Lubricating oil monitoring device

Abstract

The utility model relates to the technical field of lubricating oil monitoring, and discloses a lubricating oil monitoring device which comprises a lubricating oil guiding and conveying pipe, an upper butt joint seat is installed on the pipe wall of the top of the lubricating oil guiding and conveying pipe, and the lower end of the lubricating oil guiding and conveying pipe is in butt joint with a lower butt joint seat through the upper butt joint seat. The upper end face of the lower butt-joint base is provided with an arc face attached to the bottom pipe wall of the lubricating oil guiding and conveying pipe, four liquid pumping nozzles are sequentially installed in the center of the arc face of the top of the lower butt-joint base from left to right, and the top ends of the four liquid pumping nozzles are correspondingly inserted into four butt-joint insertion openings formed in the bottom of the lubricating oil guiding and conveying pipe. A cavity is formed in the lower butt joint seat, and four sampling inspection assemblies are sequentially inserted into the cavity. According to the lubricating oil monitoring mounting seat and the monitoring device, by virtue of diversified design concepts and structural innovation, not only is the collection and detection efficiency of lubricating oil samples improved, but also the stability and the reliability of equipment are enhanced, and the high-standard requirement of modern industry on lubricating oil monitoring is met.

Description

Technical Field

[0001] The utility model relates to the technical field of lubricating oil monitoring, in particular to a lubricating oil monitoring device. Background Art

[0002] During the operation of modern industrial equipment, the condition of the lubricant directly impacts its performance and lifespan. Lubricants' primary functions are to reduce friction, minimize wear, cool the equipment, and prevent corrosion. Therefore, real-time monitoring of lubricants is a key means of ensuring stable equipment operation. Traditional lubricant monitoring methods rely on periodic sampling and laboratory analysis. This approach is not only time-consuming and labor-intensive, but also fails to provide real-time data on equipment operation. This can lead to untimely reflection of equipment operating status and increases the risk of potential equipment damage.

[0003] Although the existing lubricating oil monitoring device has achieved online monitoring to a certain extent, it still has some shortcomings:

[0004] Insufficient sample representativeness: Many existing devices extract lubricant oil at only a single location, resulting in poor sample representativeness and difficulty fully reflecting the true condition of the entire lubrication system. This limitation may lead to biased test results and affect the accuracy of judgments.

[0005] Low sampling efficiency: Existing devices lack precise control over the sampling volume, resulting in low efficiency and accuracy in sample collection. Some equipment is prone to lubricant leakage during sampling, which not only wastes resources but also may cause equipment contamination.

[0006] Poor compatibility: The design of some devices fails to take into account compatibility with other equipment or systems. The connections are complex and loose, which can easily cause leakage problems at the pipe connections, affecting the stability and reliability of the entire lubrication system. Utility Model Content

[0007] (1) Technical problems solved

[0008] In view of the deficiencies in the prior art, the present invention provides a lubricating oil monitoring device to solve the above problems.

[0009] (2) Technical solution

[0010] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a lubricating oil monitoring device, comprising a lubricating oil guide pipe, an upper docking seat installed on the top tube wall of the lubricating oil guide pipe, the lower end of the lubricating oil guide pipe is docked with a lower docking seat through the upper docking seat, the upper end face of the lower docking seat is provided with an arc surface that fits with the bottom tube wall of the lubricating oil guide pipe, four liquid extraction nozzles are installed in sequence from left to right on the center of the top arc surface of the lower docking seat, the top ends of the four liquid extraction nozzles are correspondingly plugged into four docking sockets provided at the bottom of the lubricating oil guide pipe, a cavity is provided in the lower docking seat, and four sampling components are sequentially plugged into the cavity.

[0011] Preferably, the sampling inspection component specifically includes the following structure:

[0012] A sampling box inserted into the bottom end of the lower docking station;

[0013] A piston that is slidably engaged with the interior of the sampling box;

[0014] An air pump installed at the center of the bottom of the sampling box;

[0015] A liquid guide hole is provided at the top of the sampling inspection box, and the liquid guide hole is connected to the liquid extraction nozzle at the position.

[0016] Preferably, vertically distributed guide columns are provided on both the left and right sides of the sampling box, and the guide columns on both sides are respectively connected to the left and right ends of the piston.

[0017] Preferably, the bottom of the front and rear edges of the upper docking seat are provided with several anti-foolproof plug-in columns, and the front and rear edges of the top of the lower docking seat are provided with several anti-foolproof plug-in holes, and the front and rear anti-foolproof plug-in columns are correspondingly plugged into the inside of the several anti-foolproof plug-in holes.

[0018] Preferably, the front and rear ends of the joint ends of the upper docking seat and the lower docking seat are fixed by docking buckles.

[0019] Preferably, a docking cover is installed at the bottom end of the lower docking seat.

[0020] Preferably, the front and rear ends of the lubricating oil guide pipe are both equipped with docking flanges.

[0021] Compared with the prior art, the present invention provides a lubricating oil monitoring device with the following beneficial effects:

[0022] Sample representativeness and accuracy: By setting up multiple extraction nozzles, the device can extract lubricant samples at different locations and times, ensuring the representativeness and accuracy of the samples. This is crucial for subsequent lubricant quality testing.

[0023] Efficient sample collection and testing: The sampling assembly utilizes a piston and air pump design, enabling controllable lubricant extraction and efficient sample collection through pressure differentials. The precision machining and sealing design of the piston effectively prevents lubricant leakage, improving test accuracy.

[0024] Compatibility and Stability: The mating flange design at the front and rear ends of the lubricating oil delivery pipe ensures compatibility with existing lubricating oil piping systems and a tight connection. This standardized design enables the device to operate stably under various operating conditions, improving its overall applicability and practicality.

[0025] In summary, the lubricant oil monitoring mount and monitoring device of this utility model, with its diverse design concepts and structural innovations, not only improves the efficiency of lubricant oil sample collection and testing, but also enhances the stability and reliability of the device, meeting the high standards of lubricant oil monitoring required by modern industry. Its convenient maintenance and protection features further extend the device's service life and safety, promising broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structure of the utility model;

[0027] Figure 2 This is a schematic diagram of the half-cut structure of the utility model;

[0028] Figure 3 This is a schematic diagram of explosion separation of the utility model;

[0029] Figure 4 It is a half-cut schematic diagram of the sampling inspection component of the present invention.

[0030] Including: 1. Lubricating oil guide pipe; 2. Lower docking seat; 3. Liquid extraction nozzle; 4. Sampling inspection component; 5. Docking cover; 6. Upper docking seat;

[0031] 11. Docking flange; 12. Docking socket; 13. Docking buckle;

[0032] 21. Anti-fool plug hole;

[0033] 41. Inspection box; 42. Pumping and discharging air pump; 43. Piston; 44. Liquid guide hole; 45. Guide column;

[0034] 61. Foolproof plug-in post. DETAILED DESCRIPTION

[0035] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is apparent that the embodiments described are only a portion of the embodiments of the utility model, not all of them. The embodiments and features in the embodiments of this application may be combined with each other unless there is a conflict. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the utility model without creative effort are also within the scope of protection of the utility model.

[0036] It should be noted that if the embodiments of the utility model involve directional indications (such as up, down, left, right, front, back, etc.), such directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0037] In addition, "multiple" means more than two. Furthermore, the technical solutions of the various embodiments may be combined with each other, but this must be based on the premise that they can be implemented by a person of ordinary skill in the art. If the combination of technical solutions is mutually inconsistent or cannot be implemented, it shall be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0038] See also Figure 1-4 , a lubricating oil monitoring device, including a lubricating oil guide pipe 1. The main function of the lubricating oil guide pipe 1 is to guide the lubricating oil out of the equipment through the internal flow channel for subsequent testing. An upper docking seat 6 is installed on the top tube wall of the lubricating oil guide pipe 1, and the upper docking seat 6 and the guide pipe 1 are fixed by welding. The lower end of the lubricating oil guide pipe 1 is docked with a lower docking seat 2 through the upper docking seat 6. The upper end face of the lower docking seat 2 is provided with an arc surface that fits with the bottom tube wall of the lubricating oil guide pipe 1. Four liquid extraction nozzles 3 are installed in sequence from left to right at the center of the top arc surface of the lower docking seat 2. The setting of these liquid extraction nozzles 3 helps to extract lubricating oil samples at different positions or at different times to ensure the representativeness and accuracy of the samples. The top ends of the four liquid extraction nozzles 3 are respectively plugged into the four docking sockets 12 set at the bottom of the lubricating oil guide pipe 1. The interior of the lower docking seat 2 is set as a cavity, and four sampling components 4 are sequentially plugged into the interior of the cavity.

[0039] Example 2

[0040] The present invention further provides a specific structure of a sampling component 4. The sampling component 4 is the core functional component of the monitoring device, and is mainly responsible for the collection and preliminary testing of lubricating oil samples. The sampling component 4 includes a sampling box 41 that is inserted into the bottom end of the lower docking seat 2. A piston 43 is slidably engaged inside the sampling box 41. The piston 43 is manufactured through precision machining, and its surface is smooth and has good sealing properties, which can effectively prevent lubricating oil leakage. The function of the piston 43 is to change the volume inside the sampling box 41 by moving up and down, thereby controlling the amount of lubricating oil extracted. An exhaust air pump 42 is installed at the center position of the bottom of the sampling box 41. The exhaust air pump 42 is used to create a pressure difference between the inside and outside of the sampling box 41, thereby realizing the up and down sliding control of the piston 43, so as to facilitate the extraction of lubricating oil into the sampling box 41. A liquid guide hole 44 is provided at the top of the sampling box 41. The liquid guide hole 44 is connected to the liquid extraction nozzle 3 at this position. The setting of the liquid guide hole 44 enables smooth transmission of lubricating oil between the sampling box 41 and the liquid extraction nozzle 3.

[0041] Example 3

[0042] On the basis of Example 2, in order to improve the stability of the piston 43 sliding inside the sampling box 41, vertically distributed guide posts 45 are provided on both the left and right sides of the sampling box 41. The guide posts 45 are made of high-strength material and can maintain good rigidity under high-pressure environments. The guide posts 45 on both sides are respectively connected to the left and right ends of the piston 43. The guide posts 45 not only play a guiding role, but also can withstand the lateral force generated by the piston 43 during movement, thereby preventing the piston 43 from tilting or deflecting during the sliding process. This design can significantly improve the smoothness of the movement of the piston 43, thereby ensuring a more accurate amount of lubricating oil extracted, thereby improving the accuracy and reliability of the detection.

[0043] Example 4

[0044] To ensure accurate and secure docking between the upper docking station 6 and the lower docking station 2, the present invention provides several foolproof plug-in posts 61 at the bottom of the front and rear edges of the upper docking station 6. These foolproof plug-in posts 61 are rationally distributed to ensure that the upper and lower docking stations 6 and 2 do not align in the wrong direction when splicing. Several foolproof plug-in holes 21 are provided at the front and rear edges of the top of the lower docking station 2. The positions of these plug-in holes 21 correspond one-to-one with the plug-in posts 61. Through the tight fit between the plug-in posts 61 and the plug-in holes 21, accurate positioning between the upper docking station 6 and the lower docking station 2 is achieved. The foolproof plug-in design greatly reduces the probability of error during assembly and improves the assembly efficiency and reliability of the device.

[0045] Example 5

[0046] To further secure the upper docking seat 6 and the lower docking seat 2, the front and rear ends of the joint are secured by docking clips 13. This ensures a tight fit between the upper and lower docking seats while also facilitating disassembly and maintenance. Once the upper and lower docking seats are aligned, the operator simply presses the clip for quick and reliable locking. The design of docking clips 13 not only enhances structural stability but also facilitates subsequent maintenance and overhaul, extending the lifespan and safety of the device.

[0047] Example 6

[0048] To protect the inspection assembly 4 at the bottom of the lower docking station 2, the present invention installs a docking cover 5 at the bottom end of the lower docking station 2. Made of dust- and moisture-proof materials, the docking cover 5 effectively isolates the inspection assembly 4 from the external environment. Especially during equipment downtime or maintenance, the docking cover 5 prevents impurities such as dust and moisture from entering the inspection assembly 4, preventing secondary contamination. Furthermore, the docking cover 5 offers a certain degree of impact resistance, protecting internal components from external impacts and extending the device's service life.

[0049] Example 7

[0050] In this utility model, to facilitate connection with other equipment, docking flanges 11 are installed at both the front and rear ends of the lubricating oil pipe 1. These docking flanges 11 utilize a standardized design and are compatible with various existing lubricating oil piping systems. Bolted together, they ensure a tight and secure connection. These docking flanges not only facilitate installation and removal of the device but also withstand certain variations in pipeline pressure and temperature, ensuring stable operation of the entire lubricating oil monitoring device under various operating conditions.

[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

[0052] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0053] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A lubricating oil monitoring device, comprising a lubricating oil guide pipe (1), characterized in that: An upper docking seat (6) is installed on the top tube wall of the lubricating oil guide pipe (1), and the lower end of the lubricating oil guide pipe (1) is docked with a lower docking seat (2) through the upper docking seat (6). The upper end surface of the lower docking seat (2) is provided with an arc surface that fits the bottom tube wall of the lubricating oil guide pipe (1). Four liquid extraction nozzles (3) are installed in sequence from left to right at the center of the top arc surface of the lower docking seat (2). The top ends of the four liquid extraction nozzles (3) are correspondingly plugged into four docking sockets (12) provided at the bottom of the lubricating oil guide pipe (1). The lower docking seat (2) is provided with a cavity and four sampling components (4) are sequentially plugged into the cavity.

2. A lubricating oil monitoring device according to claim 1, characterized in that: The sampling inspection component (4) specifically includes the following structure: A sampling box (41) inserted into the bottom end of the lower docking seat (2); A piston (43) slidably engaged with the interior of the sampling box (41); An air pump (42) installed at the center of the bottom of the sampling box (41); A liquid guide hole (44) is provided at the top of the sampling box (41), and the liquid guide hole (44) is connected to the liquid extraction nozzle (3) at this position.

3. The lubricating oil monitoring device according to claim 2, characterized in that: Vertically distributed guide columns (45) are provided on both the left and right sides of the sampling box (41), and the guide columns (45) on both sides are respectively connected to the left and right ends of the piston (43).

4. The lubricating oil monitoring device according to claim 1, characterized in that: The bottoms of the front and rear edges of the upper docking seat (6) are provided with a plurality of fool-proof plug-in posts (61), and the front and rear edges of the top of the lower docking seat (2) are provided with a plurality of fool-proof plug-in holes (21), and the front and rear fool-proof plug-in posts (61) are correspondingly plugged into the interiors of the plurality of fool-proof plug-in holes (21).

5. The lubricating oil monitoring device according to claim 1, characterized in that: The front and rear ends of the joint ends of the upper docking seat (6) and the lower docking seat (2) are fixed via docking buckles (13).

6. The lubricating oil monitoring device according to claim 1, characterized in that: A docking cover (5) is installed at the bottom end of the lower docking seat (2).

7. The lubricating oil monitoring device according to claim 1, characterized in that: The front and rear ends of the lubricating oil guide pipe (1) are both equipped with docking flanges (11).

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