Vacuum drying oven with high-temperature explosion-proof effect
By adopting a three-layer structure drying box shell and multiple sets of isometric heating pipeline design, the problem of insufficient insulation performance and explosion-proof capabilities of vacuum drying box in high-temperature environments is solved, and efficient and safe heat distribution and drying effect are achieved.
Patent Information
- Application Number
- CN202422275474.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing vacuum drying box has poor thermal insulation performance and insufficient explosion-proof capabilities in high-temperature environments, resulting in increased energy consumption and safety hazards, and uneven temperature distribution affects the drying effect.
The drying box shell adopts a three-layer structure, the inner layer is stainless steel, the outer layer is high-temperature resistant alloy, and the middle is filled with high-efficiency heat insulation material, combined with multiple sets of equidistant distribution of heating pipes and explosion-proof boards, equipped with vacuum components and intelligent control systems.
It improves heat insulation performance and explosion-proof safety, reduces energy consumption, and achieves uniform heat distribution and consistency of drying effect.
Smart Images
Figure CN223283349U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum drying ovens, in particular to a vacuum drying oven with high-temperature explosion-proof effect. Background Art
[0002] Vacuum drying oven technology, as a device widely used in laboratories and industrial production, is mainly used to quickly and effectively dry materials in a high temperature, low oxygen environment.
[0003] Common vacuum drying ovens mostly adopt a single-layer or double-layer shell design, with stainless steel as the main material. Although they can meet basic drying needs, they often have problems such as insufficient thermal insulation and explosion-proof performance when facing high-temperature working environments, resulting in increased energy consumption and increased safety hazards. In addition, traditional vacuum drying ovens often lack refined design in the layout of the vacuuming and heating systems, resulting in uneven temperature distribution and affecting the drying effect. Therefore, a high-temperature explosion-proof vacuum drying oven is proposed to solve the above-mentioned problems. Utility Model Content
[0004] (1) Technical problems solved
[0005] In response to the shortcomings of the existing technology, the utility model provides a high-temperature explosion-proof vacuum drying oven with the advantages of efficient heat insulation, intelligent control, explosion-proof safety, etc., which solves the problems of poor heat insulation performance and insufficient explosion-proof ability of traditional drying ovens in high-temperature environments.
[0006] (2) Technical solution
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] A high-temperature explosion-proof vacuum drying oven comprises a drying oven shell, a heating element, a vacuum element, and a control console, wherein the heating element is fixedly mounted on the rear side of the inner wall of the drying oven shell, the vacuum element is mounted on the top of the drying oven shell, and the control console is mounted on one side of the outer side of the drying oven shell;
[0009] The drying box shell is composed of three layers of materials, wherein the inner layer is stainless steel and the outer layer is high-temperature resistant alloy, and the space between the stainless steel and the high-temperature resistant alloy is filled with high-efficiency heat-insulating material.
[0010] As a preferred technical solution of the present invention, a ventilation duct is installed near the bottom of the drying box shell away from the console, and an electric valve is installed in the ventilation duct.
[0011] As an optimal technical solution of the present invention, the vacuum element is fixed with inverted bolts to the middle of the top surface of the drying box shell, one end of the exhaust pipe is fixedly installed at the output end of the vacuum element, and the other end of the exhaust pipe passes through the top plate of the drying box shell and is welded with an air collecting hood.
[0012] As an optimal technical solution of the present invention, multiple groups of heating pipes are installed on the front side of the heating element, and the multiple groups of heating pipes are evenly distributed in the vertical direction, and a mounting plate is fixed to the outside of the heating pipes with bolts.
[0013] As a preferred technical solution of the present invention, both sides of the mounting plate are fixed to the inner wall of the drying box shell by bolts, and an explosion-proof plate is also adhered to the inner wall of the drying box shell.
[0014] As an optimal technical solution of the present invention, two sets of temperature sensors are installed on the rear of the inner wall of the drying box shell and on both sides of the heating element. The console is welded to the side of the drying box shell and has two sets of control modules inside.
[0015] As an optimal technical solution of the present invention, the drying box shell is hingedly connected to a sealing plate on the side close to the console, a sealing ring is installed on the sealing plate facing the drying box shell, and a lock body and a handle are installed at the connection between the sealing plate and the drying box shell on the side away from the hinge.
[0016] (3) Beneficial effects
[0017] Compared with the prior art, the present invention provides a high-temperature explosion-proof vacuum drying oven with the following beneficial effects:
[0018] This high-temperature explosion-proof vacuum drying oven adopts a three-layer structure through the drying oven shell. The inner layer of stainless steel ensures corrosion resistance, the outer layer of high-temperature resistant alloy enhances the overall high-temperature resistance, and the high-efficiency thermal insulation material filled in the middle effectively reduces heat transfer and improves energy utilization efficiency. In addition, the heating elements are combined with multiple groups of equidistantly distributed heating pipes to achieve heating uniformity and ensure the consistency of the drying effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the utility model;
[0021] Figure 3 This is a schematic structural diagram of the utility model.
[0022] In the figure: 1. Drying box shell; 2. Heating element; 3. Vacuum element; 4. Ventilation duct; 5. Gas collection hood; 6. Heating duct; 7. Mounting plate; 8. Explosion-proof plate; 9. Temperature sensor; 10. Control console; 11. Sealing plate; 12. Lock body and handle. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0026] See also Figure 1-3 A high-temperature explosion-proof vacuum drying oven includes a drying oven shell 1, a heating element 2, a vacuum element 3, and a control console 10. The heating element 2 is fixedly mounted on the rear side of the inner wall of the drying oven shell 1, the vacuum element 3 is mounted on the top of the drying oven shell 1, and the control console 10 is mounted on the outer side of the drying oven shell 1.
[0027] The drying box shell 1 is composed of three layers of materials, wherein the inner layer is stainless steel 101 and the outer layer is high temperature resistant alloy 102 . High efficiency heat insulation material 103 is filled between the stainless steel 101 and the high temperature resistant alloy 102 .
[0028] It should be noted that the high-efficiency thermal insulation material 103 may be an aerogel or a vacuum layer.
[0029] In this embodiment, a ventilation duct 4 is installed near the bottom of the drying box housing 1 on a side away from the console 10 , and an electric valve is installed in the ventilation duct 4 .
[0030] It should be noted that the design of the ventilation duct 4 allows gas, such as inert gas such as nitrogen, to be introduced into the drying box under certain circumstances to protect the internal items from oxidation or perform other gas treatments. The installation of the electric valve enables the ventilation process to be precisely controlled, thereby improving the flexibility and safety of the operation.
[0031] In this embodiment, the vacuum element 3 is fixed to the middle of the top surface of the drying box shell 1 with inverted bolts, and one end of the exhaust pipe is fixedly installed at the output end of the vacuum element 3. The other end of the exhaust pipe passes through the top plate of the drying box shell 1 and is welded to the gas collecting hood 5.
[0032] It should be noted that the inverted installation of the vacuum element 3 helps to more effectively extract the gas in the drying box to form a low-oxygen or vacuum environment. The design of the gas collecting hood 5 increases the suction area, improves the vacuuming efficiency, and ensures the rapid stabilization of the environment in the drying box.
[0033] In this embodiment, a plurality of heating pipes 6 are installed on the front side of the heating element 2 . The plurality of heating pipes 6 are evenly distributed in the vertical direction, and a mounting plate 7 is fixed to the outside of the heating pipes 6 by bolts.
[0034] It should be noted that the equidistant distribution of multiple groups of heating pipes 6 ensures uniform distribution of heat in the drying box, avoiding local overheating or uneven temperature problems. The mounting plate 7 not only provides a stable support for the heating pipes 6, but also facilitates the installation and maintenance of the heating system.
[0035] In this embodiment, both sides of the mounting plate 7 are fixed to the inner wall of the drying box housing 1 by bolts, and an explosion-proof plate 8 is also adhered to the inner wall of the drying box housing 1 .
[0036] It should be noted that the addition of the explosion-proof plate 8 further improves the safety of the drying box and can prevent explosion accidents caused by excessive internal pressure in extreme cases.
[0037] In this embodiment, two sets of temperature sensors 9 are installed on the rear of the inner wall of the drying box shell 1 and on both sides of the heating element 2. The control console 10 is welded to the side of the drying box shell 1 and has two sets of control modules arranged inside it.
[0038] It should be noted that the two groups of control modules in the console 10 are used to control gas and temperature respectively.
[0039] In this embodiment, a sealing plate 11 is hingedly connected to the drying box shell 1 on the side close to the console 10, and a sealing ring is installed on the side of the sealing plate 11 facing the drying box shell 1. A lock body and a handle 12 are installed at the connection between the sealing plate 11 and the drying box shell 1 away from the hinge.
[0040] It should be noted that the design of the sealing plate 11 allows the user to easily open and close the drying box, making it easier to put items in and out. The use of the sealing ring ensures good sealing between the sealing plate 11 and the drying box housing 1, preventing gas leakage.
[0041] Beneficial effects:
[0042] The drying box shell 1 adopts a three-layer structure. The inner layer of stainless steel 101 ensures corrosion resistance, the outer layer of high-temperature resistant alloy 102 enhances the overall high-temperature resistance, and the high-efficiency thermal insulation material 103 filled in the middle effectively reduces heat transfer and improves energy utilization efficiency. In addition, the heating element 2 is combined with multiple groups of equidistantly distributed heating pipes 6 to achieve heating uniformity and ensure the consistency of the drying effect.
[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-temperature explosion-proof vacuum drying oven, comprising a drying oven shell (1), a heating element (2), a vacuum element (3) and a control console (10), wherein the heating element (2) is fixedly mounted on the rear side of the inner wall of the drying oven shell (1), the vacuum element (3) is mounted on the top of the drying oven shell (1), and the control console (10) is mounted on the outer side of the drying oven shell (1); Its characteristics are: The drying box shell (1) is composed of three layers of material, wherein the inner layer is stainless steel (101) and the outer layer is high-temperature resistant alloy (102), and high-efficiency heat-insulating material (103) is filled between the stainless steel (101) and the high-temperature resistant alloy (102).
2. A high-temperature explosion-proof vacuum drying oven according to claim 1, characterized in that: A ventilation duct (4) is installed near the bottom of the drying box housing (1) on a side away from the console (10), and an electric valve is installed in the ventilation duct (4).
3. The high-temperature explosion-proof vacuum drying oven according to claim 1, characterized in that: The vacuum pumping element (3) is fixed to the middle of the top surface of the drying box shell (1) with an inverted bolt, and one end of an exhaust pipe is fixedly mounted on the output end of the vacuum pumping element (3), and the other end of the exhaust pipe passes through the top plate of the drying box shell (1) and is welded to an air collecting hood (5).
4. The high-temperature explosion-proof vacuum drying oven according to claim 1, characterized in that: A plurality of groups of heating pipes (6) are installed on the front side of the heating element (2), the plurality of groups of heating pipes (6) are distributed at equal intervals in the vertical direction, and a mounting plate (7) is fixed to the outside of the heating pipes (6) with bolts.
5. A high-temperature explosion-proof vacuum drying oven according to claim 4, characterized in that: Both sides of the mounting plate (7) are fixed to the inner wall of the drying box housing (1) by bolts, and an explosion-proof plate (8) is also adhered to the inner wall of the drying box housing (1).
6. The high-temperature explosion-proof vacuum drying oven according to claim 1, characterized in that: Two sets of temperature sensors (9) are installed on the rear inner wall of the drying box shell (1) and on both sides of the heating element (2). The control console (10) is welded to the side of the drying box shell (1) and has two sets of control modules arranged therein.
7. The high-temperature explosion-proof vacuum drying oven according to claim 1, characterized in that: A sealing plate (11) is hingedly connected to a side of the drying box housing (1) close to the console (10); a sealing ring is installed on the side of the sealing plate (11) facing the drying box housing (1); a lock body and a handle (12) are installed at the connection between the sealing plate (11) and the drying box housing (1) away from the hinge.