Rail train glass fiber reinforced plastic part mounting stud hole in-situ inspection tool
By designing the stud hole aligned tool for installing fiberglass parts in the rail train, the workpiece is automatically aligned by centering and inspection mechanisms, the problems of low manual inspection efficiency and large errors are solved, and efficient and accurate stud hole aligned inspection is achieved.
Patent Information
- Application Number
- CN202422715121.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In the prior art, when manually using calipers to inspect the stud holes of fiberglass parts of rail trains, the efficiency is inefficient and the error is large, resulting in serious deviations in the coaxiality of the stud and the stud holes, affecting the assembly accuracy.
Design a track train fiberglass piece installation stud hole homogeneous inspection tool set up by stud holes, including a centering mechanism and inspection mechanism, drive the slide plate and clamps through the cylinder and the motor, automatically align the workpiece and inspection plate to ensure coaxial positioning and reduce position deviation.
The isometric accuracy of studs and stud holes is improved, position deviation is reduced, centering problems during assembly is solved, and efficient inspection without manual operation is achieved.
Smart Images

Figure CN223283581U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an inspection tool, in particular to a co-location inspection tool for mounting stud holes of glass fiber reinforced plastic parts of a railway train, and belongs to the technical field of co-location inspection of mounting stud holes. Background Art
[0002] With the continuous development and progress of science and technology, new materials are constantly emerging, and many new materials are widely used in rail transit vehicles. Among them, fiberglass materials are used more and more widely in current rail transit vehicles. For example, the driver's cab hood, passenger compartment seats, side wall panels, air conditioning ducts and other structures are all made of fiberglass materials. These were originally assembled by various fiberglass parts through stud holes, so the assembly accuracy of the stud holes is very important.
[0003] When performing coaxial inspection on the installation stud holes of fiberglass reinforced plastic parts of railway trains, manual measurement and inspection are usually carried out using a vernier caliper. This method is not only slow and inefficient, but also has uncertainty, which can easily lead to serious coaxial deviation between the stud and the stud hole, which is not conducive to the subsequent assembly of the fiberglass reinforced plastic parts. Summary of the Invention
[0004] The purpose of the present utility model is to provide a co-axial inspection tool for the installation of stud holes in fiberglass reinforced plastic parts of railway trains in order to solve the above-mentioned problems, so as to solve the problem in the prior art that when manually inspecting the position of the stud holes with a caliper, the efficiency is not only low but also the error is large, resulting in serious coaxial deviation between the stud and the stud hole.
[0005] The utility model is realized through the following technical solutions: a tool for inspecting the same position of stud holes for installing glass fiber reinforced plastic parts of railway trains.
[0006] The operating table comprises an operating table, the upper surface of which is fixedly connected to a support frame, a centering mechanism for centering is provided between the operating table and the support frame, two symmetrical inspection mechanisms are provided on the upper surface of the operating table, a workpiece is provided between the two inspection mechanisms, and an inspection plate is provided on the upper surface of the operating table;
[0007] The centering mechanism includes a disc and a cylinder, the interior of the disc is provided with four circumferentially arranged slide grooves, the interiors of the four slide grooves are respectively slidably connected with a group of slide plates 1 and a group of slide plates 2, one end of the cylinder is fixedly connected to the upper surface of slide plate 1 through a bracket, the other end of the cylinder is fixedly connected to the upper surface of another slide plate 1 through a bracket, the center of the upper surface of the disc is fixedly connected with a fixed column, the outer surface of the fixed column is rotatably connected with a turntable, the turntable and the two slide plates 1 are hinged with a rotating rod 1, the turntable and the two slide plates 2 are hinged with a rotating rod 2, and the bottom surfaces of each of the slide plates 1 and 2 are fixedly connected with a splint;
[0008] The inspection mechanism includes a motor and a fixed plate. The motor's output end is fixedly connected to a screw, the outer surface of which is threadedly connected to a movable plate. The movable plate's end closest to the clamping plate is fixedly connected to a telescopic rod, and the end of the telescopic rod away from the movable plate is provided with a clamping member. This facilitates the fixation of the workpiece during inspection and prevents inaccurate inspection results caused by workpiece shaking.
[0009] The interior of the operating table is provided with four circumferentially arranged grooves, and the bottom end of each clamping plate is slidably connected to each groove.
[0010] The bottom surface of the disc is fixedly connected to the upper surface of the support frame.
[0011] Preferably, two auxiliary rods are fixedly connected between the fixed plate and the operating table, the outer surfaces of the auxiliary rods are slidably connected to the movable plate, and the bottom end of the screw rod is rotatably connected to the operating table.
[0012] Preferably, the clamping member includes a slider and a screw, the outer surface of the slider is slidingly connected to the splint fixedly connected to the slide plate through a convex strip, the outer surface of the screw is threadedly connected to the slider, the bottom end of the screw is rotatably connected to a clamping block, and the top end of the screw is fixedly connected to a twisting block.
[0013] Preferably, the outer surface of the slider is fixedly connected to a guide rod, the outer surface of the guide rod is slidably connected to the clamping block, and the outer surface of the slider is fixedly connected to a telescopic support plate. The setting of the guide rod can limit the clamping block.
[0014] The inspection plate is internally provided with multiple stud holes of varying diameters, with varying spacing between them. Each stud hole can be flexibly mounted with a corresponding movable post. The movable post is tapered, enabling inspection of stud holes of varying diameters, providing a wide range of applicability.
[0015] The utility model provides a tool for inspecting the same position of stud holes for installing fiberglass reinforced plastic parts of railway trains, which has the following beneficial effects:
[0016] The tooling for the co-location inspection of stud holes for installation of fiberglass parts of rail trains can keep the workpiece and the inspection plate on the same axis through the provided centering mechanism, thereby improving the co-location accuracy of the studs and the stud holes, reducing the positional deviation between the studs and the stud holes, and solving the centering problem of parts during assembly. In conjunction with the provided inspection mechanism, the co-location inspection of the stud holes can be achieved without manual operation, thereby improving the inspection work efficiency.
[0017] The fixture for the same-position inspection of stud holes for installation of fiberglass reinforced plastic parts of rail trains can facilitate the fixation of workpieces during inspection by means of the provided clamping parts, thereby avoiding inaccurate inspection results caused by shaking of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural diagram of the front view of the utility model;
[0019] Figure 2 This is an exploded view of the centering mechanism of the utility model;
[0020] Figure 3 This is an exploded view of the inspection mechanism of the utility model;
[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamping member of the utility model.
[0022] Description of Reference Numerals
[0023] 1. Operating table; 2. Support frame; 3. Groove;
[0024] 4. Centering mechanism; 401. Disc; 402. Cylinder; 403. Slide; 404. Slide 1; 405. Slide 2; 406. Fixed column; 407. Turntable; 408. Turning rod 1; 409. Turning rod 2; 410. Clamp;
[0025] 5. Inspection mechanism; 501. Motor; 502. Fixed plate; 503. Screw; 504. Moving plate; 505. Telescopic rod;
[0026] 506, clamping member; 5061, slider; 5062, screw; 5063, clamping block; 5064, screw block; 5065, guide rod; 5066, telescopic support plate;
[0027] 507, auxiliary rod;
[0028] 6. Workpiece;
[0029] 7. Inspection plate; 701. Movable column. DETAILED DESCRIPTION
[0030] The embodiment of the utility model provides a tool for inspecting the same position of stud holes for installing fiberglass reinforced plastic parts of railway trains.
[0031] See also Figure 1 and Figure 2 , comprising an operating table 1, a support frame 2 is fixedly connected to the upper surface of the operating table 1, a centering mechanism 4 for centering is provided between the operating table 1 and the support frame 2, two symmetrical inspection mechanisms 5 are provided on the upper surface of the operating table 1, and a workpiece 6 is provided between the two inspection mechanisms 5;
[0032] The centering mechanism 4 includes a disc 401 and a cylinder 402. The disc 401 is provided with four circumferentially arranged sliding grooves 403 inside. A group of slides 1 404 and a group of slides 2 405 are slidably connected inside the four sliding grooves 403. One end of the cylinder 402 is fixedly connected to the upper surface of slide 1 404 through a bracket, and the other end of the cylinder 402 is fixedly connected to the upper surface of another slide 1 404 through a bracket. A fixed column 406 is fixedly connected to the center of the upper surface of the disc 401. The outer surface of the fixed column 406 is rotatably connected to a turntable 407. A rotating rod 1 408 is hinged between the turntable 407 and the two slides 1 404. When the cylinder 402 is started, the telescopic end of the cylinder 402 can drive the slide 1 404 fixedly connected to the telescopic end through the bracket to slide along the sliding groove 403. When the slide 1 404 slides outward along the sliding groove 403, it can drive the rotating rod 1 408 between the slide 1 404 and the turntable 407. 8 expands outward, and this rotating rod 1 408 can drive the turntable 407 to rotate clockwise when it expands outward, so that the turntable 407 can drive another rotating rod 1 408 to expand outward, and at the same time drive another slide 1 404 to slide outward, and a rotating rod 2 409 is hinged between the turntable 407 and the two slides 2 405, and the bottom surface of each slide 1 404 and slide 2 405 is fixedly connected with a clamping plate 410; since the two rotating rods 1 408 and the two rotating rods 2 409 are consistent in shape and length, when the two slides 1 404 move closer to or away from each other, they can simultaneously drive the two slides 2 405 to move closer to or away from each other, and then the four clamping plates 410 can push the workpiece 6 and the inspection plate 7 to the center and clamp them, so that the workpiece 6 and the inspection plate 7 remain on the same axis, which can improve the co-positioning accuracy of the stud and the stud hole, reduce the position deviation between the stud and the stud hole, and solve the centering problem of parts during assembly.
[0033] Four circumferentially arranged grooves 3 are formed inside the operating table 1 , and the bottom end of each clamping plate 410 is slidably connected to each groove 3 .
[0034] The bottom surface of the disc 401 is fixedly connected to the upper surface of the support frame 2 .
[0035] Please refer to Figure 3 and Figure 4 The inspection mechanism 5 includes a motor 501 and a fixed plate 502. The output end of the motor 501 is fixedly connected to a screw rod 503. The outer surface of the screw rod 503 is threadedly connected to a movable plate 504. The end of the movable plate 504 close to the clamping plate 410 is fixedly connected to a telescopic rod 505. The end of the telescopic rod 505 away from the movable plate 504 is provided with a clamping member 506.
[0036] Two auxiliary rods 507 are fixedly connected between the fixed plate 502 and the operating table 1. The outer surfaces of the auxiliary rods 507 are slidably connected to the movable plate 504, and the bottom end of the screw rod 503 is rotatably connected to the operating table 1. Activating the motor 501 in the inspection mechanism 5 causes the movable plate 504 to move downward along the auxiliary rods 507 and the screw rod 503, thereby enabling the telescopic rod 505 to move the clamping member 506 downward, and thus the workpiece 6 to move downward along this axis. This allows for the simultaneous inspection of stud holes without manual operation, improving inspection efficiency.
[0037] Please refer to Figure 4 The clamping member 506 includes a slider 5061 and a screw 5062. The outer surface of the slider 5061 is slidably connected to the splint 410 fixedly connected to the slide plate 2 405 through a convex strip. The outer surface of the screw 5062 is threadedly connected to the slider 5061. The bottom end of the screw 5062 is rotatably connected to the clamping block 5063, and the top end of the screw 5062 is fixedly connected to the twisting block 5064.
[0038] The outer surface of the slider 5061 is fixedly connected to a guide rod 5065, and the outer surface of the guide rod 5065 is slidably connected to the clamping block 5063. The outer surface of the slider 5061 is fixedly connected to the telescopic support plate 5066. Twisting the screw block 5064 can move the clamping block 5063 downward along the guide rod 5065, so that the clamping block 5063 and the telescopic support plate 5066 can clamp the workpiece 6.
[0039] Please refer to Figure 1 An inspection plate 7 is provided on the upper surface of the operating table 1. A plurality of stud holes of different diameters are provided inside the inspection plate 7. The spacing between the stud holes is not equal. Each stud hole can be movably installed with a movable column 701 adapted thereto.
[0040] When the utility model is in use, the workpiece 6 and the inspection plate 7 are placed between the four clamping plates 410, wherein the workpiece 6 is placed on the two telescopic support plates 5066, and the cylinder 402 is started, so that the telescopic end of the cylinder 402 can drive the slide 1 404 fixedly connected to the telescopic end through the bracket to slide along the slide groove 403. When the slide 1 404 slides outward along the slide groove 403, it can drive the rotating rod 1 408 between the slide 1 404 and the turntable 407 to expand outward. When the rotating rod 1 408 expands outward, it can drive the turntable 407 to rotate clockwise, so that the turntable 407 can drive another turntable Rod 1 408 expands outward and can drive another slide plate 1 404 to slide outward at the same time. Since the two rotating rods 1 408 and the two rotating rods 2 409 have the same shape and length, when the two slide plates 1 404 move closer to or away from each other, they can simultaneously drive the two slide plates 2 405 to move closer to or away from each other, thereby enabling the four clamping plates 410 to push the workpiece 6 and the inspection plate 7 to the center and clamp them, so that the workpiece 6 and the inspection plate 7 remain on the same axis, which can improve the co-positioning accuracy of the stud and the stud hole, reduce the position deviation between the stud and the stud hole, and solve the centering problem of parts during assembly.
[0041] Then, by twisting the screw block 5064, the clamping block 5063 can be moved downward along the guide rod 5065, so that the clamping block 5063 and the telescopic support plate 5066 can clamp the workpiece 6. Subsequently, the motors 501 in the two inspection mechanisms 5 are started at the same time, so that the movable plate 504 can be moved downward along the auxiliary rod 507 on the screw rod 503, so that the telescopic rod 505 can drive the clamping piece 506 to move downward, and then the workpiece 6 can be moved downward along this axis. The stud hole can be inspected in situ without manual operation, thereby improving the inspection work efficiency.
[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A tool for inspecting stud holes in a railway train glass fiber reinforced plastic component, comprising an operating table (1), characterized in that: The upper surface of the operating table (1) is fixedly connected to a support frame (2), a centering mechanism (4) for centering is provided between the operating table (1) and the support frame (2), two symmetrical inspection mechanisms (5) are provided on the upper surface of the operating table (1), a workpiece (6) is provided between the two inspection mechanisms (5), and an inspection plate (7) is provided on the upper surface of the operating table (1); The centering mechanism (4) includes a disc (401) and a cylinder (402). Four circumferentially arranged sliding grooves (403) are provided inside the disc (401). A group of slide plates (404) and a group of slide plates (405) are slidably connected inside the four sliding grooves (403). One end of the cylinder (402) is fixedly connected to the upper surface of the slide plate (404) through a bracket, and the other end of the cylinder (402) is fixedly connected to the upper surface of the other slide plate (404) through a bracket. The center of the upper surface of the circular disc (401) is fixedly connected to a fixed column (406), the outer surface of the fixed column (406) is rotatably connected to a turntable (407), a turnbar (408) is hinged between the turntable (407) and the two first slides (404), a turnbar (409) is hinged between the turntable (407) and the two second slides (405), and a clamping plate (410) is fixedly connected to the bottom surface of each of the first slide (404) and the second slide (405); The inspection mechanism (5) comprises a motor (501) and a fixed plate (502), wherein the output end of the motor (501) is fixedly connected to a screw rod (503), the outer surface of the screw rod (503) is threadedly connected to a movable plate (504), an end of the movable plate (504) close to the clamping plate (410) is fixedly connected to a telescopic rod (505), and an end of the telescopic rod (505) away from the movable plate (504) is provided with a clamping member (506).
2. The tool for checking the same position of stud holes for installing fiberglass reinforced plastic parts of railway trains according to claim 1, characterized in that: Four circumferentially arranged grooves (3) are provided inside the operating table (1), and the bottom end of each clamping plate (410) is slidably connected to each groove (3).
3. The tool for checking the same position of stud holes for installing fiberglass reinforced plastic parts of railway trains according to claim 1, characterized in that: The bottom surface of the disc (401) is fixedly connected to the upper surface of the support frame (2).
4. The tool for checking the same position of stud holes for installing fiberglass reinforced plastic parts of railway trains according to claim 1, characterized in that: Two auxiliary rods (507) are fixedly connected between the fixed plate (502) and the operating table (1), the outer surfaces of the auxiliary rods (507) are slidably connected to the movable plate (504), and the bottom end of the screw rod (503) is rotatably connected to the operating table (1).
5. The tool for checking the same position of stud holes for installing fiberglass reinforced plastic parts of railway trains according to claim 1, characterized in that: The clamping member (506) includes a slider (5061) and a screw (5062). The outer surface of the slider (5061) is slidably connected to a clamping plate (410) fixedly connected to the second slide plate (405) via a convex strip. The outer surface of the screw (5062) is threadedly connected to the slider (5061). The bottom end of the screw (5062) is rotatably connected to a clamping block (5063), and the top end of the screw (5062) is fixedly connected to a twisting block (5064).
6. The tool for checking the same position of stud holes for installing fiberglass reinforced plastic parts of railway trains according to claim 5, characterized in that: The outer surface of the slider (5061) is fixedly connected to a guide rod (5065), the outer surface of the guide rod (5065) is slidably connected to the clamping block (5063), and the outer surface of the slider (5061) is fixedly connected to a telescopic support plate (5066).
7. The tool for checking the same position of stud holes for installing fiberglass reinforced plastic parts of railway trains according to claim 1, characterized in that: The inspection plate (7) is provided with a plurality of stud holes of different diameters inside, and the spacing between the stud holes is unequal, and each stud hole can be movably mounted with a movable column (701) adapted thereto.