Metal composite card

Through the design of metal composite cards, the problems of short life and difficulty in degradation of traditional PVC cards are solved, the durability and environmental protection of the cards are achieved, and the appearance and feel are improved, which is suitable for high-end personalized needs.

CN223284619UActive Publication Date: 2025-08-29DONGGUAN HONGRUI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422700277.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-08-29
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

The use of traditional PVC materials in existing cards leads to shortening of life and being difficult to degrade, affecting environmental protection.

Method used

It adopts a metal composite structure, including a metal texture layer, an information layer and an effect display layer, and through the isolation layer and hollow groove design, combined with the PET film material, the flatness of the connection and the overall structural stability of the card are improved.

Benefits of technology

It improves the service life of the card, enhances environmental protection, and improves the appearance and feel of the card to meet high-end personalized needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a metal composite card, and belongs to the technical field of card manufacturing. A metal composite card comprises a card body which comprises a texture layer; the hollowed-out groove is formed in the texture layer; the coil layer is positioned in the hollow groove and is used for transmitting and receiving wireless signals; the information layer is located on one side of the texture layer and used for displaying card information; and the effect display layer is positioned on one side, opposite to the information layer, of the texture layer. Compared with the traditional PVC (polyvinyl chloride) card, the texture card provided by the utility model adopts the metal texture layer, so that the environmental protection problem caused by using the traditional PVC material is solved, and the service life of the intelligent card can be greatly prolonged by adopting the metal texture layer.
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Description

Technical Field

[0001] The utility model relates to the technical field of card making, in particular to a metal composite card. Background Art

[0002] As people's living standards continue to improve, the demands for smart cards used in daily life are increasing, not only in terms of functionality and security, but also in terms of aesthetics. Adding metal as an intermediate layer during the smart card production process not only significantly increases the card's service life, but also reduces its weight, enhancing its overall feel and reflecting the cardholder's distinguished status.

[0003] In the prior art, most cards use traditional PVC materials. During long-term use, especially when frequently bent, the internal molecular structure of the card is easily damaged, which will shorten the life of the card. At the same time, PVC materials are difficult to degrade in the natural environment. Their chemical structure is stable and it takes a long time to decompose, which affects the environmental protection. Therefore, the present application provides a metal composite card to meet the needs. Utility Model Content

[0004] The technical problem to be solved by the present invention is to provide a metal composite card to solve the problem that most existing cards use traditional PVC materials. During long-term use, especially when frequently bent, the internal molecular structure of the card is easily damaged, which shortens the life of the card. At the same time, the PVC material is difficult to degrade in the natural environment. Its chemical structure is stable and it takes a long time to decompose, which affects the environmental protection.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a metal composite card, comprising: a card body, the card body including a texture layer; a hollow groove, opened on the texture layer; a coil layer, located in the hollow groove, used for transmitting and receiving wireless signals; an information layer, located on one side of the texture layer, used for displaying card information; an effect display layer, located on the texture layer and on the side away from the information layer.

[0006] Preferably, it further comprises: two groups of isolation layers, respectively located on both sides of the texture layer, and the information layer and the effect display layer are respectively installed on one group of isolation layers.

[0007] Preferably, the texture layer is made of metal, and the thickness of the texture layer (2) is between 0.3 and 0.5 mm.

[0008] Preferably, the information layer has a thickness between 0.1 and 0.3 mm.

[0009] Preferably, the hollow groove includes an insertion area and an overlapping area, the insertion area is used to directly place the coil layer, and the overlapping area is used to fix and support the coil layer.

[0010] Preferably, the insulating layer is made of PET film, and the thickness of the insulating layer is between 0.025-0.075 mm.

[0011] Compared with the prior art, the present invention has at least the following beneficial effects: 1. In the above scheme, by setting a texture layer of metal material, compared with the problems of traditional PVC material cards such as single material and short service life, the texture card in the present invention adopts metal material to improve the environmental problems brought about by the use of traditional PVC materials and can also greatly improve the service life of the smart card.

[0012] 2. By changing the materials on both sides of the texture layer, the information layer is more compatible with existing bank card processing technologies such as magnetic mounting, hot stamping holograms, and signature strips. The display layer uses materials such as ceramic, veneer, carbon fiber, leather, cloth, paper, glass, sapphire, electroplated metal patches, PVC, PC, and PET. The entire card not only retains the texture and feel of a metal card, but also has a more stable and noble appearance. This diversity and richness better caters to existing customers' pursuit of high-end and personalized products.

[0013] 3. By increasing the overlapping area, the impact of the seam on the card surface caused by the splicing of two materials in the middle texture layer is effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings, which constitute part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and enable those skilled in the relevant art to make and use the present disclosure.

[0015] Figure 1 It is a structural diagram of the utility model;

[0016] Figure 2 It is an exploded view of the utility model;

[0017] Figure 3 This is a cross-sectional view of some components of the texture layer in the present invention.

[0018] [reference numerals]

[0019] 1. Card body; 2. Texture layer; 3. Hollow slot; 4. Coil layer; 5. Information layer; 6. Effect display layer; 7. Isolation layer; 8. Insertion area; 9. Overlap area.

[0020] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the appended claims. DETAILED DESCRIPTION

[0021] The following describes a metal composite card provided by the present invention in detail with reference to the accompanying drawings and specific embodiments. It is also noted that, for the sake of completeness, the following embodiments are best and preferred embodiments, and those skilled in the art may employ alternative implementations for known technologies. Furthermore, the accompanying drawings are intended only to provide a more detailed description of the embodiments and are not intended to limit the present invention.

[0022] Example 1: Figures 1 to 3 As shown, an embodiment of the present invention provides a metal composite card, comprising: a card body 1, the card body 1 including a texture layer 2; a hollow groove 3, opened on the texture layer 2; a coil layer 4, located in the hollow groove 3, for transmitting and receiving wireless signals; an information layer 5, located on one side of the texture layer 2, for displaying card information; an effect display layer 6, located on the texture layer 2, and located on the side away from the information layer 5.

[0023] like Figures 1 to 3 As shown, it also includes: two groups of isolation layers 7, which are respectively located on both sides of the texture layer 2, and the information layer 5 and the effect display layer 6 are respectively installed on one group of isolation layers 7.

[0024] The texture layer 2 is made of metal, and the thickness of the texture layer 2 is between 0.3 and 0.5 mm; and the optimal thickness of the texture layer 2 is 0.4 mm.

[0025] The thickness of the information layer 5 is between 0.1 and 0.3 mm, and the optimal thickness of the information layer 5 is 0.2 mm.

[0026] It should be noted that the card body 1 comprises a texture layer 2, an information layer 5, and an effect display layer 6. An isolation layer 7 is installed on the texture layer 2 on the side where the texture layer 2, information layer 5, and effect display layer 6 contact each other. Specifically, two isolation layers 7 are pre-laminated with the texture layer 2 to form an intermediate texture layer 2 with an antenna, which is then laminated together with the effect display layer 6 and information layer 5 to prevent the visible seam. The coil layer 4 is filled with PVC with an antenna, filling the hollow groove 3. The surface of the information layer 5 can be a PVC card surface with information such as a magnetic stripe, hologram, or signature strip. The effect display layer 6 can be made of materials such as ceramic, veneer, carbon fiber, leather, cloth, paper, glass, sapphire, electroplated metal patches, PVC, PC, and PET. This not only retains the texture and feel of a metal card, but also gives the card a more stable and elegant appearance. This diversity and richness better caters to current customers' pursuit of high-end and personalized products.

[0027] Example 2: Figure 3 As shown, the hollow groove 3 includes an insertion area 8 and an overlapping area 9. The insertion area 8 is used to directly place the coil layer 4, and the overlapping area 9 is used to fix and support the coil layer 4 to improve the flatness of the connection between the texture layer 2 and the coil layer 4; to improve the flatness of the connection between the texture layer 2 and the coil layer 4.

[0028] The insulating layer 7 is made of PET film, and the thickness of the insulating layer 7 is between 0.025 and 0.075 mm.

[0029] It should be noted that the present invention can reduce the performance of this seam by adjusting and optimizing the overlapping method of the PVC with antenna (i.e., coil layer 4) and the intermediate texture layer 2. At this time, the hollow groove 3 is circular. Specifically, the hollow edge of the upper surface of the intermediate texture layer 2 is 5mm and 0.2mm is milled off by CNC equipment. At the same time, the edge of the PVC with the coil is enlarged by 5mm, and this 5mm is also milled thin by 0.2mm. The two can then be embedded and overlapped. This overlapping form can greatly improve the flatness of the connection between the two and effectively reduce the impact of the seam.

[0030] Example 3: In addition, the present invention can change the shape of the hollow area of ​​the intermediate texture layer 2, and at the same time laser etch or electroplate the metal of the intermediate texture layer 2 so that the gaps produced and the etching lines or electroplating lines are integrated with each other to form a beautiful pattern. In this way, after the entire card is pressed together, the pattern designed by us will appear.

[0031] The technical solution provided by the present invention is to first open a user-customized pattern on a texture layer 2 made of metal material, or directly use a universal circle to form a hollow groove 3 of a certain shape, and then fill it with PVC with an antenna of corresponding size, and press a group of isolation layers 7 on both sides of the texture layer 2 to avoid the appearance of this seam. Finally, the texture layer 2, the information layer 5 and the effect display layer 6 are pressed together with a specific glue or film through a specific lamination process to form a complete card body 1.

[0032] This invention encompasses any alternatives, modifications, equivalents, and solutions that do not depart from the spirit and scope of this invention. While specific details are described in detail in the preferred embodiments of this invention to provide a thorough understanding, those skilled in the art will be able to fully understand this invention without these details. Furthermore, to avoid unnecessary confusion regarding the essence of this invention, well-known methods, processes, procedures, components, and circuits have not been described in detail.

[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A metal composite card, characterized in that: include: A card body (1), the card body (1) comprising a texture layer (2); A hollow groove (3) is provided on the texture layer (2); The coil layer (4) is located in the hollow groove (3) and is used for transmitting and receiving wireless signals; An information layer (5), located on one side of the texture layer (2), is used to display card information; The effect display layer (6) is located on the texture layer (2) and on the side away from the information layer (5).

2. The metal composite card according to claim 1, characterized in that: Also includes: Two groups of isolation layers (7) are respectively located on both sides of the texture layer (2); the information layer (5) and the effect display layer (6) are respectively installed on one group of isolation layers (7).

3. The metal composite card according to claim 1, characterized in that: The texture layer (2) is made of metal, and the thickness of the texture layer (2) is between 0.3 and 0.5 mm.

4. The metal composite card according to claim 1, characterized in that: The information layer (5) has a thickness between 0.1 and 0.3 mm.

5. The metal composite card according to claim 1, characterized in that: The hollow groove (3) comprises an insertion area (8) and an overlap area (9); the insertion area (8) is used to directly place the coil layer (4); and the overlap area (9) is used to fix and support the coil layer (4).

6. The metal composite card according to claim 2, characterized in that: The insulating layer (7) is made of PET film, and the thickness of the insulating layer (7) is between 0.025 and 0.075 mm.