Electronic copper foil surface defect detection device
By adjusting the height and angle of the mounting plate in the copper foil surface defect detection device, the problem of the inability to adjust the light source and camera installation position is solved, flexible fill light and shooting effects are achieved, and detection accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202421740261.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-07-22
AI Technical Summary
In the existing copper foil surface defect detection device, the installation position of the light source and the camera cannot be adjusted, resulting in inconvenient installation process and affecting the detection effect.
An electronic copper foil surface defect detection device is designed. By adjusting the height and angle of the mounting plate on the door frame, the spacing and angle adjustment between the fill light mechanism and the image acquisition mechanism and the copper foil is realized. The rotatable rotating shaft, worm and worm gear mechanism and sliding connection structure are adopted to facilitate debugging of the best lighting and shooting effect.
It realizes flexible adjustment of fill light and shooting angle, improves detection efficiency and quality, simplifies the installation process of the device, and improves detection accuracy.
Smart Images

Figure CN223284097U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a detection device, in particular to an electronic copper foil surface defect detection device. Background Art
[0002] During the production process of copper foil, due to the influence of factors such as production equipment, environmental conditions, raw and auxiliary materials, and production technology, defects such as pinholes, penetration points, pitting, indentations, notches, and wrinkles may appear on the copper foil, seriously affecting the product quality of the copper foil. When copper foil is used in the electronics industry, such as in the manufacture of printed circuit boards and the conductive layer of various electronic products, surface defects on the copper foil will directly affect the quality of the product. Therefore, it is necessary to detect the surface defects of the copper foil.
[0003] After searching, the patent with announcement number CN216847438U discloses an online detection device for the appearance quality of electrolytic copper foil. Through the mutual cooperation of two sets of upper and lower cameras and two sets of light sources, it can detect the appearance quality defects of the entire width of copper foil online in real time. No sample needs to be cut during the detection process, eliminating the subjective errors caused by manual visual inspection. After problems are found during the detection, targeted adjustments can be made in time, thereby improving the efficiency of the appearance quality detection of electrolytic copper foil and improving product quality.
[0004] Although the above solution can detect the appearance quality of copper foil, the light source and camera in the device are directly fixed on the bracket, resulting in the inability to adjust the distance between the camera and light source and the copper foil, and the illumination angle of the light source and the shooting angle of the camera cannot be adjusted. As a result, it is inconvenient to debug the installation position of the camera and light source during the installation of the device, which needs to be improved. Utility Model Content
[0005] The purpose of the present invention is to provide an electronic copper foil surface defect detection device to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A device for detecting surface defects of an electronic copper foil comprises a base, the top of which is fixedly connected to two portal frames, a plurality of guide rollers being rotatably mounted on the top of the base via a bracket, the plurality of guide rollers being used to guide the electronic copper foil so that the electronic copper foil passes through the inner sides of the two portal frames, height-adjustable mounting plates being mounted on the upper and lower sides of the electronic copper foil on the portal frames, the outer walls of the mounting plates being rotatably connected to a rotating shaft via a seat bearing, an angle adjustment mechanism for driving the rotating shaft to rotate being mounted on one end of the mounting plate, a fill light mechanism and an image acquisition mechanism being provided on the upper and lower sides of the electronic copper foil, the fill light mechanism and the CCD camera being fixedly connected to the corresponding rotating shaft.
[0008] As a further solution of the present invention: the fill light mechanism includes a lampshade, and a fill light is installed on the inner wall of the lampshade.
[0009] As a further solution of the present invention: the image acquisition mechanism includes a crossbeam, the outer wall of the crossbeam is slidably connected to a plurality of T-shaped sliders through a T-shaped slot, one end of the T-shaped slider extending out of the T-shaped slot is fixedly connected to a connecting seat, each of the connecting seats is fixedly connected to a CCD camera, and each of the connecting seats is provided with a locking bolt through a threaded hole, and the threaded end of the locking bolt abuts against the outer wall of the crossbeam.
[0010] As a further solution of the present invention: the crossbeam and the outer wall of the lampshade are fixedly connected with a plurality of clamps, and the clamps are fixedly sleeved on the corresponding rotating shafts.
[0011] As a further solution of the present invention: the portal frame includes two columns whose bottom ends are fixedly connected to the base, and the top ends of the two columns are fixedly connected to a top beam. The outer walls of the columns are slidably sleeved with sliding sleeves, and the sliding sleeves are fixedly connected to the corresponding mounting plates through L-shaped connecting blocks, and the sliding sleeves are provided with hand-tightened bolts through threaded holes.
[0012] As a further solution of the present invention: one end of the mounting plate of the angle adjustment mechanism is fixedly connected to a connecting plate, and the angle adjustment mechanism includes a worm rotatably connected to the connecting plate through a bearing seat, one end of the worm is fixedly connected to a handwheel, and the end of the rotating shaft corresponding to the worm is fixed with a worm gear, and the worm gear and the worm are engaged with each other.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] In the utility model, by adjusting the height of the mounting plate on the door frame, the distance between the fill light mechanism and the image acquisition mechanism and the electronic copper foil can be adjusted. By operating the angle adjustment mechanism, the rotating shaft can be driven to rotate on the mounting plate to adjust the lighting angle or the shooting angle, thereby facilitating the adjustment of the position of the fill light mechanism and the image acquisition mechanism to achieve the best lighting and shooting effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The figure is a schematic diagram of the structure of an electronic copper foil surface defect detection device.
[0016] Figure 2 for Figure 1 A partial enlarged view of .
[0017] Figure 3 This is a schematic diagram of the structure of a connecting plate in an electronic copper foil surface defect detection device.
[0018] Figure 4The figure is a schematic diagram of the structure of the angle adjustment mechanism in an electronic copper foil surface defect detection device.
[0019] Among them, the base 1, guide roller 2, portal frame 3, column 4, top beam 5, sliding sleeve 6, hand-tightening bolt 7, L-shaped connecting block 8, mounting plate 9, seat bearing 10, rotating shaft 11, worm gear 12, connecting plate 13, worm 14, handwheel 15, clamp 16, crossbeam 17, T-shaped slider 18, connecting seat 19, CCD camera 20, locking bolt 21, lampshade 22, and fill light 23. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figures 1 to 3 In an embodiment of the utility model, an electronic copper foil surface defect detection device includes a base 1, two portal frames 3 are fixedly connected to the top of the base 1, and a plurality of guide rollers 2 are rotatably installed on the top of the base 1 through a bracket. The plurality of guide rollers 2 are used to guide the electronic copper foil so that the electronic copper foil passes through the inner side of the two portal frames 3. The portal frames 3 are provided with height-adjustable mounting plates 9 on the upper and lower sides of the electronic copper foil. The outer walls of the mounting plates 9 are rotatably connected to a rotating shaft 11 through a seat bearing 10. One end of the mounting plate 9 is provided with an angle adjustment mechanism for driving the rotating shaft 11 to rotate. A fill light mechanism and an image acquisition mechanism are provided on the upper and lower sides of the electronic copper foil. The fill light mechanism and the CCD camera 20 are fixedly connected to the corresponding rotating shaft 11.
[0022] By adopting the above-mentioned solution, the utility model can adjust the distance between the fill light mechanism and the image acquisition mechanism and the electronic copper foil by adjusting the position of the mounting plate 9 on the door frame 3. By operating the angle adjustment mechanism, the rotating shaft 11 can be driven to rotate on the mounting plate 9 to adjust the lighting angle or the shooting angle, thereby facilitating the debugging of the position of the fill light mechanism and the image acquisition mechanism to achieve the best lighting and shooting effects.
[0023] Specific combination Figure 1 In one embodiment of the present invention, the fill light mechanism includes a lampshade 22 , and a fill light 23 is installed on the inner wall of the lampshade 22 .
[0024] Specific combination Figure 1 and Figure 2In one embodiment of the present utility model, the image acquisition mechanism includes a crossbeam 17, and the outer wall of the crossbeam 17 is slidably connected to a plurality of T-shaped sliders 18 through a T-shaped slot. One end of the T-shaped slider 18 extending out of the T-shaped slot is fixedly connected to a connecting seat 19, and each of the connecting seats 19 is fixedly connected to a CCD camera 20. The connecting seats 19 are each provided with a locking bolt 21 through a threaded hole, and the threaded end of the locking bolt 21 abuts against the outer wall of the crossbeam 17.
[0025] Through the cooperation of the T-shaped slider 18 and the T-shaped slot, it is convenient to install different numbers of CCD cameras 20 on the beam 17 and adjust the position of the CCD camera 20. By tightening the locking bolt 21, the CCD camera 20 can be fixed on the beam 17, which is simple and convenient to operate.
[0026] Specific combination Figure 2 In one embodiment of the present invention, the cross beam 17 and the outer wall of the lampshade 22 are fixedly connected with a plurality of clamps 16, and the clamps 16 are fixedly sleeved on the corresponding rotating shafts 11.
[0027] Specific combination Figure 1-4 In one embodiment of the present invention, the portal frame 3 includes two columns 4 whose bottom ends are fixedly connected to the base 1, and the top ends of the two columns 4 are fixedly connected to the top beam 5. The outer walls of the columns 4 are slidably sleeved with sliding sleeves 6, and the sliding sleeves 6 are fixedly connected to the corresponding mounting plates 9 through L-shaped connecting blocks 8. The sliding sleeves 6 are all provided with hand-tightened bolts 7 through threaded holes.
[0028] The sliding fit between the sliding sleeve 6 and the column 4 facilitates the adjustment of the height of the mounting plate 9 on the portal frame 3 , and the height of the mounting plate 9 can be fixed by simply tightening the hand bolts 7 .
[0029] Specific combination Figure 3 and Figure 4 In one embodiment of the present invention, one end of the mounting plate 9 of the angle adjustment mechanism is fixedly connected to a connecting plate 13, and the angle adjustment mechanism includes a worm 14 rotatably connected to the connecting plate 13 through a bearing seat, and one end of the worm 14 is fixedly connected to a handwheel 15, and the end of the rotating shaft 11 corresponding to the worm 14 is fixed with a worm gear 12, and the worm gear 12 and the worm 14 are engaged with each other.
[0030] By driving the worm 14 to rotate through the hand wheel 15, the worm 14 and the worm wheel 12 can be used to drive the rotating shaft 11 to rotate relative to the mounting plate 9 to adjust the lighting angle of the fill light 23 or the shooting angle of the CCD camera 20. The operation is simple and convenient.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An electronic copper foil surface defect detection device, characterized by: The invention comprises a base (1), wherein the top of the base (1) is fixedly connected to two gantry frames (3), and the top of the base (1) is rotatably mounted with a plurality of guide rollers (2) via a bracket, wherein the plurality of guide rollers (2) are used to guide the electronic copper foil so that the electronic copper foil passes through the inner sides of the two gantry frames (3), and the gantry frames (3) are provided with mounting plates (9) on both upper and lower sides of the electronic copper foil, each of which is height-adjustable, and the outer walls of the mounting plates (9) are rotatably connected to a rotating shaft (11) via a seat bearing (10), and one end of the mounting plate (9) is provided with an angle adjustment mechanism for driving the rotating shaft (11) to rotate, and a fill light mechanism and an image acquisition mechanism are provided on both upper and lower sides of the electronic copper foil, and the fill light mechanism and the CCD camera (20) are fixedly connected to the corresponding rotating shaft (11).
2. The electronic copper foil surface defect detection device according to claim 1, characterized in that: The fill light mechanism comprises a lampshade (22), and a fill light (23) is installed on the inner wall of the lampshade (22).
3. The electronic copper foil surface defect detection device according to claim 2, characterized in that: The image acquisition mechanism comprises a crossbeam (17), the outer wall of the crossbeam (17) is slidably connected to a plurality of T-shaped sliders (18) via a T-shaped slot, one end of the T-shaped slider (18) extending out of the T-shaped slot is fixedly connected to a connecting seat (19), each of the connecting seats (19) is fixedly connected to a CCD camera (20), and each of the connecting seats (19) is provided with a locking bolt (21) through a threaded hole, and the threaded end of the locking bolt (21) abuts against the outer wall of the crossbeam (17).
4. The electronic copper foil surface defect detection device according to claim 3, characterized in that: The crossbeam (17) and the outer wall of the lampshade (22) are both fixedly connected with a plurality of hoops (16), and the hoops (16) are fixedly sleeved on the corresponding rotating shafts (11).
5. The electronic copper foil surface defect detection device according to claim 1, characterized in that: The door frame (3) comprises two columns (4) whose bottom ends are fixedly connected to the base (1); the top ends of the two columns (4) are fixedly connected to a top beam (5); the outer walls of the columns (4) are slidably sleeved with a sliding sleeve (6), and the sliding sleeve (6) is fixedly connected to the corresponding mounting plate (9) through an L-shaped connecting block (8); and the sliding sleeve (6) is provided with a hand-tightened bolt (7) through a threaded hole.
6. The electronic copper foil surface defect detection device according to claim 1, characterized in that: Angle adjustment mechanism: One end of the mounting plate (9) is fixedly connected to a connecting plate (13); the angle adjustment mechanism includes a worm (14) rotatably connected to the connecting plate (13) via a bearing seat; one end of the worm (14) is fixedly connected to a handwheel (15); an end of the rotating shaft (11) corresponding to the worm (14) is fixedly sleeved with a worm wheel (12); and the worm wheel (12) and the worm (14) are meshed with each other.
Citation Information
Patent Citations
Online detection device for appearance quality of electrolytic copper foil
CN216847438U