Anti-abrasion shaft of high-power water pump
By setting a regular hexagonal or plum-shaped limit structure on the shaft body, the wear problem of ceramic gaskets on the shaft is solved, the service life of the shaft is improved and the failure rate of the electronic water pump is reduced, and the process is simple and easy to implement.
Patent Information
- Application Number
- CN202421738480.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-07-22
AI Technical Summary
In high-power water pumps, ceramic gaskets cause wear on the shaft during the start and stop process, resulting in anti-rotation failure, affecting service life and failure rate.
The limit structure is arranged on the shaft main body to be regular hexagonal or plum blossom-shaped, and the limit structure is in contact with the ceramic gasket, and the stress per unit area is allocated to reduce the wear of the shaft.
Effectively reduce shaft wear, improve service life, reduce the failure rate of electronic water pumps, and realize a simple processing technology.
Smart Images

Figure CN223282262U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shafts, in particular to an anti-wear shaft for a high-power water pump. Background Art
[0002] In electronic water pumps, such as the one disclosed in the utility model patent with publication number CN212337704U, which has a protective structure for the impeller bearing in an electronic water pump, and the one disclosed in the utility model patent with publication number CN210152986U, the impeller of the water pump rotates at high speed around the pump shaft during operation. Usually, a wear-resistant ceramic gasket is placed between the impeller and the volute to prevent the upward force of the impeller from wearing away the plastic volute. In the design of low-power water pumps, the ceramic gasket and the shaft each have a limiting flat position to prevent the impeller from rotating with the ceramic gasket, such as Figure 5 shown.
[0003] However, during use, it was found that since the hardness of the ceramic gasket is much higher than that of the shaft, the ceramic gasket will cause great wear on the shaft during the continuous starting and stopping process. Eventually, the flat part of the shaft will be worn flat, resulting in anti-rotation failure, resulting in poor practicality. Therefore, there is an urgent need for a ceramic gasket that can prevent high-power water pumps from cracking to improve the above problems. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a high-power water pump anti-wear shaft that mounts a ceramic gasket on the limiting structure of the shaft body. When the impeller rotates and drives the ceramic gasket to rotate, the six sides of the limiting structure contact the ceramic gasket, which is beneficial to sharing the force per unit area, thereby reducing the wear of the shaft body, increasing the service life of the shaft body, and reducing the failure rate of the electronic water pump.
[0005] The utility model discloses a wear-resistant shaft for a high-power water pump, comprising a shaft body; a limiting structure is provided on the shaft body, and the limiting structure is a regular hexagon;
[0006] The ceramic gasket is mounted on the limiting structure of the shaft body. When the impeller rotates and drives the ceramic gasket to rotate, the six sides of the limiting structure contact the ceramic gasket, which is beneficial to distributing the force per unit area, thereby reducing the wear of the shaft body, increasing the service life of the shaft body, and reducing the failure rate of the electronic water pump.
[0007] Preferably, each side of the regular hexagon of the limiting structure has a length of 7 mm.
[0008] Preferably, the limiting structure on the shaft body may also be in a plum blossom shape; when the impeller of the electronic water pump rotates, the plum blossom-shaped limiting structure distributes the force per unit area, which is beneficial to distributing the force per unit area, thereby reducing the wear of the shaft body, increasing the service life of the shaft body, and reducing the failure rate of the electronic water pump.
[0009] Preferably, the corners of the plum blossom-shaped limiting structure are all rounded.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] 1. The polygonal and plum blossom-shaped shaft structure effectively reduces the force on the shaft, thereby reducing shaft wear;
[0012] 2. The shaft is made into a simple polygonal or plum blossom-shaped structure, which can not only prevent rotation but also reduce stress;
[0013] 3. The process is simple and can be achieved through machining. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the state structure of the regular hexagonal shaft body of the utility model when in use;
[0015] Figure 2 This is a schematic diagram of the axonometric structure of the regular hexagonal shaft body of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the plum blossom-shaped shaft body of the utility model when in use;
[0017] Figure 4 This is a schematic diagram of the axonometric structure of the plum blossom-shaped shaft body of the utility model;
[0018] Figure 5 It is a structural diagram of the prior art of the utility model.
[0019] Markings in the accompanying drawings: 1. shaft body; 2. limiting structure; 3. ceramic gasket. DETAILED DESCRIPTION
[0020] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.
[0021] Example 1
[0022] like Figures 1 to 5 As shown, a wear-resistant shaft for a high-power water pump includes a shaft body 1; a limiting structure 2 is provided on the shaft body 1, and the limiting structure 2 is a regular hexagon; each side of the regular hexagon of the limiting structure 2 is 7 mm long;
[0023] The hole of the ceramic gasket 3 is also a regular hexagonal structure, and each side length is also 7 mm;
[0024] The ceramic gasket 3 is mounted on the limiting structure 2 of the shaft body 1. When the impeller rotates and drives the ceramic gasket to rotate, the six sides of the limiting structure 2 contact the ceramic gasket 3, which is beneficial to distributing the force per unit area, thereby reducing the wear of the shaft body 1, increasing the service life of the shaft body 1, and reducing the failure rate of the electronic water pump.
[0025] Example 2
[0026] A high-power water pump anti-wear shaft includes a shaft body 1; a limiting structure 2 is provided on the shaft body 1, and the limiting structure 2 is a regular hexagon; each side of the limiting structure 2 is 7 mm long;
[0027] The limiting structure 2 on the shaft body 1 may also be in the shape of a plum blossom; the corners of the plum blossom-shaped limiting structure 2 are all rounded;
[0028] The hole of the ceramic gasket 3 is also in the shape of a plum blossom, and the corners of the plum blossom structure are also rounded;
[0029] When the impeller of the electronic water pump rotates, the plum blossom-shaped limiting structure 2 distributes the force per unit area, which is beneficial to distributing the force per unit area, thereby reducing the wear of the shaft body 1, increasing the service life of the shaft body 1, and reducing the failure rate of the electronic water pump.
[0030] Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without the need for technical personnel in this field to make creative efforts.
[0031] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A high-power water pump anti-wear shaft, comprising a shaft body (1); characterized in that, A limiting structure (2) is provided on the shaft body (1), and the limiting structure (2) is a regular hexagon; The length of each side of the regular hexagon of the limiting structure (2) is 7 mm; The limiting structure (2) on the shaft body (1) may also be in the shape of a plum blossom.
2. The wear-resistant shaft of a high-power water pump according to claim 1, characterized in that: The corners of the plum blossom-shaped limiting structure (2) are all rounded.
Citation Information
Patent Citations
Electronic water pump
CN210152986U
Protection structure of inner impeller bearing of electronic water pump
CN212337704U