Whole vehicle test load counterweight device
By using switch magnetic base and movable hoisting device in the vehicle test load counterweight device, the fast connection between the box and the vehicle body is achieved, and combined with the design of the limit groove and the compression rod, the problem of low disassembly and assembly efficiency of the load counterweight device in the vehicle test is solved, and the test efficiency and safety are improved.
Patent Information
- Application Number
- CN202422448269.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing vehicle test load counterweight device has low disassembly and assembly efficiency, which affects the test efficiency, and sand bags and sand buckets are not easy to fix, making them easy to move and cause safety hazards.
The switch magnetic base is used to achieve a detachable connection between the box and the vehicle body. The counterweight plate is connected to the lifting equipment through movable lifting lugs, and the limiting groove and compression rod ensure uniform load distribution and safety.
It greatly improves the disassembly and assembly efficiency of the load counterweight device, reduces labor intensity, enhances test safety and load uniformity, and improves test efficiency.
Smart Images

Figure CN223283884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of test load counterweights, in particular to a whole vehicle test load counterweight device. Background Art
[0002] In related technologies, during vehicle testing, to verify the vehicle's maximum load-bearing capacity and performance, it is necessary to install the vehicle and load it, simulating a fully loaded vehicle. This is typically done using sandbags, sand buckets, or other counterweights. However, due to the vehicle's large mass, carrying these counterweights is time-consuming and labor-intensive. Furthermore, sandbags and sand buckets are difficult to secure to the seats and can easily move during testing, potentially impacting or endangering the test.
[0003] A counterweight unit is provided in the related technology, which is mainly composed of a counterweight weight frame and counterweight weights, wherein there are several guide locking blocks on both sides of the counterweight weight frame, wherein a concave platform is formed between the two groups of guide locking blocks, which cooperates with the boss in the side guardrail column, and the bolt hole in the guide locking block cooperates with the long hole in the side guardrail column to achieve connection, and the side guardrail column is connected to the whole vehicle or frame. By adopting this technical solution, the weight of the load can be adjusted by adjusting the number of weights, and it is easy to carry.
[0004] When adopting the above technical solution, during installation, the side guardrail column needs to be connected to the entire vehicle or frame by bolts, and then the counterweight frame needs to be connected to the side guardrail column by bolts. In order to ensure a firm installation, multiple connection positions are set, which results in low disassembly and assembly efficiency of the counterweight unit and the entire vehicle or frame, affecting the test efficiency. Utility Model Content
[0005] In order to solve the technical problem of low assembly and disassembly efficiency of vehicle test load counterweights in the above-mentioned prior art, the utility model provides a vehicle test load counterweight device, which can greatly improve the assembly and disassembly efficiency and improve the test efficiency.
[0006] The technical solution adopted by the present invention to solve the above technical problems is: a whole vehicle test load balancing device, including a box body, the opening of the box body is facing upward, and a plurality of counterweight plates are detachably arranged in the box body, and a plurality of switch magnetic bases are arranged on the outer peripheral surface of the box body. The switch magnetic bases are flush with the bottom surface of the box body, and the switch magnetic bases are used to be adsorbed on the vehicle body.
[0007] The utility model realizes the detachable connection between the box body of the load counterweight device and the vehicle body by setting a switch magnetic base. The box body and the vehicle body can be connected and separated by turning the switch, which is convenient for disassembly and assembly of the box body as a whole after carrying the corresponding counterweight plate, greatly improving the disassembly and assembly efficiency and improving the test efficiency.
[0008] Furthermore, a movable lifting lug is detachably provided at the center position of the upper end of the counterweight plate, and the movable lifting lug is used to be connected to a lifting device.
[0009] The utility model is convenient for installation with the help of lifting equipment by arranging movable lifting ears, thereby reducing the labor intensity of disassembling and assembling the device.
[0010] Furthermore, a plurality of limiting grooves are relatively provided on a set of opposite inner walls of the box body, and both ends of the counterweight plate are respectively arranged in the limiting grooves so as to be movable up and down.
[0011] The utility model provides a limit groove to prevent the counterweight plate from sliding after being placed in the box and ensure orderly arrangement. On the one hand, the rated load of the counterweight device can be achieved, and on the other hand, the load is guaranteed to be uniform, thereby enhancing the safety of the test.
[0012] Furthermore, the cross section of the limiting groove is in a "<"-shaped structure, and the edge of the counterweight plate is correspondingly provided with a guiding inclined surface adapted to the limiting groove.
[0013] The utility model has a guiding effect by arranging the guiding inclined surface, which cooperates with the limiting groove and is convenient for placing the counterweight plate in the box from the top.
[0014] Furthermore, a limiting seat is provided on the end face of the opening of the box body, and a limiting hole is provided on the limiting seat. A clamping rod is passed through the limiting hole so as to be horizontally movable. The length direction of the clamping rod is consistent with the arrangement direction of the multiple counterweight plates. A bolt hole is vertically provided on the clamping rod, and the bolt can be threadedly connected to the box body.
[0015] The utility model can limit the counterweight plate in the box body by arranging the pressing rod, prevent the counterweight plate from moving under force, and improve the test safety.
[0016] Furthermore, the four corners of the box body are provided with detachable lifting lugs, and the detachable lifting lugs are used to connect with the lifting equipment.
[0017] Furthermore, the weights of the plurality of counterweight plates are the same, or there are at least two counterweight plates with different weights.
[0018] Furthermore, a weight mark is provided on the counterweight plate.
[0019] Furthermore, a plurality of switch magnetic bases are symmetrically arranged on both sides of the box.
[0020] Furthermore, two switch magnetic bases are provided on each side of the box.
[0021] It can be seen from the above technical solutions that the present invention has the following advantages:
[0022] The utility model provides a load balancing device for a whole vehicle test, which realizes the detachable connection between the box body of the load balancing device and the vehicle body by setting a switch magnetic base, and the connection and separation of the box body and the vehicle body can be realized by turning the switch, which is convenient for disassembly and assembly of the box body as a whole after carrying the corresponding counterweight plate, greatly improving the disassembly and assembly efficiency and the test efficiency; by setting movable lifting ears, it is convenient to install with the help of lifting equipment, reducing the labor intensity of disassembly and assembly of the device; by setting limit grooves, the counterweight plate is prevented from slipping after being placed in the box and is ensured to be arranged in an orderly manner, which can achieve the rated load of the counterweight device on the one hand, and ensure uniform load and enhance the safety of the test on the other hand; by setting a guide slope, which cooperates with the limit groove and has a guiding effect, it is convenient for the counterweight plate to be placed in the box from the top; by setting a clamping rod, the counterweight plate in the box can be limited to prevent it from moving under force, thereby improving the safety of the test. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for the description. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0024] Figure 1 It is a structural diagram of a specific implementation method of the utility model.
[0025] Figure 2 It is an exploded view of a specific implementation method of the present utility model.
[0026] In the figure, 1. Box body; 101. Limiting slot; 2. Counterweight plate; 201. Mounting screw hole; 3. Clamping rod; 4. Switch magnetic base; 5. Disassembly and assembly lug; 6. Limiting seat. DETAILED DESCRIPTION
[0027] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions of the present invention will be clearly and completely described below in conjunction with the drawings in the specific embodiments. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this patent.
[0028] like Figure 1 and Figure 2As shown, this specific embodiment provides a vehicle test load balancing device, including a box body 1 and a plurality of balancing weight plates 2; the box body 1 is opened upward, and a plurality of balancing weight plates 2 are detachably arranged in the box body 1, and a plurality of switch magnetic bases 4 are arranged on the outer peripheral surface of the box body 1. The switch magnetic base 4 is used to be adsorbed on the vehicle body, and the switch magnetic base 4 is flush with the bottom surface of the box body 1.
[0029] This specific embodiment realizes the detachable connection between the box body 1 of the load counterweight device and the vehicle body by setting a switch magnetic base 4. The connection and separation of the box body 1 and the vehicle body can be achieved by simply turning the switch, which makes it easy to disassemble and assemble the box body 1 as a whole after carrying the corresponding counterweight plate 2, greatly improving the disassembly and assembly efficiency and improving the test efficiency.
[0030] like Figure 1 and Figure 2 As shown, in order to facilitate the installation of the counterweight plate 2, in this specific embodiment, a mounting screw hole 201 is provided at the center position of the upper end of the counterweight plate 2, which is detachably connected to the movable lifting ear through a thread, and a corresponding external thread is provided at the end of the movable lifting ear. The movable lifting ear is used to connect with the lifting equipment, which is convenient for installation with the help of the lifting equipment, reducing the labor intensity of disassembly and assembly of the device. Specifically, a screw hole is provided at the center position of the upper end of the counterweight plate 2, which is threadedly connected to the movable lifting ear. It can be understood that the movable lifting ear needs to be removed after the counterweight plate 2 is placed in the box body 1. Therefore, multiple counterweight plates 2 can share one movable lifting ear.
[0031] like Figure 1 and Figure 2 As shown, in order to ensure that multiple counterweight plates 2 are arranged in an orderly manner in the box body 1, in this specific embodiment, a plurality of limit grooves 101 are relatively provided on a group of opposite inner walls of the box body 1, and the two ends of the counterweight plate 2 can be respectively arranged in the limit grooves 101 so as to be movable up and down. By providing the limit grooves 101, the counterweight plate 2 is prevented from slipping after being placed in the box body 1 to ensure orderly arrangement. On the one hand, the rated load of the counterweight device can be achieved, and on the other hand, the load is ensured to be uniform and the safety of the test is enhanced. Since in this specific embodiment, the counterweight plate 2 is placed into the box body 1 from above, in order to facilitate placement, the cross section of the limit groove 101 is a "<"-shaped structure, and the edge of the counterweight plate 2 is correspondingly provided with a guide slope adapted to the limit groove 101.
[0032] like Figure 1 and Figure 2 As shown, in order to limit the counterweight plate 2 and prevent it from jumping under force, in this specific embodiment, the box body 1 is provided with a limit seat 6 on the end face of the opening, and the limit seat 6 is provided with a limit hole. A clamping rod 3 is passed through the limit hole so as to be horizontally movable. The length direction of the clamping rod 3 is consistent with the arrangement direction of multiple counterweight plates 2. A bolt hole is vertically provided on the clamping rod 3, and the bolt can be threadedly connected to the box body 1; the clamping rod 3 is inserted into the limit hole from one side of the limit seat 6, and then the bolt is tightened.
[0033] like Figure 1 and Figure 2 As shown, in order to facilitate the use of lifting equipment for lifting, in this specific embodiment, the four corners of the box body 1 are provided with detachable lifting ears 5, and the detachable lifting ears 5 are used to be connected to the lifting equipment.
[0034] The weights of the multiple counterweight plates 2 are the same, and there may also be at least two counterweight plates 2 with different weights. In this specific embodiment, in order to reduce the adjustment range of the load, three counterweight plates 2 with different weights are included, and weight marks are set on the counterweight plates 2 to avoid misuse.
[0035] like Figure 1 and Figure 2 As shown, in this specific embodiment, multiple switch magnetic bases 4 are symmetrically arranged on both sides of the box body 1 and connected by welding, and two switch magnetic bases 4 are arranged on each side.
[0036] The working process of the vehicle test load counterweight device is as follows:
[0037] According to the test requirements, select the appropriate weight and quantity of counterweight plates 2, and use the lifting equipment to lift the counterweight plates 2 into the box body 1 in turn, and pay attention to ensuring that the load is evenly distributed in the box body 1; after the counterweight plates 2 are placed, install the clamping rods 3 on the box body 1; use the lifting equipment to lift the box body 1 to the appropriate position of the vehicle body; after placement, turn the knobs of the four switch magnetic bases 4 in turn to achieve adsorption; when disassembly is required, reverse the knobs, the magnetic switch base is no longer connected to the vehicle body, and use the lifting equipment to lift down the vehicle test load counterweight device.
[0038] From the above specific embodiments, it can be seen that the present invention has the following beneficial effects:
[0039] 1. The load counterweight device housing 1 is detachably connected to the vehicle body by providing a switch magnetic base 4. The connection and separation of the housing 1 and the vehicle body can be achieved simply by turning the switch, making it easy to disassemble and assemble the housing 1 as a whole after carrying the corresponding counterweight plate 2, greatly improving the efficiency of disassembly and assembly, and improving the efficiency of testing;
[0040] 2. The provision of movable lifting lugs facilitates installation with the aid of lifting equipment, reducing the labor intensity of disassembly and assembly of the device;
[0041] 3. By providing the limiting groove 101, the counterweight plate 2 is prevented from slipping after being placed in the box 1 and is ensured to be arranged in an orderly manner. On the one hand, the rated load of the counterweight device can be achieved, and on the other hand, the load is ensured to be uniform, thereby enhancing the safety of the test;
[0042] 4. By providing a guiding inclined surface, which cooperates with the limiting groove 101, it has a guiding function, making it easier for the counterweight plate 2 to be placed in the box body 1 from the top;
[0043] 5. By setting the pressing rod 3, the counterweight plate 2 in the box body 1 can be limited to prevent it from moving under force, thereby improving the test safety.
[0044] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A vehicle test load counterweight device, comprising a box (1), characterized in that: The box body (1) is opened upwards, and a plurality of counterweight plates (2) are detachably arranged in the box body (1). A plurality of switch magnetic bases (4) are arranged on the outer peripheral surface of the box body (1), and the switch magnetic bases (4) are flush with the bottom surface of the box body (1). The switch magnetic bases (4) are used to be adsorbed on the vehicle body.
2. The vehicle test load balancing device according to claim 1, characterized in that: A movable lifting lug is detachably provided at the center of the upper end of the counterweight plate (2), and the movable lifting lug is used to be connected to a lifting device.
3. The vehicle test load balancing device according to claim 2, characterized in that: A plurality of limiting grooves (101) are relatively arranged on a set of opposite inner walls of the box body (1), and both ends of the counterweight plate (2) are respectively arranged in the limiting grooves (101) so as to be movable up and down.
4. The vehicle test load balancing device according to claim 3, characterized in that: The cross section of the limiting groove (101) is in a "<"-shaped structure, and the edge of the counterweight plate (2) is correspondingly provided with a guiding inclined surface adapted to the limiting groove (101).
5. The vehicle test load balancing device according to claim 4, characterized in that: The box body (1) is provided with a limit seat (6) on an end face with an opening, and the limit seat (6) is provided with a limit hole. A clamping rod (3) is passed through the limit hole in a horizontally movable manner. The length direction of the clamping rod (3) is consistent with the arrangement direction of the plurality of counterweight plates (2). The clamping rod (3) is vertically provided with a bolt hole, and the bolt can be threadedly connected to the box body (1).
6. The vehicle test load balancing device according to any one of claims 1 to 5, characterized in that: The four corners of the box body (1) are provided with disassembly and assembly lugs (5), and the disassembly and assembly lugs (5) are used to be connected to a lifting device.
7. The vehicle test load balancing device according to claim 1, characterized in that: The weights of the plurality of counterweight plates (2) are all the same, or there are at least two counterweight plates (2) of different weights.
8. The vehicle test load balancing device according to claim 7, characterized in that: The counterweight plate (2) is provided with a weight mark.
9. The vehicle test load balancing device according to claim 1, characterized in that: A plurality of switch magnetic bases (4) are symmetrically arranged on both sides of the box (1).
10. The vehicle test load balancing device according to claim 9, characterized in that: Two switch magnetic bases (4) are provided on each side of the box (1).