Flintstone detection system
The transversely flat flint is transported through a transparent rotating disc, combined with multi-angle detection components and industrial cameras, and the problem of incomplete detection of flint surface defects is solved, achieving efficient and accurate quality control.
Patent Information
- Application Number
- CN202422484545.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-14
AI Technical Summary
Existing flint detection technology cannot effectively detect multi-angle surface defects of slender flints, especially internal defects in ends and end holes, resulting in unstable product quality.
The transparent rotating disc is used to transmit the horizontally flat flint, and multi-angle detection is performed through the end-section detection component, the bottom detection component, the outer surface detection device, the top detection component and the inner detection device. Visual images are obtained in combination with industrial cameras and light sources to identify surface defects.
It realizes fully automatic and accurate identification of flint surface defects, improves detection efficiency and accuracy, and ensures stable product quality.
Smart Images

Figure CN223284123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of detection systems, in particular to a flint detection system. Background Art
[0002] Flint is a common tool used to produce sparks, primarily for igniting fire. Generally, flint is made of relatively hard materials, such as taconite. Flint inspection is a necessary step in the production process and crucial for ensuring product quality and maintaining stable production. Inspection is crucial to determining whether a product's quality meets the technical specifications. However, flint's small size makes manual inspection costly and can lead to inaccuracies. Existing flint inspection processes primarily rely on assembly lines, but this is inadequate. This is particularly true for long, slender flints, which cannot be inspected upright. Consequently, the angle at which they can be inspected when lying flat is limited, hindering effective inspection. Furthermore, some flints may have holes at their ends for connection to other structures, requiring inspection of the holes for defects. Consequently, the inspection area required is large. If defects are not detected in the flint, it cannot be promptly removed, leading to quality issues in the products used. Utility Model Content
[0003] The purpose of the utility model is to provide a flint detection system, which transmits a horizontally placed flint through a transparent rotating disc, driving the flint to pass through an end section detection component, a bottom detection component, an outer side detection device, a top detection component and an inner side detection device, so as to realize multi-angle detection of the surface processing condition of the flint.
[0004] To achieve this purpose, the present invention adopts the following technical solutions:
[0005] A flint detection system includes: a detection transmission mechanism, a feeding mechanism and a detection mechanism;
[0006] The detection and transmission mechanism is provided with a transparent rotating disc, which rotates around the center of the circle, driving the feeding troughs distributed along the circumference to rotate; the output end of the feeding mechanism is connected to the feeding trough, for outputting the horizontally placed flint to the feeding trough;
[0007] The detection mechanism includes: an end section detection component, a bottom detection component, an outer side detection device, a top detection component and an inner side detection device;
[0008] The end section detection component, bottom detection component, outer side detection device and top detection component are distributed outside the circumference of the transparent rotating disk; the inner side detection device is arranged inside the circumference of the transparent rotating disk;
[0009] The end section detection assembly includes: an end detection device and a lower prism module;
[0010] The detection end of the end detection device is downwardly directed toward the feeding trough; the lower prism module is located below the transparent rotating disc, and the lower prism module is provided with an upwardly inclined lower prism structure at both ends of the flint; the detection end of the end detection device is aligned with the lower prism module to detect the end structure of the flint;
[0011] The bottom detection assembly includes: a bottom detection device and an upper shielding plate;
[0012] The bottom detection device is located below the transparent rotating disc, and the upper shielding plate is located above the transparent rotating disc; the detection end of the bottom detection device is directed from bottom to top toward the flint in the feeding trough, and is used to detect the lower side structure of the flint;
[0013] The detection end of the outer surface detection device is horizontally facing the flint of the feeding trough, and is used to detect the outer surface structure of the flint facing the circumference of the transparent rotating disk;
[0014] The top detection assembly includes: a top detection device and a lower shielding plate;
[0015] The top detection device is located above the transparent rotating disc, and the lower shielding plate is located below the transparent rotating disc; the detection end of the top detection device is directed from top to bottom toward the flint in the feeding trough, and is used to detect the upper side structure of the flint;
[0016] The detection end of the inner detection device faces the flint in the feeding trough, and is used to detect the inner side structure of the flint facing the center of the transparent rotating disk.
[0017] Optimally, the detection mechanism further comprises: an upper prism module;
[0018] The upper prism module is arranged in the middle of the transparent rotating disc; the upper prism module is provided with inclined central prism structures at both ends of the flint;
[0019] The detection end of the outer surface detection device is horizontally oriented toward the central prism structure of the upper prism module, and is used to detect the end structure of the flint.
[0020] Optimally, the detection mechanism includes: an external reflection component;
[0021] The external reflection component includes: an external prism module;
[0022] The outer prism module is located outside the circumference of the transparent rotating disk;
[0023] At least one end of the flint is provided with an end hole, and the inner wall of the end hole is provided with a wall hole communicating with the inside and outside; the outer prism module is provided with a plurality of inclined hole prism structures around the outer periphery of the end hole; the detection end of the inner detection device is directed toward the hole prism structure.
[0024] Optimally, the detection end of the inner detection device is tilted from top to bottom toward the flint of the feed trough; the detection end of the inner detection device is located in the same plane as the diameter direction of the transparent rotating disc; the end hole is provided with a pair of wall holes, and the two wall holes are located in the same straight line; the outer prism module is provided with a plurality of hole prism structures located at different heights around the outer circumference of the end hole.
[0025] Optimally, the external reflective assembly includes: an external vertical frame and a horizontal hanger;
[0026] The outer vertical frame is arranged outside the circumference of the transparent rotating disk; the transverse hanger is laterally connected to the outer vertical frame, and the transverse hanger spans from outside the circumference of the transparent rotating disk to the center of the transparent rotating disk; the outer prism module is connected to the transverse hanger and is located outside the circumference of the transparent rotating disk; the inner detection device is connected to the transverse hanger and is located at the center of the transparent rotating disk.
[0027] Optimally, it further includes: a size detection component;
[0028] The size detection components are distributed outside the circumference of the transparent rotating disk;
[0029] The size detection assembly includes: a size detection device and a size detection baffle;
[0030] The size detection device is located above the transparent rotating disc, and the size detection baffle is located below the transparent rotating disc; the detection end of the size detection device is directed from top to bottom toward the flint in the feeding trough, and is used to detect the size and external surface defects of the flint from top to bottom.
[0031] Optimally, the feeding mechanism further comprises: a vibration plate and a feeding channel;
[0032] The vibrating plate is used to store flint, and the output end of the vibrating plate is connected to the input end of the feeding channel, so as to output the flint to the feeding channel;
[0033] The output end of the feed channel is connected to the feed trough.
[0034] Optimally, the detection mechanism further comprises: a position adjustment component;
[0035] The position adjustment assembly includes: an adjustment frame, a detection horizontal track, a detection horizontal slider, a detection vertical track and a detection slider;
[0036] The detection horizontal slider is mounted on the detection horizontal track in a horizontally movable manner, and the adjustment frame is mounted on the detection horizontal slider; the detection vertical track is mounted on the adjustment frame in a vertically movable manner, and the detection slider is mounted on the detection vertical track in a lifting manner;
[0037] At least one of the end section detection assembly, the bottom detection assembly, the outer side detection device, the top detection assembly and the inner side detection device is installed with the detection slider.
[0038] Optimally, it further includes: a rejection device;
[0039] The feeding mechanism, the detecting mechanism and the rejecting device are sequentially distributed along the rotation direction of the transparent rotating disc;
[0040] The rejection device includes: a discharge receiving container and a classification drive mechanism;
[0041] Multiple discharge receiving containers are distributed along the circumference of the transparent rotating disc, and each discharge receiving container corresponds to one classification drive mechanism; the classification drive mechanism is communicatively connected to the detection mechanism; the output end of the classification drive mechanism is toward the feeding trough, and is used to drive the flint of the feeding trough to move, so that the flint moves to the input end of the discharge receiving container.
[0042] Compared with the prior art, one of the above technical solutions has the following beneficial effects:
[0043] This solution provides a flint inspection system, which uses a transparent rotating disc to transport a horizontally placed flint, driving the flint to pass through an end section inspection component, a bottom inspection component, an outer side inspection device, a top inspection component and an inner side inspection device. It can detect the surface processing condition of the flint from multiple angles, solving the problem that the existing flint cannot identify surface defects in a short time during large-scale inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 It is a schematic structural diagram of one embodiment of a flint detection system;
[0045] Figure 2 It is a schematic structural diagram of one embodiment of a flint detection system;
[0046] Figure 3 yes Figure 2 Enlarged view of part A in the middle;
[0047] Figure 4 It is a structural diagram of one embodiment of a bottom detection component;
[0048] Figure 5 It is a structural schematic diagram of one embodiment of the outer side detection device;
[0049] Figure 6 It is a structural schematic diagram of one embodiment of the rejection device;
[0050] Figure 7 It is a structural schematic diagram of one embodiment of the flint.
[0051] in:
[0052] Detection and conveying mechanism 1, feeding mechanism 2, detection mechanism 3; position adjustment component 4; rejection device 5;
[0053] Transparent rotating disc 11; feeding trough 111;
[0054] Vibrating plate 21, feeding channel 22;
[0055] End section detection assembly 31, bottom detection assembly 32, outer side detection device 33, top detection assembly 34, inner side detection device 35; upper prism module 36; external reflection assembly 37; size detection assembly 38;
[0056] End detection device 311, lower prism module 312;
[0057] Bottom detection device 321, upper shielding plate 322;
[0058] Top detection device 341, lower shielding plate 342;
[0059] External prism module 371, external vertical frame 372, horizontal hanger 373;
[0060] Size detection device 381, size detection baffle 382;
[0061] Adjustment frame 41, detection horizontal track 42, detection horizontal slide 43, detection vertical track 44, detection slide 45; discharge receiving container 51, classification drive mechanism 52;
[0062] Flint 9; end hole 91; wall hole 92. DETAILED DESCRIPTION
[0063] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0064] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", "inner end", "outer end", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, features defined as "first" or "second" may explicitly or implicitly include one or more such features, and are used to distinguish and describe features, without distinction of order or importance. In the description of the present invention, unless otherwise specified, "multiple" means more than two.
[0065] like Figure 1-7 , a flint detection system, comprising: a detection transmission mechanism 1, a feeding mechanism 2 and a detection mechanism 3;
[0066] The detection and transmission mechanism 1 is provided with a transparent rotating disc 11, which rotates around the center of the circle, driving the feeding troughs 111 distributed along the circumference to rotate; the output end of the feeding mechanism 2 is connected to the feeding trough 111, and is used to output the horizontally placed flint to the feeding trough 111;
[0067] The detection mechanism 3 includes: an end section detection component 31, a bottom detection component 32, an outer side detection device 33, a top detection component 34 and an inner side detection device 35;
[0068] The end section detection component 31, the bottom detection component 32, the outer side detection device 33 and the top detection component 34 are distributed outside the circumference of the transparent rotating disk 11; the inner side detection device 35 is set within the circumference of the transparent rotating disk 11;
[0069] The end section detection assembly 31 includes: an end detection device 311 and a lower prism module 312;
[0070] The detection end of the end detection device 311 is downwardly directed toward the feeding trough 111; the lower prism module 312 is located below the transparent rotating disk 11, and the lower prism module 312 is provided with an upwardly inclined lower prism structure 3121 at both ends of the flint; the detection end of the end detection device 311 is aligned with the lower prism module 312 to detect the end structure of the flint;
[0071] The bottom detection assembly 32 includes: a bottom detection device 321 and an upper shielding plate 322;
[0072] The bottom detection device 321 is located below the transparent rotating disc 11, and the upper shielding plate 322 is located above the transparent rotating disc 11; the detection end of the bottom detection device 321 is directed from bottom to top toward the flint in the feeding trough 111, and is used to detect the lower side structure of the flint;
[0073] The detection end of the outer surface detection device 33 is horizontally facing the flint of the feeding trough 111, and is used to detect the outer surface structure of the flint facing the circumference of the transparent rotating disk 11;
[0074] The top detection assembly 34 includes: a top detection device 341 and a lower shielding plate 342;
[0075] The top detection device 341 is located above the transparent rotating disc 11, and the lower shielding plate 342 is located below the transparent rotating disc 11; the detection end of the top detection device 341 is directed from top to bottom toward the flint in the feeding trough 111, and is used to detect the upper side structure of the flint;
[0076] The detection end of the inner detection device 35 faces the flint in the feeding trough 111 and is used to detect the inner side structure of the flint facing the center of the transparent rotating disk 11.
[0077] The present invention provides a flint inspection system, which transmits a horizontally placed flint through a transparent rotating disc 11, driving the flint to pass through the end section inspection component 31, the bottom inspection component 32, the outer side inspection device 33, the top inspection component 34 and the inner side inspection device 35, so as to realize multi-angle inspection of the surface processing condition of the flint, and solve the problem that the existing flint cannot identify surface defects in a short time during large-scale inspection.
[0078] Specifically, the transparent rotating disc 11 is used to receive the flints continuously output by the feeding mechanism 2. The flints are kept horizontally flat, and the trough wall of the feeding trough 111 can limit the position of the flints, which can avoid displacement of the transparent rotating disc 11 during rotation, thereby improving the detection stability. Moreover, the transparent rotating disc 11 of this solution is made of transparent material, which can conveniently detect the surface of the flint from bottom to top, thereby detecting the surface of the flint from multiple angles. Under the action of rotation, the transparent rotating disc 11 drives each flint to be transferred to the detection mechanism 3; the detection mechanism 3 includes: an end section detection component 31, a bottom detection component 32, an outer side detection device 33, a top detection component 34 and an inner side detection device 35. The arrangement order of the five on the transparent rotating disc 11 can be distributed according to actual conditions; such as Figure 1In one embodiment, the end section detection component 31, the bottom detection component 32, the outer side detection device 33, and the top detection component 34 are sequentially distributed on the outer circumference of the transparent rotating disk 11, and the inner side detection device 35 is located on the inner side of the transparent rotating disk 11; for the end section detection component 31, the end detection device 311 is arranged above the transparent rotating disk 11, and the lower prism module 312 is arranged below the transparent rotating disk 11, and the lower prism module 312 is provided with a lower prism structure 3121 tilted upward; in this way, the detection end of the end detection device 311 can obtain the image of the lower prism module 312 from top to bottom, and the lower prism structure 3121 obliquely reflects the two ends of the flint. The end structure is obtained by obtaining an image of the end structure, and then compared with a preset standard image to identify defects, mainly detecting the surface conditions of the cross-sections at both ends of the flint, such as whether it is oxidized black or white, chipped, cracked, etc.; for the bottom detection component 32, the bottom detection device 321 is located below the transparent rotating disc 11, and the upper baffle 322 is located above the transparent rotating disc 11 to block the light from above, so that the surface structure of the flint is displayed on the upper baffle 322, so that the bottom detection device 321 can obtain the lower side structure image of the flint in the feeding trough 111 from bottom to top, and can also detect whether the lower side structure has defects by comparing it with a preset standard image. Similar to the bottom detection component 32, for the top detection component 34, the lower baffle 342 is located below the transparent rotating disc 11 to block the light below, and the top detection device 341 can detect the upper side structure of the upper surface of the flint in the feed trough 111 from top to bottom, thereby identifying whether there are defects in the upper side structure; for the outer side detection device 33, the detection end of the outer side detection device 33 is horizontally oriented, and it can be aligned with the flint placed horizontally on the feed trough 111. When the feed trough 111 drives the flint to rotate to pass through the detection range of the outer side detection device 33, the outer side structure of the flint outside the circumference of the transparent rotating disc 11 is aligned with the detection end of the outer side detection device 33, so that the image of the outer side structure can be obtained, and then after comparison with the preset standard image, it can be detected whether there are defects in the outer side structure. Similar to the outer surface detection device 33, the inner surface detection device 35 is located within the circumference of the transparent rotating disk 11. The detection end of the inner surface detection device 35 is oriented toward the side of the flint that faces the center of the transparent rotating disk 11. In other words, the inner surface detection device 35 can detect whether there are defects in the inner surface structure of the flint. In this way, this solution can perform multi-angle inspection of the flint through the end section detection component 31, the bottom detection component 32, the outer surface detection device 33, the top detection component 34, and the inner surface detection device 35, thereby achieving fully automatic and accurate identification of flint surface defects.
[0079] The detection device in the detection mechanism 3 of this scheme is a well-known device capable of identifying surface defects, such as an industrial camera and a light source cooperating with the industrial camera, which can obtain visual images of flints in different positions and identify image differences based on well-known means such as algorithms and image processing, for example, by comparing with preset standard images to determine whether there are defects.
[0080] Optimally, the detection mechanism 3 further includes: an upper prism module 36;
[0081] The upper prism module 36 is disposed in the middle of the transparent rotating disc 11 ; the upper prism module 36 is provided with inclined central prism structures 361 at both ends of the flint;
[0082] The detection end of the outer surface detection device 33 is horizontally oriented toward the central prism structure 361 of the upper prism module 36 for detecting the end structure of the flint.
[0083] The outer side detection device 33 is located outside the circumference of the transparent rotating disk 11. In addition to being able to horizontally detect the outer side structure of the flint outside the circumference of the transparent rotating disk 11, in the optimal embodiment, an upper prism module 36 is provided in the middle of the transparent rotating disk 11. The upper prism module 36 is provided with a tilted central prism structure 361. The central prism structure 361 is respectively located at both ends of the flint, and its tilt angle can reflect the end structure at both ends of the flint; unlike the lower prism module 312, the lower prism module 312 is tilted to reflect the end structure below the flint, while the central prism structure 361 is close to the end structure in the center direction of the transparent rotating disk 11. The two prism structures reflect the end structure at different positions, respectively, thereby reflecting the end status from multiple angles; therefore, in addition to obtaining the outer side structure image of the flint, the outer side detection device 33 can also obtain the end structure image at both ends of the flint, thereby improving the detection accuracy.
[0084] Optimally, the detection mechanism 3 includes: an external reflection component 37;
[0085] The external reflective assembly 37 includes: an external prism module 371;
[0086] The outer prism module 371 is located outside the circumference of the transparent rotating disk 11;
[0087] At least one end of the flint is provided with an end hole, and the inner wall of the end hole is provided with a wall hole communicating with the inside and outside; the outer prism module 371 is provided with a plurality of inclined hole prism structures 3711 around the outer periphery of the end hole; the detection end of the inner detection device 35 is facing the hole prism structure 3711.
[0088] In some embodiments, the inner side detection device 35 may only need to detect the inner side structure of the flint; and in the best embodiment, such as Figure 7 In actual use, flint will have an end hole at one end, and a wall hole in the end hole; Figure 2 In this solution, an outer prism module 371 can be set outside the circumference of the transparent rotating disk 11. The outer prism module 371 is provided with a plurality of hole prism structures 3711 around the outer circumference of the wall hole. Therefore, the detection end of the inner detection device 35 can not only obtain the image of the inner surface structure, but also obtain the image reflected by the hole prism structure 3711, and then detect the structure of the end hole at multiple angles, so as to identify whether there is a wall hole in the end hole and whether there is a defect in the end hole.
[0089] Optimally, the detection end of the inner detection device 35 is tilted from top to bottom toward the flint in the feed trough 111; the detection end of the inner detection device 35 is located in the same plane as the diameter direction of the transparent rotating disk 11; the end hole is provided with a pair of wall holes, and the two wall holes are located in the same straight line; the outer prism module 371 is provided with a plurality of hole prism structures 3711 located at different heights around the outer circumference of the end hole.
[0090] In some embodiments, the inner detection device 35 can be horizontally oriented toward the flint in the feed trough 111, and in the optimal embodiment, the horizontally inclined central prism structure 361 can reflect the lower area of the inner side surface structure; in this regard, the inner detection device 35 can be tilted toward the flint in the feed trough 111, mainly to obtain the upper area of the inner side surface structure, so that the entire inner side surface structure can be detected; and the advantage of the output end of the inner detection device 35 being tilted downward is that it can be tilted toward one of the nearest wall holes, which can improve the recognition of the wall hole; and the other wall hole is reflected by the hole prism structure 3711 at a different height, and the inner detection device 35 is tilted toward the hole prism structure 3711 to indirectly obtain images of the wall holes at different positions, which can increase the recognition of wall holes located in the same straight line.
[0091] Optimally, the outer reflective assembly 37 includes: an outer vertical frame 372 and a horizontal hanger 373;
[0092] The outer vertical frame 372 is arranged outside the circumference of the transparent rotating disk 11; the transverse hanger 373 is laterally connected to the outer vertical frame 372, and the transverse hanger 373 spans from outside the circumference of the transparent rotating disk 11 to the center of the transparent rotating disk 11; the outer prism module 371 is connected to the transverse hanger 373 and is located outside the circumference of the transparent rotating disk 11; the inner detection device 35 is connected to the transverse hanger 373 and is located at the center of the transparent rotating disk 11.
[0093] The outer vertical frame 372 is arranged outside the circumference of the transparent rotating disk 11, and can be used to fix the transversely extending transverse hanger 373, so that the transverse hanger 373 spans from outside the circumference of the transparent rotating disk 11 to the center of the transparent rotating disk 11, thereby making the outer prism module 371 located outside the circumference of the transparent rotating disk 11 and the inner detection device 35 located at the center of the transparent rotating disk 11; the inner detection device 35 can be suspended and facing downward without affecting the normal rotation of the transparent rotating disk 11.
[0094] Optimally, it further includes: a size detection component 38;
[0095] The size detection components 38 are distributed outside the circumference of the transparent rotating disk 11;
[0096] The size detection assembly 38 includes: a size detection device 381 and a size detection baffle 382;
[0097] The size detection device 381 is located above the transparent rotating disc 11, and the size detection baffle 382 is located below the transparent rotating disc 11; the detection end of the size detection device 381 is directed from top to bottom toward the flint in the feeding trough 111, and is used to detect the size and external surface defects of the flint from top to bottom.
[0098] For the size detection device 381, its detection end is vertically facing the flint in the feeding trough 111. Since the flint is placed horizontally, when the detection end of the size detection device 381 is downwardly facing the flint, the size detection baffle 382 is located below the flint to block the light below, thereby placing the overall outline of the flint on the size detection baffle 382. The outer contour features of the flint can be directly obtained, so that the length, diameter and size of different steps of the flint can be obtained; if the parameters of the flint obtained are significantly different from the preset standard parameters, the tested flint will be recorded as unqualified. At the same time, in addition to detecting the size, the size detection device 381 can also detect the outer surface defects of the flint from top to bottom, mainly detecting the cylindrical surface defects of the outer cylinder and the defects at the two end faces of the cylinder, to achieve multi-angle defect detection.
[0099] Optimally, the feeding mechanism 2 further includes: a vibration plate 21 and a feeding channel 22;
[0100] The vibration plate 21 is used to store flint, and the output end of the vibration plate 21 is connected to the input end of the feeding channel 22 for outputting flint to the feeding channel 22;
[0101] The output end of the feed channel 22 is connected to the feed trough 111 .
[0102] The feed channel 22 is connected to the feed trough 111 and is used to continuously output flint to the feed trough 111; the inner wall of the feed channel 22 can be used to limit the transfer path of the flint so that the flint is output to the feed trough 111; and the input end of the feed channel 22 can be connected to the vibration plate 21, and the vibration plate 21 can continuously input horizontally placed flint into the feed channel 22.
[0103] Optimally, the detection mechanism 3 further includes: a position adjustment component 4;
[0104] The position adjustment assembly 4 includes: an adjustment frame 41, a detection horizontal rail 42, a detection horizontal slider 43, a detection vertical rail 44 and a detection slider 45;
[0105] The detection horizontal slider 43 is horizontally mounted on the detection horizontal rail 42, and the adjustment frame 41 is mounted on the detection horizontal slider 43; the detection vertical rail 44 is vertically mounted on the adjustment frame 41, and the detection slider 45 is vertically mounted on the detection vertical rail 44;
[0106] The detection slider 45 is installed on at least one of the end section detection assembly 31 , the bottom detection assembly 32 , the outer side detection device 33 , the top detection assembly 34 and the inner side detection device 35 .
[0107] The end section detection component 31, the bottom detection component 32, the outer side detection device 33, the top detection component 34 and the inner side detection device 35 can be installed in the position adjustment component 4 as needed. The position adjustment component 4 can drive the corresponding detection device to perform horizontal adjustment and lifting adjustment, so as to adjust the position of the detection end according to actual conditions; specifically, the detection horizontal slider 43 can be relatively moved on the detection horizontal track 42, and the horizontal position of the adjustment frame 41 can be adjusted, thereby indirectly adjusting the horizontal position of the detection device; and the detection slider 45 is installed on the detection vertical track 44 for lifting and moving, and the vertical position of the detection device can be adjusted.
[0108] Optimally, it further comprises: a rejecting device 5;
[0109] The feeding mechanism 2, the detecting mechanism 3 and the rejecting device 5 are sequentially distributed along the rotation direction of the transparent rotating disc 11;
[0110] The rejecting device 5 includes: a discharge receiving container 51 and a classification driving mechanism 52;
[0111] Multiple discharge receiving containers 51 are distributed along the circumference of the transparent rotating disc 11, and each discharge receiving container 51 corresponds to a classification drive mechanism 52; the classification drive mechanism 52 is communicatively connected to the detection mechanism 3; the output end of the classification drive mechanism 52 is toward the feeding trough 111, and is used to drive the flint of the feeding trough 111 to move, so that the flint moves to the input end of the discharge receiving container 51.
[0112] When the feed trough 111 rotates the flint to the input end passing through the discharge receiving container 51, the classification drive mechanism 52 can be activated. The output end of the classification drive mechanism 52 can drive the flint in the feed trough 111 to move, so that the flint in the feed trough 111 is output to the input end of the discharge receiving container 51, thereby automatically outputting the flint to the discharge receiving container 51, achieving the effect of automatically discharging the flint. The classification drive mechanism 52 is communicatively connected to the detection mechanism 3. Based on the detection results of the detection mechanism 3, the classification drive mechanism 52 outputs the flint to a certain discharge receiving container 51 when each flint moves to the discharge receiving container 51, thereby achieving the automatic classification of the flint.
[0113] In one embodiment, the classification drive mechanism 52 may be a mechanism for driving linear movement, such as a well-known linear drive device such as an air cylinder, an oil cylinder, or a manipulator.
[0114] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A flint detection system, characterized in that: include: Detection of conveying mechanism, feeding mechanism and detection mechanism; The detection and transmission mechanism is provided with a transparent rotating disc, which rotates around the center of the circle, driving the feeding troughs distributed along the circumference to rotate; the output end of the feeding mechanism is connected to the feeding trough, for outputting the horizontally placed flint to the feeding trough; The detection mechanism includes: an end section detection component, a bottom detection component, an outer side detection device, a top detection component and an inner side detection device; The end section detection component, bottom detection component, outer side detection device and top detection component are distributed outside the circumference of the transparent rotating disk; the inner side detection device is arranged inside the circumference of the transparent rotating disk; The end section detection assembly includes: an end detection device and a lower prism module; The detection end of the end detection device is downwardly directed toward the feeding trough; the lower prism module is located below the transparent rotating disc, and the lower prism module is provided with an upwardly inclined lower prism structure at both ends of the flint; the detection end of the end detection device is aligned with the lower prism module to detect the end structure of the flint; The bottom detection assembly includes: a bottom detection device and an upper shielding plate; The bottom detection device is located below the transparent rotating disc, and the upper shielding plate is located above the transparent rotating disc; the detection end of the bottom detection device is directed from bottom to top toward the flint in the feeding trough, and is used to detect the lower side structure of the flint; The detection end of the outer surface detection device is horizontally facing the flint of the feeding trough, and is used to detect the outer surface structure of the flint facing the circumference of the transparent rotating disk; The top detection assembly includes: a top detection device and a lower shielding plate; The top detection device is located above the transparent rotating disc, and the lower shielding plate is located below the transparent rotating disc; the detection end of the top detection device is directed from top to bottom toward the flint in the feeding trough, and is used to detect the upper side structure of the flint; The detection end of the inner detection device faces the flint in the feeding trough, and is used to detect the inner side structure of the flint facing the center of the transparent rotating disk.
2. A flint detection system according to claim 1, characterized in that: The detection mechanism further includes: an upper prism module; The upper prism module is arranged in the middle of the transparent rotating disc; the upper prism module is provided with inclined central prism structures at both ends of the flint; The detection end of the outer surface detection device is horizontally oriented toward the central prism structure of the upper prism module, and is used to detect the end structure of the flint.
3. A flint detection system according to claim 1 or 2, characterized in that: The detection mechanism includes: an external reflection component; The external reflection component includes: an external prism module; The outer prism module is located outside the circumference of the transparent rotating disk; At least one end of the flint is provided with an end hole, and the inner wall of the end hole is provided with a wall hole communicating with the inside and outside; the outer prism module is provided with a plurality of inclined hole prism structures around the outer periphery of the end hole; the detection end of the inner detection device is directed toward the hole prism structure.
4. A flint detection system according to claim 3, characterized in that: The detection end of the inner detection device is tilted from top to bottom toward the flint of the feed trough; the detection end of the inner detection device is located in the same plane as the diameter direction of the transparent rotating disk; the end hole is provided with a pair of wall holes, and the two wall holes are located in the same straight line; the outer prism module is provided with a plurality of hole prism structures located at different heights around the outer circumference of the end hole.
5. A flint detection system according to claim 4, characterized in that: The external reflective assembly includes: an external vertical frame and a horizontal hanger; The outer vertical frame is arranged outside the circumference of the transparent rotating disk; the transverse hanger is laterally connected to the outer vertical frame, and the transverse hanger spans from outside the circumference of the transparent rotating disk to the center of the transparent rotating disk; the outer prism module is connected to the transverse hanger and is located outside the circumference of the transparent rotating disk; the inner detection device is connected to the transverse hanger and is located at the center of the transparent rotating disk.
6. A flint detection system according to claim 1, characterized in that: Also includes: Dimension detection components; The size detection components are distributed outside the circumference of the transparent rotating disk; The size detection assembly includes: a size detection device and a size detection baffle; The size detection device is located above the transparent rotating disc, and the size detection baffle is located below the transparent rotating disc; the detection end of the size detection device is directed from top to bottom toward the flint in the feeding trough, and is used to detect the size and external surface defects of the flint from top to bottom.
7. A flint detection system according to claim 1, characterized in that: The feeding mechanism further comprises: a vibration plate and a feeding channel; The vibrating plate is used to store flint, and the output end of the vibrating plate is connected to the input end of the feeding channel, so as to output the flint to the feeding channel; The output end of the feed channel is connected to the feed trough.
8. A flint detection system according to claim 1, characterized in that: The detection mechanism further includes: a position adjustment component; The position adjustment assembly includes: an adjustment frame, a detection horizontal track, a detection horizontal slider, a detection vertical track and a detection slider; The detection horizontal slider is mounted on the detection horizontal track in a horizontally movable manner, and the adjustment frame is mounted on the detection horizontal slider; the detection vertical track is mounted on the adjustment frame in a vertically movable manner, and the detection slider is mounted on the detection vertical track in a lifting manner; At least one of the end section detection assembly, the bottom detection assembly, the outer side detection device, the top detection assembly and the inner side detection device is installed with the detection slider.
9. A flint detection system according to claim 1, characterized in that: Also includes: Rejection device; The feeding mechanism, the detecting mechanism and the rejecting device are sequentially distributed along the rotation direction of the transparent rotating disc; The rejection device includes: a discharge receiving container and a classification drive mechanism; Multiple discharge receiving containers are distributed along the circumference of the transparent rotating disc, and each discharge receiving container corresponds to one classification drive mechanism; the classification drive mechanism is communicatively connected to the detection mechanism; the output end of the classification drive mechanism is toward the feeding trough, and is used to drive the flint of the feeding trough to move, so that the flint moves to the input end of the discharge receiving container.