Cleaning device, air filter and agricultural equipment
By designing a cleaning device on the air prefilter and automatically cleaning the debris on the surface of the intake mesh cover with high pressure gas, the problem of manual cleaning in the prior art is solved, and the working efficiency of the harvester and the stability of the engine are improved.
Patent Information
- Application Number
- CN202422822789.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-19
AI Technical Summary
After working for a period of time, the existing air prefilter needs to manually clean up the debris on the surface of the intake mesh cover, resulting in insufficient engine intake, insufficient diesel combustion, and increased fuel consumption. In severe cases, the mesh holes are blocked, affecting the normal operation of the harvester.
A cleaning device is designed, including an air filter dust removal tube, which is connected to the air prefilter through a high-pressure gas delivery device, and the airflow outlet is discharged towards the intake mesh cover, automatically cleaning up the debris on the surface of the intake mesh cover to prevent clogging.
It realizes automatic cleaning of debris on the surface of the air intake mesh, avoids manual cleaning, improves working efficiency, and ensures stable engine operation.
Smart Images

Figure CN223282152U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air filtration, in particular to a cleaning device, an air filter and agricultural machinery equipment. Background Art
[0002] During the operation of the harvester, dust and debris in the air are filtered through the air pre-filter at the engine inlet to ensure that clean air is inhaled into the engine.
[0003] In the prior art, an air filter is usually provided with an air intake screen with a mesh structure, which can block large particles of debris such as crop straw and dust.
[0004] However, after working for a period of time, the surface of the air intake mesh will absorb a large amount of crop straw and dust, causing the mesh to be blocked. During the wheat harvest in some areas, a large amount of poplar and willow catkins exacerbated this situation, resulting in insufficient engine air intake, incomplete diesel combustion, increased fuel consumption, and engine weakness. In severe cases, the pre-filter mesh will be completely blocked and unable to take in air. To ensure the normal operation of the harvester, the operator needs to manually clean the surface of the air intake mesh of the pre-filter at regular intervals, which not only increases the operator's labor intensity, but also affects the harvesting efficiency. Utility Model Content
[0005] Therefore, the technical problem to be solved by the present invention is to overcome the problem in the prior art that the air pre-filter needs to be manually cleaned of debris on the surface of the air intake mesh cover, thereby providing a cleaning device, an air filter and agricultural machinery equipment.
[0006] In order to solve the above technical problems, the utility model provides a cleaning device for connecting to an air pre-filter, comprising: an air filter dust removal pipe, the air filter dust removal pipe is used to cover one end of the air pre-filter; the interior of the air filter dust removal pipe has an air flow channel, the air flow channel has an air flow inlet and an air flow outlet, the air flow outlet is arranged at the edge of the air filter dust removal pipe and exhausts air toward the air inlet mesh cover on the side wall of the air pre-filter.
[0007] During use, the air filter dust removal duct cover is located at one end of the air pre-filter. High-pressure gas is input from the air inlet, and the high-pressure gas is transported to the air outlet through the air flow channel inside the air filter dust removal duct. The high-pressure gas is discharged toward the air intake mesh cover on the side wall of the air pre-filter. This can clean up debris adsorbed on the surface of the air intake mesh cover, prevent the air intake mesh cover from being blocked and causing abnormal engine operation, and avoid the operator getting off the vehicle to manually clean the surface of the air intake mesh cover, thereby improving work efficiency. The cleaning device provided by the utility model solves the problem of manual cleaning of debris on the surface of the air intake mesh cover of the air pre-filter in the prior art.
[0008] Optionally, the air filter dust removal pipe includes: an annular portion, a connecting portion, and an air inlet portion; the annular portion is sleeved on the side wall of the air pre-filter, and a plurality of air flow outlets are evenly arranged on the side of the annular portion facing the air inlet mesh cover; the connecting portion is arranged on the annular portion; the air inlet portion is arranged at one end of the connecting portion away from the annular portion, and the air flow inlet is arranged on the air inlet portion; the air flow channel is arranged through the inside of the annular portion, the air inlet portion, and the connecting portion. Through the above arrangement, the annular portion is sleeved around the side wall of the air pre-filter, so that the air flow outlets can be evenly arranged along the circumference of the air pre-filter, and the high-pressure gas is input through the air flow inlet on the air inlet portion, transported to the annular portion through the connecting portion, and discharged toward the air inlet mesh cover through the air flow outlet on the annular portion to clean the debris on the air inlet mesh cover.
[0009] Optionally, the connecting portion is configured as an arcuate bridge structure, one or more connecting portions are provided along the circumference of the annular portion, and a diversion cavity is formed at the connection between the connecting portion and the air inlet portion. With this configuration, high-pressure gas entering the air inlet portion is diverted by the diversion cavity and then transported to the annular portion through the connecting portion, thereby balancing the pressure within the annular portion and preventing low air output due to insufficient pressure at some air outlets, thereby affecting the cleaning effect.
[0010] Optionally, the annular portion is provided with a plurality of fixing blocks, each of which is provided with fixing holes for receiving fasteners for securing the air pre-filter. With this arrangement, the fasteners are locked into the fixing holes, securing the annular portion to the sidewall of the air pre-filter via the fixing blocks, thereby preventing the air filter dust removal tube from falling off the air pre-filter.
[0011] Optionally, the system further comprises an air supply device, the air supply device comprising an air compressor, the air supply device being provided with a vent pipe, the vent pipe being connected to the air flow inlet. With the above arrangement, the air compressor, acting as the air supply device, generates high-pressure gas, which is delivered to the air flow inlet via the vent pipe. Furthermore, the air output of the air filter dust removal pipe can be adjusted by adjusting the pressure value of the air compressor.
[0012] Optionally, an annular protrusion is provided on the outer wall of the air inlet portion, and the vent pipe is sleeved on the outer side of the air inlet portion and wraps around the annular protrusion. With such a configuration, the annular protrusion can increase the friction between the vent pipe and the outer wall of the air inlet portion, thereby preventing the vent pipe from falling off the air inlet portion.
[0013] Optionally, the vent pipe is provided with an electromagnetic control valve, the electromagnetic control valve is provided with a control module, and the control module is in communication with the electromagnetic control valve. Through the above configuration, the control module can set control logic as needed to control the opening and closing of the electromagnetic control valve on the vent pipe.
[0014] Optionally, the control module includes: a timer, the timer being communicatively connected to the solenoid control valve; and / or a switch, the switch being communicatively connected to the solenoid control valve. With this arrangement, the solenoid control valve can be opened and closed by energizing the valve at set intervals using the timer, or manually opened and closed using the switch.
[0015] The utility model provides an air filter, comprising an air pre-filter, a filter and a cleaning device according to any one of the above schemes, wherein the air pre-filter and the filter are connected, an air intake grille with a mesh structure is provided on the side wall of the air pre-filter, and an air filter dust removal pipe of the cleaning device is sleeved on one end of the air pre-filter, and the air flow outlet of the air filter dust removal pipe is directed toward the air intake grille to discharge air. The air passes through the air intake grille on the air pre-filter to pre-filter large particles of debris, then enters the filter for secondary filtration, and is discharged toward the air intake grille through the air flow outlet of the cleaning device to clean the debris adsorbed on the surface of the air intake grille. Due to the use of the above cleaning device, any of the above advantages is obtained.
[0016] The utility model provides an agricultural machine, comprising an engine and the air filter described in the above solution, wherein the air filter is arranged at the air intake end of the engine. Due to the use of the above air filter, any of the above advantages are achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 A schematic diagram of an embodiment of a cleaning device provided in an embodiment of the present utility model;
[0019] Figure 2 for Figure 1 Schematic diagram of a hollow filter dust removal tube;
[0020] Figure 3 for Figure 2 Schematic diagram from above;
[0021] Figure 4 for Figure 2 A front view schematic diagram of
[0022] Figure 5 for Figure 3 Schematic cross-sectional view of ;
[0023] Figure 6 for Figure 1 Schematic diagram of the hollow filter dust removal tube installed on the air pre-filter.
[0024] Description of reference numerals:
[0025] 1. Air filter dust removal pipe; 2. Air flow inlet; 3. Air flow outlet; 4. Ring-shaped part; 5. Connecting part; 6. Air intake; 7. Fixing block; 8. Air supply device; 9. Air compressor; 10. Air storage tank; 11. Ventilation pipe; 12. Ring-shaped protrusion; 13. Solenoid control valve; 14. Control module; 15. Timer; 16. Switch; 17. Air filter; 18. Air pre-filter; 19. Air intake grille; 20. Filter; 21. Engine. DETAILED DESCRIPTION
[0026] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0029] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0030] This embodiment provides a structure of a cleaning device capable of automatically cleaning debris adsorbed on the surface of the air intake mesh cover 19 , which is used to clean the debris adsorbed on the surface of the air intake mesh cover 19 .
[0031] like Figure 1-6 As shown, a specific implementation of a cleaning device provided in this embodiment is used to be connected to the air pre-filter 18, including: an air filter dust removal pipe 1, the air filter dust removal pipe 1 is used to cover one end of the air pre-filter 18; the interior of the air filter dust removal pipe 1 has an air flow channel, the air flow channel has an air flow inlet 2 and an air flow outlet 3, the air flow outlet 3 is arranged at the edge of the air filter dust removal pipe 1 and exhausts air toward the air inlet mesh cover 19 on the side wall of the air pre-filter 18.
[0032] When in use, the air filter dust removal pipe 1 is installed at one end of the air pre-filter 18, and high-pressure gas is input from the air flow inlet 2. The high-pressure gas is transported to the air flow outlet 3 through the air flow channel inside the air filter dust removal pipe 1, and discharged toward the air intake mesh cover 19 on the side wall of the air pre-filter 18. It can clean the debris adsorbed on the surface of the air intake mesh cover 19, prevent the air intake mesh cover 19 from being blocked and causing abnormal operation of the engine 21, and avoid the driver getting off the vehicle to manually clean the surface of the air intake mesh cover 19, thereby improving work efficiency. The cleaning device provided in this embodiment solves the problem in the prior art that the air pre-filter 18 needs to manually clean the debris on the surface of the air intake mesh cover 19.
[0033] like Figure 2-5 As shown, in the cleaning device provided in this embodiment, the air filter dust removal pipe 1 includes: an annular portion 4, a connecting portion 5 and an air inlet portion 6; the annular portion 4 is sleeved on the side wall of the air pre-filter 18, and multiple air outlets 3 are evenly arranged on the side of the annular portion 4 facing the air inlet grille 19; the connecting portion 5 is arranged on the annular portion 4; the air inlet 6 is arranged at the end of the connecting portion 5 away from the annular portion 4, and the air inlet 2 is arranged on the air inlet 6; the air flow channel is arranged through the annular portion 4, the air inlet 6 and the connecting portion 5. The annular portion 4 is sleeved around the side wall of the air pre-filter 18, so that the air outlets 3 are evenly arranged along the circumference of the air pre-filter 18. High-pressure gas is input through the air inlet 2 on the air inlet portion 6, transported to the annular portion 4 through the connecting portion 5, and discharged through the air outlet 3 on the annular portion 4 toward the air inlet grille 19, thereby cleaning the debris in the air inlet grille 19. In addition, as an alternative embodiment, the connecting portion 5 can be omitted, and the gas inlet is provided on the annular portion 4 , and high-pressure gas is supplied from one side of the annular portion 4 .
[0034] like Figure 2 、 Figure 4 、 Figure 5 As shown, in the cleaning device provided by this embodiment, the connecting portion 5 is configured as an arc-shaped bridge structure, and a plurality of the connecting portions 5 are provided along the circumference of the annular portion 4, and a diversion cavity is formed at the connection between the connecting portion 5 and the air inlet portion 6. After the high-pressure gas entering the air inlet portion 6 is diverted through the diversion cavity, it is transported to the annular portion 4 through the connecting portion 5, which can balance the pressure in the annular portion 4 and avoid low air output due to insufficient pressure in some of the air flow outlets 3, thereby affecting the cleaning effect. Specifically, the number of the connecting portions 5 is adjusted according to the size of the air pre-filter 18. In addition, as an alternative embodiment, the connecting portion 5 can be configured as an annular surface structure, and a diversion channel is provided in the arc-shaped surface structure.
[0035] like Figure 1 、 Figure 2 、 Figure 4 、 Figure 6 As shown, in the cleaning device provided in this embodiment, a plurality of fixing blocks 7 are provided on the annular portion 4, and fixing holes are provided on the fixing blocks 7, and the fixing holes are used to set fasteners to be fixedly connected to the air pre-filter 18. The fasteners are locked into the fixing holes so that the annular portion 4 is fixedly connected to the side wall of the air pre-filter 18 through the fixing blocks 7, thereby preventing the air filter dust removal tube 1 from falling off the air pre-filter 18. In addition, as an alternative embodiment, the fixing blocks 7 can also be provided on the connecting portion 5, or the fixing blocks 7 are omitted, and the annular portion 4 and / or the connecting portion 5 are fixed to the side wall of the air pre-filter 18 by a clamp, or the air filter dust removal tube 1 and the air pre-filter 18 are integrated into one body.
[0036] like Figure 1 As shown, the cleaning device provided in this embodiment further includes: an air supply device 8, the air supply device 8 includes an air compressor 9, and a vent pipe 11 is provided on the air supply device 8, and the vent pipe 11 is connected to the air flow inlet 2. The air compressor 9 serves as the air supply device 8 to generate high-pressure gas, and the high-pressure gas is transported to the air flow inlet 2 through the vent pipe 11. The air volume of the air filter dust removal pipe can also be adjusted by adjusting the pressure value of the air compressor. Specifically, the air compressor 9 is provided with an air storage tank 10. In addition, as an alternative embodiment, the air supply device 8 can also be set as a high-pressure storage tank.
[0037] like Figure 1 、 Figure 2As shown, in the cleaning device provided in this embodiment, an annular protrusion 12 is provided on the outer wall of the air inlet portion 6, and the vent pipe 11 is sleeved on the outer side of the air inlet portion 6 and wraps the annular protrusion 12. The annular protrusion 12 can increase the friction between the vent pipe 11 and the outer wall of the air inlet portion 6, preventing the vent pipe 11 from falling off the air inlet portion 6. In addition, as an alternative embodiment, the annular protrusion 12 can be omitted, and an external thread can be provided on the outer wall of the air inlet portion 6, and an internal thread can be provided at the connection between the vent pipe 11 and the air inlet portion 6, and the air inlet portion 6 is threadedly connected to the vent pipe 11.
[0038] like Figure 1 As shown, in the cleaning device provided in this embodiment, the vent pipe 11 is provided with an electromagnetic control valve 13, and the electromagnetic control valve 13 is provided with a control module 14, which is in communication with the electromagnetic control valve 13. The control module 14 can be configured with control logic as needed to control the opening and closing of the electromagnetic control valve 13 on the vent pipe 11. Alternatively, as an alternative embodiment, the electromagnetic control valve 13 can be provided on the air inlet 6.
[0039] like Figure 1 As shown, in the cleaning device provided in this embodiment, the control module 14 includes: a timer 15, the timer 15 is communicatively connected to the electromagnetic control valve 13; and / or a switch 16, the switch 16 is communicatively connected to the electromagnetic control valve 13. The timer 15 is set to be powered on at intervals to control the opening and closing of the electromagnetic control valve 13, and the switch 16 can also be used to manually control the opening and closing of the electromagnetic control valve 13. In addition, as an alternative embodiment, the control module 14 can also be provided with a pressure sensor, and the pressure sensor is provided in the air pre-filter 18. When the air intake mesh cover 19 is blocked, the pressure in the air pre-filter 18 changes, thereby controlling the opening of the electromagnetic control valve 13. When the pressure returns to normal, the electromagnetic control valve 13 is controlled to close.
[0040] Directions:
[0041] like Figure 1 As shown, the cleaning device provided in this embodiment, when in use, the control module 14 controls the electromagnetic control valve 13 to open, and the high-pressure gas of the air supply device 8 is transported to the air intake through the ventilation pipe 11, and the high-pressure gas is instantly discharged from the air outlet 3 through the air flow channel in the air filter dust removal pipe 1, to clean the air intake mesh cover 19 on the side wall of the air pre-filter 18.
[0042] In addition, if Figure 1As shown, this embodiment further provides an air filter, comprising an air pre-filter 18, a filter 20, and the cleaning device described in the above embodiment, wherein the air pre-filter 18 and the filter 20 are connected, and an air intake grille 19 with a mesh structure is provided on the side wall of the air pre-filter 18. The air filter dust removal pipe 1 of the cleaning device is sleeved on one end of the air pre-filter 18, and the air flow outlet 3 of the air filter dust removal pipe 1 is directed toward the air intake grille 19. The air passes through the air intake grille 19 on the air pre-filter 18 to pre-filter large particles of debris, and then enters the filter 20 for secondary filtration, and is discharged toward the air intake grille 19 through the air flow outlet 3 of the cleaning device to clean the debris adsorbed on the surface of the air intake grille 19.
[0043] In addition, this embodiment further provides agricultural machinery, comprising an engine 21 and the air filter 17 described in the above embodiment, wherein the air filter 17 is disposed at the air intake end of the engine 21. The air filter 17 automatically cleans the surface of the air intake grille 19 of the air filter 17, thereby achieving stable operation of the engine 21 and improving work efficiency.
[0044] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A cleaning device, characterized in that: Used to be connected to an air pre-filter (18), comprising: an air filter dust removal pipe (1), wherein the air filter dust removal pipe (1) is used to cover one end of the air pre-filter (18); The interior of the air filter dust removal pipe (1) has an air flow channel, and the air flow channel has an air flow inlet (2) and an air flow outlet (3). The air flow outlet (3) is arranged at the edge of the air filter dust removal pipe (1) and discharges air toward the air inlet mesh cover (19) on the side wall of the air pre-filter (18).
2. The cleaning device according to claim 1, characterized in that The air filter dust removal pipe (1) comprises: The annular portion (4) is sleeved on the side wall of the air pre-filter (18), and a plurality of air flow outlets (3) are evenly arranged on a side of the annular portion (4) facing the air inlet mesh cover (19); A connecting portion (5) is provided on the annular portion (4); An air inlet portion (6) is provided at an end of the connecting portion (5) away from the annular portion (4), and the air flow inlet (2) is provided on the air inlet portion (6); The air flow channel is arranged to penetrate the interior of the annular portion (4), the connecting portion (5) and the air inlet portion (6).
3. The cleaning device according to claim 2, characterized in that The connecting portion (5) is configured as an arc-shaped bridge structure, one or more connecting portions (5) are provided along the circumference of the annular portion (4), and a diversion cavity is formed at the connection between the connecting portion (5) and the air inlet portion (6).
4. The cleaning device according to claim 2, characterized in that A plurality of fixing blocks (7) are provided on the annular portion (4), and fixing holes are provided on the fixing blocks (7). The fixing holes are used to set fasteners for fixed connection with the side walls of the air pre-filter (18).
5. The cleaning device according to any one of claims 2 to 4, characterized in that: Also includes: An air supply device (8) includes an air compressor (9). A vent pipe (11) is provided on the air supply device (8), and the vent pipe (11) is communicated with the air flow inlet (2).
6. The cleaning device according to claim 5, characterized in that An annular protrusion (12) is provided on the outer wall of the air inlet portion (6), and the vent pipe (11) is sleeved on the outer side of the air inlet portion (6) and wraps around the annular protrusion (12).
7. The cleaning device according to claim 5, characterized in that The ventilation pipe (11) is provided with an electromagnetic control valve (13), the electromagnetic control valve (13) is provided with a control module (14), and the electromagnetic control valve (13) is communicatively connected to the control module (14).
8. The cleaning device according to claim 7, characterized in that The control module (14) comprises: a timer (15), the timer (15) being communicatively connected to the electromagnetic control valve (13); and / or, a switch element (16), wherein the switch element (16) is communicatively connected to the electromagnetic control valve (13).
9. An air filter, characterized in that: The invention comprises an air pre-filter (18), a filter (20) and a cleaning device according to any one of claims 1 to 8, wherein the air pre-filter (18) and the filter (20) are connected, an air intake grille (19) with a mesh structure is provided on the side wall of the air pre-filter (18), an air filter and dust removal pipe (1) of the cleaning device is sleeved on one end of the air pre-filter (18), and an air flow outlet (3) of the air filter and dust removal pipe (1) discharges air toward the air intake grille (19).
10. An agricultural machine, characterized in that: The invention comprises an engine (21) and the air filter (17) as claimed in claim 9, wherein the air filter (17) is arranged at the air intake end of the engine (21).