Rotatable boiler soot blower
By designing a rotatable boiler soot blower, the rotating mechanism and cleaning mechanism are used to solve the problem of dust on the soot blower surface being difficult to clean, extending the service life and reducing the failure rate, and achieving efficient soot blowing treatment.
Patent Information
- Application Number
- CN202422477928.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-14
AI Technical Summary
During the use of existing soot blowers, dust adheres to the surface of the soot blower and is difficult to clean, resulting in increased corrosion and increased failure rate, and dust is easily accumulated at the exhaust port.
A rotatable boiler soot blower is designed, including a rotating mechanism and a cleaning mechanism. The driving mechanism drives the soot blower and the cleaning mechanism to clean up the dust on the surface of the soot blower and block the exhaust port when not in use.
Effectively clean the dust on the surface of the soot blowing gun, extend the service life, reduce the failure rate, prevent dust from entering the exhaust port, and improve the soot blowing effect.
Smart Images

Figure CN223283086U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of soot blowers, and in particular relates to a rotatable boiler soot blower. Background Art
[0002] A sootblower is a device used to remove soot from the heating surface of a boiler to ensure safe and economical operation of the boiler.
[0003] However, some existing soot blowers still have certain deficiencies in actual use. The soot blower blows soot on the heating surface of the boiler through a soot blowing gun. During the long-term use of the soot blowing gun, on the one hand, a lot of dust will adhere to the surface of the soot blowing gun, but some common soot blowers cannot clean the dust adhered to the surface of the soot blowing gun, thereby increasing the corrosion of the soot blowing gun by the dust, reducing the service life of the soot blowing gun, and increasing the failure rate of the soot blowing gun. At the same time, an exhaust port is provided on the soot blowing gun. When the soot blowing gun is not in use, the exhaust port on the soot blowing gun cannot be covered, which makes it easy for dust to accumulate in the exhaust port. Utility Model Content
[0004] The utility model provides a rotatable boiler soot blower, aiming to solve the problem raised in the above background technology that the currently used soot blower cannot clean the surface of the soot blowing gun.
[0005] To solve the above problems, the utility model is implemented as follows: a rotatable boiler soot blower comprises: a mounting frame; a hollow shaft rotatably mounted on the mounting frame; a connecting pipe fixedly mounted on the mounting frame, the connecting pipe and the hollow shaft being sealed and rotatably connected, the connecting pipe being used to pass steam into the hollow shaft; a soot blowing gun fixedly mounted on the hollow shaft, the soot blowing gun and the hollow shaft being communicated, the soot blowing gun being used to blow soot on the heating surface of the boiler, the soot blowing gun being provided with a plurality of exhaust ports; a cleaning mechanism mounted on the soot blowing gun, the cleaning mechanism being used to clean impurities adhered to the surface of the soot blowing gun; a rotating mechanism arranged on the mounting frame and the hollow shaft, the rotating mechanism being used to drive the soot blowing gun to rotate; a driving mechanism mounted on the soot blowing gun and the cleaning mechanism, the driving mechanism being used to drive the cleaning mechanism to rotate to clean dust adhered to the surface of the soot blowing gun.
[0006] Preferably, the cleaning mechanism includes: a mounting block rotatably mounted on the sootblowing gun; a cleaning rack fixedly mounted on the mounting block, the cleaning rack being located outside the sootblowing gun, the cleaning rack being used to clean dust adhered to the surface of the sootblowing gun, and a plurality of brushes being provided on the cleaning rack, the brushes being in contact with the surface of the sootblowing gun.
[0007] Preferably, the rotating mechanism includes: a driving motor arranged on the mounting frame, a placing frame fixedly mounted on the mounting frame, and the placing frame and the driving motor are fixedly connected; a mounting shaft rotatably mounted on the mounting frame, a first circular gear fixedly sleeved on the mounting shaft; a second circular gear fixedly sleeved on the hollow shaft, the second circular gear and the first circular gear being engaged with each other; two first pulleys fixedly sleeved on the mounting shaft and the output shaft of the driving motor, respectively, and a first belt sleeved on the two first pulleys.
[0008] Preferably, the driving mechanism comprises: a servo motor fixedly mounted on the sootblowing gun; and two third circular gears fixedly sleeved on the output shaft of the servo motor and the mounting block, respectively, and the two third circular gears are meshed with each other.
[0009] Preferably, a plurality of exhaust ports are symmetrically opened on the sootblowing gun, and the cleaning frame includes a connecting ring and two cleaning blades, the two cleaning blades are symmetrically fixedly mounted on the connecting ring, the two cleaning blades respectively correspond to the plurality of exhaust ports, and the connecting ring is fixedly connected to the mounting block.
[0010] Preferably, the placement rack is provided with a heat dissipation mechanism for dissipating heat from the drive motor, and the heat dissipation mechanism: a placement shaft rotatably mounted on the placement rack, a plurality of fan blades fixedly mounted on the placement shaft, and the fan blades are located on one side of the drive motor; two second pulleys respectively fixedly mounted on the placement shaft and the mounting shaft, and a second belt is mounted on the two second pulleys.
[0011] Preferably, the placement rack is provided with two avoidance openings, and the two avoidance openings are used for avoiding the first belt and the second belt.
[0012] Compared with the related art, the rotatable boiler soot blower provided by the present invention has the following beneficial effects:
[0013] Compared with the existing technology, the rotatable boiler soot blower provided by this solution:
[0014] Through the entire device, the boiler can be sootblown and the dust adhering to the surface of the sootblowing gun can be cleaned, thereby reducing the corrosion of the sootblowing gun caused by dust, extending the service life of the sootblowing gun and reducing the overall failure rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of a rotatable boiler soot blower provided by the utility model;
[0016] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0017] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of part A shown in FIG;
[0018] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of part B shown in FIG;
[0019] Figure 5 This is a partial three-dimensional structural diagram of the sootblower and cleaning blades in the present invention;
[0020] Figure 6 It is a three-dimensional structural schematic diagram of the cleaning rack in the utility model.
[0021] Figure numerals: 1. Mounting frame; 2. Hollow shaft; 3. Connecting pipe; 4. Sootblower; 5. Exhaust port; 6. Mounting block; 7. Cleaning frame; 701. Connecting ring; 702. Cleaning blades; 8. Driving motor; 9. Mounting shaft; 10. First circular gear; 11. Second circular gear; 12. First pulley; 13. First belt; 14. Servo motor; 15. Third circular gear; 16. Brush; 17. Placement shaft; 18. Fan blades; 19. Second pulley; 20. Second belt. DETAILED DESCRIPTION
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein in the specification of the application are for the purpose of describing specific embodiments only and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the description of the above-mentioned drawings, as well as any variations thereof, are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention.
[0023] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0024] The present invention provides a rotatable boiler soot blower. Figure 1-6 As shown, the rotatable boiler sootblower includes: a mounting frame 1; a hollow shaft 2 rotatably mounted on the mounting frame 1; a connecting pipe 3 fixedly mounted on the mounting frame 1, the connecting pipe 3 and the hollow shaft 2 being sealed and rotatably connected, the connecting pipe 3 being used to pass steam into the hollow shaft 2; a sootblowing gun 4 fixedly mounted on the hollow shaft 2, the sootblowing gun 4 being communicated with the hollow shaft 2, the sootblowing gun 4 being used to blow soot on the heating surface of the boiler, and a plurality of exhaust ports 5 being provided on the sootblowing gun 4; a cleaning mechanism mounted on the sootblowing gun 4, the cleaning mechanism being used to clean impurities adhered to the surface of the sootblowing gun 4; a rotating mechanism arranged on the mounting frame 1 and the hollow shaft 2, the rotating mechanism being used to drive the sootblowing gun 4 to rotate; a driving mechanism mounted on the sootblowing gun 4 and the cleaning mechanism, the driving mechanism being used to drive the cleaning mechanism to rotate to clean dust adhered to the surface of the sootblowing gun 4.
[0025] In this embodiment, when sootblowing the boiler, the entire device is first installed. During installation, the sootblowing lance 4 is installed in the corresponding installation position. When sootblowing the boiler, the connecting pipe 3 and the corresponding steam pipe are connected. Steam enters the hollow shaft 2 through the connecting pipe 3 and is then blown onto the heating surface of the boiler through the sootblowing lance 4. At the same time, the controller activates the rotating mechanism to drive the hollow shaft 2 to rotate, thereby driving the sootblowing lance 4 to rotate. The rotating sootblowing lance 4 evenly blows soot on the heating surface of the boiler, thereby improving the sootblowing effect on the heating surface of the boiler.
[0026] When the sootblowing gun 4 has been used for a certain period of time and the dust adhering to the surface of the sootblowing gun 4 needs to be cleaned, the driving mechanism is started by the controller to drive the cleaning mechanism to rotate, so that the dust adhering to the surface of the sootblowing gun 4 can be cleaned. When the sootblowing gun 4 is not in use, the exhaust port 5 can be blocked by the cleaning mechanism to reduce the dust from entering the exhaust port 5. Through the entire device, the boiler can be sootblown and the dust adhering to the surface of the sootblowing gun 4 can be cleaned, thereby reducing the corrosion of the sootblowing gun 4 by dust, extending the service life of the sootblowing gun 4 and reducing the overall failure rate.
[0027] In a further preferred embodiment of the present invention, the cleaning mechanism includes: a mounting block 6 rotatably mounted on the sootblowing gun 4; a cleaning rack 7 fixedly mounted on the mounting block 6, the cleaning rack 7 being located outside the sootblowing gun 4, the cleaning rack 7 being used to clean dust adhered to the surface of the sootblowing gun 4, and a plurality of brushes 16 being provided on the cleaning rack 7, the brushes 16 being in contact with the surface of the sootblowing gun 4.
[0028] In this embodiment, when the cleaning mechanism is used, the driving mechanism drives the mounting block 6 to rotate, thereby driving the cleaning frame 7 to rotate. Under the action of the brush 16, the dust adhering to the surface of the sootblowing gun 4 can be cleaned, thereby reducing the corrosion of the sootblowing gun 4 caused by dust, extending the service life of the sootblowing gun 4, and reducing the overall failure rate.
[0029] In a further preferred embodiment of the present utility model, the rotating mechanism includes: a driving motor 8 arranged on the mounting frame 1, a placing frame fixedly mounted on the mounting frame 1, and the placing frame and the driving motor 8 are fixedly connected; a mounting shaft 9 rotatably mounted on the mounting frame 1, and a first circular gear 10 is fixedly sleeved on the mounting shaft 9; a second circular gear 11 fixedly sleeved on the hollow shaft 2, and the second circular gear 11 is meshed with the first circular gear 10; two first pulleys 12 fixedly sleeved on the mounting shaft 9 and the output shaft of the driving motor 8, respectively, and a first belt 13 is sleeved on the two first pulleys 12.
[0030] In this embodiment, when the driving mechanism is used, the driving motor 8 is started by the controller, and under the action of the first pulley 12 and the first belt 13, the mounting shaft 9 is driven to rotate, and under the action of the second circular gear 11 and the first circular gear 10, the hollow shaft 2 is driven to rotate, and then the soot blowing gun 4 is driven to rotate to perform uniform soot blowing treatment on the boiler heating surface.
[0031] In a further preferred embodiment of the present invention, the driving mechanism includes: a servo motor 14 fixedly mounted on the sootblowing gun 4; two third circular gears 15 fixedly mounted on the output shaft of the servo motor 14 and the mounting block 6, respectively, and the two third circular gears 15 are meshed with each other.
[0032] In this embodiment, when the driving mechanism is used, the servo motor 14 is started by the controller, and the interaction of the two third circular gears 15 can drive the cleaning frame 7 on the mounting block 6 to rotate. Under the action of the brush 16, the dust adhering to the surface of the soot blowing gun 4 can be cleaned, thereby reducing the corrosion of the soot blowing gun 4 caused by dust, extending the service life of the soot blowing gun 4, and reducing the overall failure rate.
[0033] In a further preferred embodiment of the present invention, multiple exhaust ports 5 are symmetrically opened on the sootblowing gun 4, and the cleaning frame 7 includes a connecting ring 701 and two cleaning blades 702, and the two cleaning blades 702 are symmetrically fixedly mounted on the connecting ring 701, and the two cleaning blades 702 respectively correspond to the multiple exhaust ports 5, and the connecting ring 701 is fixedly connected to the mounting block 6.
[0034] In this embodiment, a seal is first formed between the connecting ring 701 and the sootblowing gun 4. When the sootblowing gun 4 is installed, the connecting ring 701 is sealed and rotated with the corresponding installation position, and the cleaning blades 702 and the exhaust port 5 are both located in the positions that need to be cleaned, so there will be no air leakage. The two cleaning blades 702 correspond to the two rows of exhaust ports 5 respectively. When the surface of the sootblowing gun 4 is cleaned, the two rotating cleaning blades 702 drive the brush 16 to rotate to clean the dust on the surface of the sootblowing gun 4. When the sootblowing gun 4 is not in use, the two cleaning blades 702 are adjusted to the outside of the two rows of exhaust ports 5 by the driving mechanism, so that the two rows of exhaust ports 5 can be blocked to reduce the dust from entering the exhaust ports 5. When sootblowing is required, the two cleaning blades 702 and the two exhaust ports 5 are staggered to avoid blocking the exhaust ports 5.
[0035] In a further preferred embodiment of the present invention, a heat dissipation mechanism for dissipating heat from the drive motor 8 is provided on the placement rack, and the heat dissipation mechanism: a placement shaft 17 rotatably mounted on the placement rack, a plurality of fan blades 18 fixedly mounted on the placement shaft 17, and the fan blades 18 are located on one side of the drive motor 8; two second pulleys 19 respectively fixedly mounted on the placement shaft 17 and the mounting shaft 9, and a second belt 20 is mounted on the two second pulleys 19.
[0036] In this embodiment, when the mounting shaft 9 rotates, under the action of the second pulley 19 and the second belt 20, the fan blades 18 on the placement shaft 17 can be driven to rotate. The rotating fan blades 18 can increase the circulation of air around the drive motor 8, thereby dissipating the heat of the drive motor 8.
[0037] In a further preferred embodiment of the present invention, two avoidance openings are provided on the placement rack, and the two avoidance openings are used to avoid the first belt 13 and the second belt 20.
[0038] In this embodiment, the avoidance opening is used to allow the first belt 13 and the second belt 20 to avoid each other.
[0039] In summary, compared with related technologies, the entire device can be used to perform soot blowing on the boiler, and the dust adhering to the surface of the soot blowing gun 4 can be cleaned, thereby reducing the corrosion of the soot blowing gun 4 caused by dust, extending the service life of the soot blowing gun 4, and reducing the overall failure rate.
[0040] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0041] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.
Claims
1. A rotatable boiler sootblower, characterized in that: include: Mounting rack; Rotating a hollow shaft mounted on the mounting frame; A connecting pipe fixedly mounted on the mounting frame, the connecting pipe being rotatably connected to the hollow shaft in a sealed manner, and the connecting pipe being used to pass steam into the hollow shaft; A sootblowing gun fixedly mounted on the hollow shaft, the sootblowing gun being in communication with the hollow shaft, the sootblowing gun being used to perform sootblowing treatment on the heating surface of the boiler, and the sootblowing gun being provided with a plurality of exhaust ports; A cleaning mechanism mounted on the sootblowing gun, the cleaning mechanism being used to clean impurities adhering to the surface of the sootblowing gun; A rotating mechanism provided on the mounting frame and the hollow shaft, the rotating mechanism being used to drive the sootblowing gun to rotate; A driving mechanism is assembled on the sootblowing gun and the cleaning mechanism, and is used to drive the cleaning mechanism to rotate to clean dust adhered to the surface of the sootblowing gun.
2. The rotatable boiler sootblower according to claim 1, characterized in that The cleaning mechanism comprises: Rotating a mounting block mounted on the sootblowing gun; A cleaning rack is fixedly mounted on the mounting block, the cleaning rack is located outside the sootblowing gun, and is used to clean dust adhered to the surface of the sootblowing gun. The cleaning rack is provided with a plurality of brushes, and the brushes are in contact with the surface of the sootblowing gun.
3. The rotatable boiler sootblower according to claim 1, wherein: The rotating mechanism comprises: A driving motor is arranged on the mounting frame, a placing frame is fixedly mounted on the mounting frame, and the placing frame is fixedly connected to the driving motor; Rotating a mounting shaft mounted on the mounting frame, wherein a first circular gear is fixedly sleeved on the mounting shaft; a second circular gear fixedly sleeved on the hollow shaft, the second circular gear meshing with the first circular gear; Two first pulleys are fixedly sleeved on the installation shaft and the output shaft of the driving motor respectively, and a first belt is sleeved on the two first pulleys.
4. The rotatable boiler sootblower according to claim 2, wherein: The driving mechanism comprises: A servo motor fixedly mounted on the sootblowing gun; Two third circular gears are fixedly sleeved on the output shaft of the servo motor and the mounting block respectively, and the two third circular gears are meshed with each other.
5. The rotatable boiler sootblower according to claim 2, characterized in that The plurality of exhaust ports are symmetrically opened on the sootblowing gun, and the cleaning frame includes a connecting ring and two cleaning blades. The two cleaning blades are symmetrically fixedly mounted on the connecting ring. The two cleaning blades respectively correspond to the plurality of exhaust ports, and the connecting ring is fixedly connected to the mounting block.
6. The rotatable boiler sootblower according to claim 3, characterized in that The placement rack is provided with a heat dissipation mechanism for dissipating heat from the drive motor, wherein: A placement shaft rotatably mounted on the placement rack, wherein a plurality of fan blades are fixedly mounted on the placement shaft, and the fan blades are located on one side of the drive motor; Two second belt pulleys are respectively fixedly sleeved on the placement shaft and the installation shaft, and a second belt is sleeved on the two second belt pulleys.
7. The rotatable boiler sootblower according to claim 6, characterized in that The placement rack is provided with two avoidance openings, and the two avoidance openings are used for avoiding the first belt and the second belt.