Lateral lighting device of warp knitting machine

By designing an adjustable lighting device on the warp knitting machine, the problem of the lighting position cannot be adjusted is solved, and more efficient maintenance and safety improvement is achieved.

CN223283052UActive Publication Date: 2025-08-29HAINING YIMA WARP KNITTING CO LTD
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Patent Information

Application Number
CN202422602165.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-08-29
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The lighting devices of existing warp knitting machines cannot adjust their position, resulting in an increase in downtime and maintenance time and reducing production efficiency.

Method used

A side lighting device of warp knitting machine is designed, and the lighting position is adjusted and fixed in multiple directions through the combination of mounting plates, brackets and bolts to ensure comprehensive lighting coverage.

Benefits of technology

Reduces downtime and repair time, improves production efficiency and enhances safety performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a side lighting device of a warp knitting machine, which comprises a mounting plate arranged on the side of the warp knitting machine, a plurality of supports arranged on the mounting plate and lighting lamps arranged on the supports, a plurality of through holes are arranged on the mounting plate, bolts matched and fixed with the through holes are arranged on the supports, and a power line is arranged on the lighting lamps. And the power line is fixed on the mounting plate. Different supports are installed on different through holes and then fixed, multi-directional illumination is achieved, if positions which are not illuminated exist, the supports can be adjusted and moved on the installation plate and fixed to the through holes in the proper positions, and illumination coverage is guaranteed. The lighting device is simple in structure, convenient to use and capable of adjusting lighting positions, reducing shutdown maintenance time and improving production efficiency.
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Description

Technical Field

[0001] The utility model relates to the field of textiles, in particular to a side lighting device for a warp knitting machine. Background Art

[0002] Warp knitting is a method of knitting a fabric by feeding one or more sets of parallel yarns into loops simultaneously on all the working needles of the machine in the warp direction. The fabric is called a warp knitted fabric, and the machine that completes this warp knitting is called a warp knitting machine. During the operation of the warp knitting machine, the yarn may break, which requires the staff to stop the warp knitting machine and sort out the yarn. The earliest method was to use a handheld searchlight for lighting and sorting. It required one staff member to hold the searchlight and another staff member to sort out the yarn, which was very inconvenient. In order to reduce manpower, head-mounted searchlights were later used for sorting. Although only one person was required to sort it out, the head-mounted searchlight could easily touch the braided yarn and cut the yarn it touched. Therefore, the method of installing a lighting lamp on the warp knitting machine appeared. However, the current installation of the lighting lamp is simply to fix the lighting lamp. The position of the lighting lamp cannot be adjusted, resulting in many positions not being illuminated. It is also inconvenient to use, resulting in a waste of time when shutting down the machine for maintenance and sorting, which in turn reduces production efficiency. Summary of the Invention

[0003] In order to solve certain technical problems existing in the prior art, the purpose of this application is to provide a side lighting device for a warp knitting machine, which is easy to use, can adjust the lighting position, ensure lighting coverage, reduce downtime for maintenance and sorting, and improve production efficiency.

[0004] To solve the above-mentioned existing technical problems, the purpose of this application is achieved by adopting the following technical solution: a side lighting device for a warp knitting machine, comprising a mounting plate provided on the side of the warp knitting machine, a plurality of brackets provided on the mounting plate, and a lighting lamp provided on the bracket. The mounting plate is provided with a plurality of through holes, the brackets are provided with bolts that fit into the through holes and are fixed thereto, and the lighting lamp is provided with a power cord, which is fixed to the mounting plate. Different brackets are installed in different through holes and then fixed to achieve multi-directional lighting. If there are still unlit positions, the brackets can be adjusted and shifted on the mounting plate and fixed to the through holes in the appropriate position to ensure lighting coverage.

[0005] Preferably, the power cord is provided with a connector, and the mounting plate is provided with a fixing wire for fixing the connector, and the fixing wire passes through the through hole to fix the connector to the mounting plate. Fixing the power cord prevents the power cord from contacting components of the warp knitting machine, thereby improving safety performance.

[0006] Preferably, the mounting plate has a first winding port on its inner side and a second winding port on its outer side, and the power cord is wound around the mounting plate through the first and second winding ports. Passing through the first and second winding ports, the power cord is connected to an external power source, primarily locating the power cord and eliminating safety hazards during operation.

[0007] Preferably, the bracket is provided with at least one sliding groove, the bolt is slidably connected in the sliding groove, and the bolt is fixed in the through hole after passing through the sliding groove, so as to achieve small-range displacement adjustment of the bracket and ensure effective lighting coverage.

[0008] Preferably, the number of the slide grooves is two, and the number of the bolts is correspondingly two, thereby increasing the stability of the connection between the bracket and the mounting plate.

[0009] Preferably, the bracket is provided with a card interface, and the tail of the illuminating lamp is provided with a card connection spring that cooperates with the card interface. When the illuminating lamp is damaged, the illuminating lamp can be disassembled and replaced, which is convenient for disassembly and replacement.

[0010] Preferably, a baffle is provided at the bottom of the bracket, and a blocking groove is provided on the baffle for matching with the bottom of the lighting lamp. The baffle blocks the lighting lamp to prevent the locking spring of the lighting lamp from falling into the warp knitting machine when it fails, thereby improving safety performance.

[0011] Preferably, the bracket and the baffle are in an L-shaped structure, and the bracket and the baffle are an integrally stamped structure, which has a simple structure and is easy to manufacture.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The side lighting device of the warp knitting machine adopts the above-mentioned technical solution, and different brackets are installed on different through holes and then fixed to achieve multi-directional lighting. If there are still positions that are not illuminated, the brackets can be adjusted and shifted on the mounting plate and fixed to the through holes in the appropriate positions to ensure the coverage of the lighting. It is easy to use, can adjust the lighting position, reduces the downtime for maintenance and sorting, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0016] Figure 3 This is a schematic structural diagram of the bracket and lighting lamp in Example 1 of the present utility model;

[0017] Figure 4 This is a schematic structural diagram of the bracket and lighting lamp in the second embodiment of the present utility model;

[0018] In the figure: 1. Warp knitting machine; 2. Mounting plate; 3. Bracket; 31. Card interface; 32. Slide; 33. Baffle; 34. Baffle groove; 4. Lighting lamp; 41. Card spring; 5. Bolt; 6. Through hole; 7. Power cord; 8. Connector; 9. First winding interface; 10. Second winding interface; 11. Fixing line. DETAILED DESCRIPTION

[0019] Below, the present application is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0020] In the description of this application, it should be understood that the terms "up", "down", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on this application.

[0021] The terms "first," "second," and the like in this application are used to distinguish similar objects, and are not used to describe a particular order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of this application can be implemented in orders other than those illustrated or described herein. Furthermore, the objects distinguished by "first," "second," and the like generally refer to a class of objects and do not limit the number of objects. For example, the first object may be one or more.

[0022] Example 1:

[0023] like Figures 1 to 3 As shown, the side lighting device of a warp knitting machine includes a mounting plate 2 provided on the side of the warp knitting machine 1, a plurality of brackets 3 provided on the mounting plate 2, and a lighting lamp 4 provided on the bracket 3. The mounting plate 2 is provided with a plurality of through holes 6, and the brackets 3 are provided with bolts 5 that cooperate with and are fixed to the through holes 6. The lighting lamp 4 is provided with a power cord 7, and the power cord 7 is fixed to the mounting plate 2. Different brackets 3 are installed in different through holes 6 and then fixed to achieve multi-directional lighting. If there are still positions that are not illuminated, the brackets 3 can be adjusted and shifted on the mounting plate 2 and fixed to the through holes 6 in the appropriate position to ensure lighting coverage.

[0024] The power cord 7 is provided with a connector 8, and the mounting plate 2 is provided with a fixing wire 11 for securing the connector 8. The fixing wire 11 passes through the through hole 6 to secure the connector 8 to the mounting plate 2. The mounting plate 2 is provided with a first winding port 9 on its inner side and a second winding port 10 on its outer side. The power cord 7 is wound around the mounting plate 2 through the first and second winding ports 9, 10. The power cord 7 is fixed in place to prevent contact between the power cord 7 and components of the warp knitting machine 1, thereby improving safety.

[0025] The bracket 3 is provided with at least one slot 32, into which the bolt 5 slides. The bolt 5 passes through the slot 32 and is secured in place with the through hole 6. Two slots 32 are provided, corresponding to two bolts 5. This allows for small-scale adjustment of the bracket 3, ensuring effective lighting coverage.

[0026] The bracket 3 is provided with a card interface 31, and the tail of the illuminating lamp 4 is provided with a card spring 41 that cooperates with the card interface 31. When the illuminating lamp 4 is damaged, the illuminating lamp 4 can be disassembled and replaced, which is convenient for replacement.

[0027] Example 2:

[0028] like Figure 4 As shown, reference Figures 1 to 3 This embodiment differs from the first embodiment in that a baffle 33 is provided at the bottom of the bracket 3. The baffle 33 has a retaining groove 34 that engages with the bottom of the light 4. The bracket 3 and baffle 33 form an L-shaped structure and are integrally stamped. The baffle 33 retains the light 4, preventing it from falling into the warp knitting machine 1 if the retaining spring 41 of the light 4 fails, thereby improving safety.

[0029] The lighting lamp 4 is cylindrical, and the retaining groove 34 is a corresponding arc-shaped structure. This improves the fit between the lighting lamp 4 and the baffle 33 and prevents the lighting lamp 4 from shaking. If the lighting lamp 4 is a rectangular parallelepiped structure, the retaining groove 34 can be a corresponding rectangular structure.

[0030] The above-mentioned embodiments are only preferred embodiments of the present application and cannot be used to limit the scope of protection of the present application. Any non-substantial changes and replacements made by technicians in this field based on the present application shall fall within the scope of protection required by the present application.

Claims

1. A side lighting device for a warp knitting machine, characterized in that: The invention comprises a mounting plate (2) arranged on the side of a warp knitting machine (1), a plurality of brackets (3) arranged on the mounting plate (2), and a lighting lamp (4) arranged on the bracket (3); the mounting plate (2) is provided with a plurality of through holes (6); the bracket (3) is provided with bolts (5) that cooperate with and are fixed to the through holes (6); the lighting lamp (4) is provided with a power cord (7); and the power cord (7) is fixed to the mounting plate (2).

2. The side lighting device for a warp knitting machine according to claim 1, characterized in that: The power line (7) is provided with a connector (8), and the mounting plate (2) is provided with a fixing line (11) for fixing the connector (8). The fixing line (11) passes through the through hole (6) and fixes the connector (8) on the mounting plate (2).

3. The side lighting device for a warp knitting machine according to claim 1 or 2, characterized in that: The inner side of the mounting plate (2) is provided with a first winding interface (9), and the outer side of the mounting plate (2) is provided with a second winding interface (10); the power line (7) is wound around the mounting plate (2) through the first winding interface (9) and the second winding interface (10).

4. The side lighting device for a warp knitting machine according to claim 1, characterized in that: The bracket (3) is provided with at least one sliding groove (32), the bolt (5) is slidably connected in the sliding groove (32), and the bolt (5) is fixed in cooperation with the through hole (6) after passing through the sliding groove (32).

5. The side lighting device for a warp knitting machine according to claim 4, characterized in that: The sliding grooves (32) are provided in two pieces, and the bolts (5) are provided in corresponding two pieces.

6. The side lighting device for a warp knitting machine according to claim 1, characterized in that: The bracket (3) is provided with a card interface (31), and the tail of the lighting lamp (4) is provided with a card spring (41) that cooperates with the card interface (31).

7. The side lighting device for a warp knitting machine according to claim 6, characterized in that: The bottom of the bracket (3) is provided with a baffle (33), and the baffle (33) is provided with a baffle groove (34) that matches the bottom of the lighting lamp (4).

8. The side lighting device for a warp knitting machine according to claim 7, characterized in that: The bracket (3) and the baffle (33) are in an L-shaped structure, and the bracket (3) and the baffle (33) are an integrally stamped structure.