the torque detection structure ensures the stability and consistency of each connection of the straight threaded steel bars, thereby improving the construction quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0025] Figure 1 A three-dimensional schematic diagram of the auxiliary connection device for straight threaded steel bars provided in Example 1 of the present utility model;

[0026] Figure 2 A schematic diagram of the connection between the straight threaded steel bar auxiliary connection device and the straight threaded steel bar provided in Example 1 of the present utility model;

[0027] Figure 3 A three-dimensional schematic diagram of the auxiliary connection device for straight threaded steel bars (excluding the lifting structure) provided in Example 1 of the present utility model;

[0028] Figure 4 This is a schematic diagram of the universal coupling described in Example 1 of the present utility model;

[0029] Figure 5 This is a schematic diagram of the helical spring coupling according to the first embodiment of the present invention;

[0030] Figure 6 A partial cross-sectional view of a connecting rod provided in Example 1 of the present utility model;

[0031] Figure 7 for Figure 6 Cross-sectional view at AA;

[0032] Figure 8 This is a three-dimensional schematic diagram of the auxiliary connection device for straight threaded steel bars (excluding the lifting structure) provided in Example 2 of the present utility model.

[0033] icon:

[0034] 1-Mobile support;

[0035] 2-Universal wheels;

[0036] 3- driving member;

[0037] 4-Pipe wrench;

[0038] 5-controller; 51-display screen; 52-control buttons;

[0039] 6-torque detection structure; 61-torque sensor; 62-first sensing element; 63-first speed sensor;

[0040] 7-connecting rod; 71-first rod body; 72-second rod body;

[0041] 8-coupling;

[0042] 9-Lifting structure; 91-Bracket; 92-Hook; 93-Casing. DETAILED DESCRIPTION

[0043] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0044] It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0045] It should be noted that in the description of this utility model, the terms "connection" and "installation" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; direct connection or connection through an intermediate medium; mechanical connection or electrical connection. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0046] Example 1

[0047] The utility model provides a straight thread steel bar auxiliary connection device, referring to Figure 1 The device includes a movable support 1, a universal wheel 2, a driving member 3, a pipe wrench 4, a controller 5 and a torque detection structure 6, wherein:

[0048] The universal wheel 2 is installed at the bottom of the mobile support 1;

[0049] The driving member 3 is mounted on the movable support 1, and the output shaft of the driving member 3 is connected to the pipe wrench 4;

[0050] The controller 5 is electrically connected to the driving member 3 and the torque detection structure 6, and can control the start and stop of the driving member 3;

[0051] The torque detection structure 6 is used to detect the working torque of the driving member 3 .

[0052] The device is used as follows: the operator first puts the straight thread sleeve onto the head of a steel wire, and then inserts the other steel wire head into the straight thread sleeve; then, one of the steel bars is fixed, and the pipe wrench 4 is clamped around the other steel bar; then, the device is started, the driving member 3 runs and drives the pipe wrench 4 to rotate, thereby driving the steel bar clamped by the pipe wrench 4 to rotate; during the operation of the driving member 3, the torque detection structure 6 detects the working torque of the driving member 3 in real time, and when the working torque of the driving member 3 reaches the torque value required by the specification, the driving member 3 stops running.

[0053] As described above, the straight threaded steel bar auxiliary connection device provided in this embodiment achieves the technical effect of automatically connecting straight threaded steel bars, improving the connection efficiency of straight threaded steel bars and reducing manpower. In addition, the provision of the torque detection structure 6 ensures the stability and consistency of each straight threaded steel bar connection, thereby improving construction quality.

[0054] In this embodiment, the driving member 3 is specifically a motor and can be linked to the torque detection structure 6. When the torque detection structure 6 detects that the working torque of the driving member 3 reaches the required torque value, the driving member 3 automatically stops running.

[0055] Reference Figure 1 and Figure 2 The device further comprises a lifting structure 9, which comprises a bracket 91 and a hook 92. The upper end of the hook 92 is connected to the bracket 91, and the lower end of the hook 92 is used to hook the steel bar. Figure 2 As shown, the lifting structure 9 is used to lift the steel bars during the construction process so that the driving member 3 can drive the steel bars to rotate through the pipe wrench 4.

[0056] Optionally, the number of the hooks 92 can be one or more. By providing multiple hooks 92, multiple steel bars can be lifted at one time, and a streamlined connection operation of multiple steel bars can be achieved, further improving the construction speed.

[0057] On the basis of the above structure, the lifting structure 9 further includes a sleeve 93, which is fixed to the upper end of the hook 92;

[0058] The bracket 91 includes a top connecting rod and support rods fixed on both sides of the top connecting rod, and the sleeve 93 is slidably sleeved on the top connecting rod.

[0059] Specifically, the support rod has an inverted V-shaped structure, and the two ends of the top connecting rod are respectively welded to the top of the two support rods; the number of sleeves 93 and hooks 92 is the same and corresponds one to one, and the sleeves 93 are welded to the top of the corresponding hooks 92; the sleeves 93 are slidably mounted on the top connecting rod, so that the position of the hook 92 can be easily adjusted, which is convenient for the operator to operate.

[0060] Optionally, a set screw is threaded onto the wall of the sleeve 93 . After the position of the hook 92 is adjusted, the sleeve 93 can be fixed by the set screw to prevent the hook 92 from shifting.

[0061] Reference Figure 3 The movable support 1 includes a lower support plate, an upper support plate, and several struts connecting the lower and upper support plates. The movable support 1 can be integrally formed by welding. Multiple universal wheels 2 are fixed to the bottom of the lower support plate. A drive member 3 is mounted on the upper end surface of the lower support plate. A controller 5 is mounted on the upper end surface of the upper support plate.

[0062] Furthermore, the controller 5 is equipped with a display screen 51 and / or several control buttons 52. The display screen 51 displays the torque value in real time for easy viewing by the operator. The control buttons 52 include a main on / off button, a forward rotation button, a stop rotation button, and a reverse rotation button. These features make the device more user-friendly and quick to operate.

[0063] Furthermore, the device also includes an alarm structure, which is electrically connected to the controller 5 and is used to issue an alarm when the working torque reaches a set value. The alarm can be a flashing light or a voice prompt, which is not limited here.

[0064] Continue to refer to Figure 3 The device also includes a connecting rod 7 and a coupling 8, the coupling 8 is connected between the output shaft and one end of the connecting rod 7, and the other end of the connecting rod 7 is connected to the pipe wrench 4.

[0065] Optionally, the coupling 8 is a universal coupling (such as Figure 4 as shown), or a helical spring coupling (as Figure 5 The above couplings are all prior art and their structures are not described in detail here.

[0066] Continue to refer to Figure 3 In this embodiment, the coupling 8 is a universal coupling. The universal coupling has good angular adaptability and can transmit power and torque within a certain angular deviation range of the shaft, meeting the transmission requirements of different angles and directions.

[0067] Furthermore, the torque detection structure 6 includes a torque sensor 61, which is mounted on the movable support 1 and connected between the output shaft of the driver 3 and the connecting rod 7. Specifically, the two ends of the torque sensor 61 are connected to the driver 3 and the connecting rod 7 respectively via a coupling 8. The torque sensor 61 can directly detect the operating torque value of the driver 3 during its operation.

[0068] Reference Figure 6 and Figure 7 As an optional embodiment, the connecting rod 7 includes a first rod body 71 and a second rod body 72, which are nested inside and outside and slidably connected along the axial direction of the connecting rod 7. Specifically, a sliding groove with a cross-shaped cross section is provided in the first rod body 71; one end of the second rod body 72 is slidably inserted into the sliding groove, and the cross-section of the end of the second rod body 72 inserted into the sliding groove is also cross-shaped to match the shape of the sliding groove.

[0069] Since the first rod body 71 and the second rod body 72 can be slidably connected along the axial direction of the connecting rod 7, when the pipe wrench 4 rotates the steel bar, the pipe wrench 4 can adaptively move with the steel bar, making the construction process smoother.

[0070] Example 2

[0071] The straight threaded steel bar auxiliary connection device provided in this embodiment is different from that in the first embodiment in that the torque detection structure 6 and the coupling 8 have different structures.

[0072] In this embodiment, the coupling 8 is a helical spring coupling or a permanent magnet coupling. With the above coupling, the output shaft of the driving member 3 and the connecting rod 7 no longer rotate synchronously after the torques reach a consistent value.

[0073] Reference Figure 8 In this embodiment, the torque detection structure 6 includes a first sensing member 62 and a first speed sensor 63. The first sensing member 62 is fixed to the circumference of the connecting rod 7. The first speed sensor 63 is installed on the movable support 1 with its monitoring end facing the first sensing member 62.

[0074] And / or, the torque detection structure 6 includes a second sensing element and a second speed sensor, the second sensing element is fixed on the circumference of the output shaft, and the second speed sensor is installed on the movable support 1 with its monitoring end facing the second sensing element.

[0075] In one embodiment, the torque detection structure 6 only includes the first sensing element 62 and the first speed sensor 63. Figure 8 As shown, when the first rotation speed sensor 63 detects that the connecting rod 7 rotates slowly or even stops, it means that the working torque of the driving member 3 reaches the torque value required by the specification.

[0076] In another embodiment, the torque detection structure 6 includes a first sensing element 62, a first speed sensor 63, a second sensing element, and a second speed sensor. The first speed sensor 63 and the second speed sensor can respectively detect the speeds of the connecting rod 7 and the output shaft of the driving element 3, and the corresponding torque value can be calculated based on the speed difference between the two.

[0077] Based on the above structure, the first induction member 62 includes a shaft sleeve and an induction sheet fixed on the outer circumference of the shaft sleeve, and the number of the induction sheet can be one or more. The shaft sleeve is fixed on the connecting rod 7 and fixed by a set screw.

[0078] In addition, in the embodiment where the coupling 8 is a coil spring coupling, a strain sensor may be used to detect the strain generated by the spring being deformed under force, and the corresponding torque value may be calculated.

[0079] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A straight threaded steel bar auxiliary connection device, characterized in that: The invention comprises a movable support (1), a universal wheel (2), a driving member (3), a pipe wrench (4), a controller (5) and a torque detection structure (6), wherein: The universal wheel (2) is installed at the bottom of the movable support (1); The driving member (3) is mounted on the movable support (1), and the output shaft of the driving member (3) is connected to the pipe wrench (4); The controller (5) is electrically connected to the driving member (3) and the torque detection structure (6), and is capable of controlling the start and stop of the driving member (3); The torque detection structure (6) is used to detect the working torque of the driving member (3).

2. The straight threaded steel bar auxiliary connection device according to claim 1, characterized in that: It also includes a connecting rod (7) and a coupling (8), wherein the coupling (8) is connected between the output shaft and one end of the connecting rod (7), and the other end of the connecting rod (7) is connected to the pipe wrench (4).

3. The straight threaded steel bar auxiliary connection device according to claim 2, characterized in that: The torque detection structure (6) includes a torque sensor (61), which is mounted on the movable support (1) and connected between the output shaft of the driving member (3) and the connecting rod (7).

4. The straight threaded steel bar auxiliary connection device according to claim 2, characterized in that: The torque detection structure (6) includes a first sensing member (62) and a first rotation speed sensor (63), wherein the first sensing member (62) is fixed to the circumference of the connecting rod (7), and the first rotation speed sensor (63) is installed on the movable support (1) with its monitoring end facing the first sensing member (62); And / or, the torque detection structure (6) includes a second sensing member and a second speed sensor, the second sensing member is fixed on the circumference of the output shaft, and the second speed sensor is installed on the movable support (1) with its monitoring end facing the second sensing member.

5. The straight threaded steel bar auxiliary connection device according to claim 2, characterized in that: The coupling (8) is a universal coupling, or a spiral spring coupling, or a permanent magnet coupling.

6. The straight threaded steel bar auxiliary connection device according to claim 2, characterized in that: The connecting rod (7) comprises a first rod body (71) and a second rod body (72); the first rod body (71) and the second rod body (72) are nested inside and outside and are connected in a sliding manner along the axial direction of the connecting rod (7).

7. The straight threaded steel bar auxiliary connection device according to any one of claims 1 to 6, characterized in that: The controller (5) is provided with a display screen (51) and / or a plurality of control buttons (52).

8. The straight threaded steel bar auxiliary connection device according to any one of claims 1 to 6, characterized in that: It also includes an alarm structure, which is electrically connected to the controller (5) and is used to issue an alarm when the working torque reaches a set value.

9. The straight threaded steel bar auxiliary connection device according to any one of claims 1 to 6, characterized in that: It also includes a lifting structure (9), which includes a bracket (91) and a hook (92). The upper end of the hook (92) is connected to the bracket (91), and the lower end of the hook (92) is used to hook steel bars.

10. The straight threaded steel bar auxiliary connection device according to claim 9, characterized in that: The lifting structure (9) further includes a sleeve (93), and the sleeve (93) is fixed to the upper end of the hook (92); The bracket (91) comprises a top connecting rod and supporting rods fixed on both sides of the top connecting rod, and the sleeve (93) is slidably sleeved on the top connecting rod.