Axial flow pump motor installation and balance integrated verification device

By designing a calibration equipment including rack and rack and belt transmission, the problem of inconvenience of existing equipment for motors of axial flow pumps of different lengths is solved, stable clamping and accurate inspection of motors of different sizes is achieved, and calibration efficiency and accuracy are improved.

CN223283816UActive Publication Date: 2025-08-29TIANJIN HUABANG TECH DEV CO LTD
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Patent Information

Application Number
CN202422733105.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-08-29
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing axial flow pump motor installation integrated balancing calibration equipment cannot effectively adapt to axial flow pump motors of different lengths, resulting in inefficient calibration efficiency, which may cause damage to the motor or inaccurate inspection results.

Method used

A verification device including motor one and motor two is designed, and the centering movement of the support plate is achieved through gear and rack structure, combined with belt transmission and vibration sensors to measure the motor vibration, and the belt length is adjusted using sliding components and spring structures to ensure stable clamping and inspection of motors of different sizes.

Benefits of technology

It realizes stable clamping and accurate inspection of axial flow pump motors of different sizes, improves the applicability and efficiency of the calibration equipment, and prevents inaccurate inspection results caused by belt loosening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of motor detection, and discloses an axial flow pump motor installation and balance integrated verification device, which comprises a workbench, an axial flow pump motor body and a connecting seat, a first motor is arranged in the workbench, an output end of the first motor is fixedly connected with a gear, a sliding rod is fixedly connected in the workbench, and the sliding rod is fixedly connected with the axial flow pump motor body. A rack is slidably connected to the outer wall of the sliding rod, the rack is in meshed connection with the gear, a connecting block is fixedly connected to the upper surface of the rack, a supporting plate is fixedly connected to the upper surface of the connecting block, a vibration sensor is arranged on the upper surface of the supporting plate, and a second motor is fixedly connected to the interior of the connecting base. A transmission assembly is arranged at the output end of the second motor. According to the utility model, the clamping inspection of the axial flow pump motors with different sizes is realized, the problem that the existing inspection equipment is inconvenient to inspect the axial flow pump motors with different lengths is solved, the applicability and efficiency of the motor inspection are improved, the tensioning of the belt is realized, and the accuracy of the inspection is improved.
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Description

Technical Field

[0001] The utility model relates to the field of motor detection, in particular to an axial flow pump motor installation balance integrated calibration device. Background Art

[0002] In agricultural irrigation systems, the axial-flow pump-motor combination is the core device for transporting water resources. The axial-flow pump-motor draws water from the source and then delivers it to various areas of the farmland through pipes or channels. It provides sufficient power, enabling the axial-flow pump to lift and transport water at a specific flow rate and head, ensuring adequate irrigation water for crops. For example, in large irrigation areas, the axial-flow pump-motor can operate continuously, supplying water to large areas of farmland, ensuring crop growth and increasing agricultural yields.

[0003] In many fields, such as industrial production and water conservancy projects, the proper functioning of axial-flow pump motors is crucial to the stable operation of the entire system. To ensure the performance and reliability of axial-flow pump motors, integrated installation and balancing verification equipment has emerged. These verification devices are designed to accurately verify the balance of axial-flow pump motors during installation, preventing motor vibration, increased wear, and potential failures caused by imbalance.

[0004] The existing axial flow pump motor installation balance integrated calibration equipment has obvious limitations. Among them, a prominent problem is the inconvenience of calibrating axial flow pump motors of different lengths. Most of the existing calibration equipment is a fixed structure designed according to the specifications of axial flow pump motors of specific lengths. This structure cannot effectively adapt to axial flow pump motors of different sizes. When the axial flow pump motor is longer, the supporting components of the calibration equipment may not be able to provide sufficient support length, resulting in part of the motor being suspended in the air. When the motor is shorter, positioning and fixing it on the existing equipment becomes a problem, and it may also cause unnecessary extrusion or damage to the motor itself, thereby greatly reducing the efficiency of motor calibration. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an axial flow pump motor installation balance integrated calibration device, which aims to improve the inconvenience of the existing axial flow pump motor installation balance integrated calibration device when calibrating axial flow pump motors of different lengths, thereby resulting in a decrease in the efficiency of motor calibration.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an axial flow pump motor installation balance integrated calibration device, comprising a workbench, an axial flow pump motor body and a connecting seat, wherein a motor 1 is provided inside the workbench, an output end of the motor 1 is fixedly connected to a gear, a sliding rod is fixedly connected inside the workbench, an outer wall of the sliding rod is slidably connected to a rack, the rack is meshed with the gear, the upper surface of the rack is fixedly connected to a connecting block, the upper surface of the connecting block is fixedly connected to a support plate, a vibration sensor is provided on the upper surface of the support plate, a motor 2 is fixedly connected inside the connecting seat, a transmission assembly is provided at the output end of the motor 2, the transmission assembly is used to drive the axial flow pump motor body to rotate, a sliding assembly is provided on the lower surface of the support plate, and the sliding assembly is used to ensure the stability of the movement of the support plate, the transmission assembly includes a rotating wheel 1, the rotating wheel 1 is fixedly connected to the output end of the motor 2, a rotating wheel 2 is provided inside the connecting seat, a belt is provided on the outer wall of the rotating wheel 1, and the inner wall of the belt is provided on the rotating wheel 2 and the outer wall of the axial flow pump motor body.

[0007] Furthermore, the sliding assembly includes a slider 1, the upper surface of the slider 1 is fixedly connected to the lower surface of the support plate, a slide groove 1 is opened inside the workbench, and the outer wall of the slider 1 is slidably connected to the inner wall of the slide groove 1.

[0008] Furthermore, a moving block is fixedly connected to the lower surface of the connecting seat, and a sliding bar is fixedly connected to one side of the outer wall of the moving block.

[0009] Furthermore, a third slide groove is provided inside the workbench, and the outer wall of the slide bar is slidably connected to the inner wall of the third slide groove.

[0010] Furthermore, a connection box is fixedly connected to the interior of the moving block, a clamping block is slidably connected to the inner wall of the connection box, and a clamping slot is provided inside the workbench.

[0011] Furthermore, a spring is fixedly connected inside the connection box, and one end of the spring is fixedly connected to the upper surface of the clamping block.

[0012] Furthermore, a pull block is fixedly connected to one side of the outer wall of the clamping block, and a limiting groove is provided inside the connection box.

[0013] Furthermore, the outer wall of the pull block is slidably connected to the inner wall of the limiting groove.

[0014] Furthermore, a connecting cylinder is provided on the outer wall of the axial flow pump motor body, and the outer wall of the connecting cylinder is fixedly connected to the inside of the support plate.

[0015] Furthermore, a control panel is fixedly connected to the upper surface of the workbench.

[0016] The utility model has the following beneficial effects:

[0017] 1. In the utility model, the gear is driven to rotate by the motor 1, and then the gear can drive the rack to move, so that the rack can drive the support plate to move in the center through the connecting block, thereby realizing the clamping test of axial flow pump motors of different sizes, and the belt on the outer side of the rotating wheel 1 can be driven to rotate by the motor 2, and then the belt can drive the axial flow pump motor to rotate through the coordinated transmission of the rotating wheel 2. At this time, the vibration displacement generated by the axial flow pump motor during operation can be measured by the vibration sensor, thereby ensuring the performance and reliability of the axial flow pump motor, solving the problem that the existing calibration equipment is inconvenient for calibrating axial flow pump motors of different models, thereby improving the applicability and efficiency of motor calibration.

[0018] 2. In the utility model, the moving block can be driven to slide by pulling the connecting seat, and the sliding setting of the slide bar allows the moving block to slide stably along the slide groove through the slide bar, thereby realizing the stretching of the belt. In the process of sliding of the moving block, the card slot will squeeze the card block, and the spring will be squeezed and contracted by the card block until the belt is pulled to a suitable length. Then, the elastic action of the spring recovery allows the card block to be connected and fixed with the new card slot, thereby realizing the tightening of the belt, effectively preventing the problem of inaccurate test results due to too loose a belt, and improving the accuracy of the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional structural diagram of an axial flow pump motor installation balance integrated calibration device proposed by the utility model;

[0020] Figure 2 This is a schematic diagram of the support plate structure of an axial flow pump motor installation balance integrated calibration device proposed in the utility model;

[0021] Figure 3 This is a structural diagram of the connecting tube portion of an axial flow pump motor installation balance integrated calibration device proposed in the utility model;

[0022] Figure 4 This is a structural diagram of the connection base portion of an axial flow pump motor installation balance integrated calibration device proposed in the utility model;

[0023] Figure 5 This is a structural diagram of the connection box portion of an axial flow pump motor installation balance integrated calibration device proposed by the utility model.

[0024] Legend:

[0025] 1. Workbench; 2. Axial flow pump motor body; 3. Support plate; 4. Motor 1; 5. Gear; 6. Rack; 7. Slide bar; 8. Connecting block; 9. Slider 1; 10. Slide 1; 11. Connecting cylinder; 12. Belt; 13. Motor 2; 14. Rotating wheel 1; 15. Rotating wheel 2; 16. Connecting seat; 17. Moving block; 18. Slide bar; 19. Vibration sensor; 20. Connecting box; 21. Spring; 22. Block; 23. Limiting slot; 24. Pull block; 25. Slide 3; 26. Slot; 27. Control panel. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Reference Figure 1 - Figure 3 , the utility model provides an embodiment: an axial flow pump motor installation balance integrated calibration equipment, including a workbench 1, an axial flow pump motor body 2 and a connecting seat 16, the outer wall of the axial flow pump motor body 2 is provided with a connecting tube 11, a motor 14 is provided inside the workbench 1, the output end of the motor 14 is fixedly connected to a gear 5, a slide bar 7 is fixedly connected to the inside of the workbench 1, the outer wall of the slide bar 7 is slidably connected to a rack 6, the rack 6 is meshed with the gear 5, and the motor 14 is started, and its output end drives the gear 5 to rotate, and the gear 5 is meshed with the rack 6. Under the rotation of the gear 5, the rack 6 meshed with it can be driven to slide along the outer wall of the slide bar 7, the upper surface of the rack 6 is fixedly connected to the connecting block 8, and the upper surface of the connecting block 8 is fixedly connected to the support plate 3. First, the axial flow pump motor The two ends of the body 2 are connected to the connecting tube 11, and then the support plate 3 is started, and the rack 6 is connected to the support plate 3 through the connecting block 8, which can drive the two connecting blocks 8 to move in the center, thereby realizing the centering movement of the support plate 3. A sliding assembly is provided on the lower surface of the support plate 3. The sliding assembly is used to ensure the stability of the movement of the support plate 3. The sliding assembly includes a slider 9. The upper surface of the slider 9 is fixedly connected to the lower surface of the support plate 3. A slide groove 10 is provided inside the workbench 1. The outer wall of the slider 9 is slidably connected to the inner wall of the slide groove 10, which makes the support plate 3 more stable during the movement. When moved to the appropriate position, the axial flow pump motor body 2 can be placed in the notch inside the support plate 3, so that the device can test axial flow pump motors of different sizes.

[0028] Reference Figure 1 - Figure 3, a control panel 27 is fixedly connected to the upper surface of the workbench 1, and a vibration sensor 19 is provided on the upper surface of the support plate 3. After the construction of the axial flow pump motor body 2 is completed, the inspection work can be started. At this time, the motor 2 13 is started, and the connecting seat 16 is fixedly connected to the motor 2 13. The output end of the motor 2 13 is provided with a transmission assembly, which is used to drive the axial flow pump motor body 2 to rotate. The transmission assembly includes a rotating wheel 14, which is fixedly connected to the output end of the motor 2 13. The connecting seat 16 is provided with a rotating wheel 2 15. The outer wall of the rotating wheel 14 is provided with a belt 12, and the inner wall of the belt 12 is provided on the rotating wheel 2 1 5 and the outer wall of the axial flow pump motor body 2, the motor 2 13 can drive the rotating wheel 14 to rotate, and then the rotating wheel 14 can drive the belt 12 on its outer side to rotate, and then through the cooperative transmission of the rotating wheel 2 15, the belt 12 will drive the axial flow pump motor body 2 to rotate. During the rotation of the belt 12, the vibration sensor 19 on the support plate 3 will detect the axial flow pump motor body 2. The vibration displacement generated by the axial flow pump motor during operation can be measured by the vibration sensor 19. The size of the displacement can reflect the amplitude of the motor vibration. A larger displacement may mean that the motor is unbalanced, misaligned or has other faults.

[0029] Reference Figure 4 - Figure 5 , a moving block 17 is fixedly connected to the lower surface of the connecting seat 16, and the moving block 17 can be driven to slide inside the workbench 1 through the connecting seat 16, and the sliding setting of the slide 18 on the outer side of the moving block 17 allows the moving block 17 to slide stably along the slide groove 3 25 through the slide 18. A slide groove 3 25 is opened inside the workbench 1, and the outer wall of the slide 18 is slidably connected to the inner wall of the slide groove 3 25. At this time, the belt 12 of the outer wall of the rotating wheel 14 and the rotating wheel 2 15 will be gradually stretched, and in the process of sliding the moving block 17, the card slot 26 will squeeze the card block 22, so that the card block 22 will move toward the inside of the connecting box 20, and the spring 21 will be squeezed and contracted by the card block 22 until the belt 12 is pulled to a suitable length, and a connecting box 20 is fixedly connected to the inside of the moving block 17, and a block 22 is slidably connected to the inner wall of the connecting box 20. A card slot 26 is provided inside the workbench 1, and a spring 21 is fixedly connected to the inside of the connecting box 20. One end of the spring 21 is fixedly connected to the upper surface of the card block 22, and one side of the outer wall of the card block 22 is fixedly connected to the pull block 24. A limiting groove 23 is provided inside the connecting box 20, and the outer wall of the pull block 24 is slidably connected to the inner wall of the limiting groove 23. When the card block 22 slides to the new card slot 26, the elastic action of the spring 21 restores the card block 22, so that the card block 22 can be clamped and fixed with the card slot 26, thereby realizing the tightening of the belt 12, and effectively preventing the problem of inaccurate inspection results due to the belt 12 being too loose.

[0030] Working principle: When using the device, first connect the two ends of the axial flow pump motor body 2 to the connecting tube 11, then start the support plate 3, which can drive the gear 5 to rotate, so that the gear 5 can drive the rack 6 meshing with it to slide along the outer wall of the slide rod 7, and then drive the two connecting blocks 8 to move in the center, thereby realizing the centering movement of the support plate 3. When it moves to the appropriate position, the axial flow pump motor body 2 can be placed into the notch inside the support plate 3, so that the device can test different models of axial flow pump motors;

[0031] After the construction of the axial flow pump motor body 2 is completed, the inspection work can be started. At this time, the motor 2 13 is started, and the motor 2 13 can drive the rotating wheel 14 to rotate, and then the rotating wheel 14 can drive the belt 12 on its outer side to rotate, and then the rotating wheel 2 15 is driven by the cooperation transmission, so that the belt 12 can drive the axial flow pump motor body 2 to rotate. During the rotation of the belt 12, the vibration sensor 19 on the support plate 3 will detect the axial flow pump motor body 2. The vibration sensor 19 can measure the vibration displacement generated by the axial flow pump motor during operation. The size of the displacement can reflect the amplitude of the motor vibration. A large displacement may mean that the motor is unbalanced, misaligned or has other faults.

[0032] The spring 21 is pressed and contracted by the block 22 until the belt 12 is pulled to a suitable length and the block 22 slides to the new slot 26. The spring 21 restores the elastic action of the block 22 so that the block 22 can be fixed with the slot 26, thereby achieving the tightening of the belt 12 and effectively preventing the problem of inaccurate inspection results caused by the belt 12 being too loose.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An axial flow pump motor installation balance integrated calibration device, comprising a workbench (1), an axial flow pump motor body (2) and a connecting seat (16), characterized in that: The workbench (1) is provided with a motor 1 (4) inside, and the output end of the motor 1 (4) is fixedly connected to a gear (5), the workbench (1) is fixedly connected to a slide bar (7), the outer wall of the slide bar (7) is slidably connected to a rack (6), the rack (6) is meshed with the gear (5), the upper surface of the rack (6) is fixedly connected to a connecting block (8), the upper surface of the connecting block (8) is fixedly connected to a support plate (3), the upper surface of the support plate (3) is provided with a vibration sensor (19), the connecting seat (16) is fixedly connected to a motor 2 (13) inside, and the output end of the motor 2 (13) is provided with a transmission assembly, the transmission assembly is used to drive the axial flow pump motor body (2) to rotate, the lower surface of the support plate (3) is provided with a sliding assembly, the sliding assembly is used to ensure the stability of the movement of the support plate (3); The transmission assembly includes a rotating wheel (14), the interior of the rotating wheel (14) is fixedly connected to the output end of the motor (13), the interior of the connecting seat (16) is provided with a rotating wheel (15), the outer wall of the rotating wheel (14) is provided with a belt (12), and the inner wall of the belt (12) is provided on the outer wall of the rotating wheel (15) and the outer wall of the axial flow pump motor body (2).

2. The axial flow pump motor installation balance integrated calibration equipment according to claim 1, characterized in that: The sliding assembly includes a slider (9), the upper surface of which is fixedly connected to the lower surface of the support plate (3), a slide groove (10) is provided inside the workbench (1), and the outer wall of the slider (9) is slidably connected to the inner wall of the slide groove (10).

3. The axial flow pump motor installation balance integrated calibration equipment according to claim 1, characterized in that: The lower surface of the connecting seat (16) is fixedly connected to a moving block (17), and one side of the outer wall of the moving block (17) is fixedly connected to a sliding bar (18).

4. The axial flow pump motor installation balance integrated calibration equipment according to claim 3, characterized in that: A third slide groove (25) is provided inside the workbench (1), and the outer wall of the slide bar (18) is slidably connected to the inner wall of the third slide groove (25).

5. The axial flow pump motor installation balance integrated calibration equipment according to claim 3, characterized in that: A connection box (20) is fixedly connected inside the moving block (17), a clamping block (22) is slidably connected to the inner wall of the connection box (20), and a clamping slot (26) is provided inside the workbench (1).

6. The axial flow pump motor installation balance integrated calibration equipment according to claim 5, characterized in that: A spring (21) is fixedly connected inside the connection box (20), and one end of the spring (21) is fixedly connected to the upper surface of the clamping block (22).

7. The axial flow pump motor installation balance integrated calibration equipment according to claim 5, characterized in that: A pull block (24) is fixedly connected to one side of the outer wall of the clamping block (22), and a limiting groove (23) is provided inside the connecting box (20).

8. The axial flow pump motor installation balance integrated calibration equipment according to claim 7, characterized in that: The outer wall of the pull block (24) is slidably connected to the inner wall of the limiting groove (23).

9. The axial flow pump motor installation balance integrated calibration equipment according to claim 1, characterized in that: The outer wall of the axial flow pump motor body (2) is provided with a connecting cylinder (11), and the outer wall of the connecting cylinder (11) is rotatably connected to the interior of the support plate (3).

10. The axial flow pump motor installation balance integrated calibration equipment according to claim 1, characterized in that: A control panel (27) is fixedly connected to the upper surface of the workbench (1).