Motor stator winding mechanism convenient to position

By introducing a worm gear and worm structure and a suction dust collection system into the motor stator winding mechanism, the problem of manual positioning and dust cleaning of the stator is solved, automatic positioning and dust cleaning are achieved, and winding effect and motor life are improved.

CN223285716UActive Publication Date: 2025-08-29YIZHU MOTOR SUZHOU CO LTD
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Patent Information

Application Number
CN202422071162.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-29
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing motor stator winding mechanism needs to be manually positioned, and the positioning and anti-detachment effect is limited, which affects the winding effect, and is not convenient for dust suction and affects the service life of the motor.

Method used

A motor stator winding mechanism including a base, support plate, movable plate, clamp, worm gear and worm structure and suction dust collection system is designed. The automatic positioning and anti-detachment of the stator body is realized through the worm gear and worm structure, and dust is cleaned up through the suction dust collection structure.

Benefits of technology

The automatic positioning and anti-disassembly of the stator body is realized, the winding effect is improved, and the dust is effectively cleaned by the suction dust collection structure, extending the service life of the motor.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223285716U_ABST
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Abstract

The utility model discloses a motor stator winding mechanism convenient to position. The motor stator winding mechanism comprises a base, a supporting plate fixedly connected to the upper side of the left front end of the base, and a moving assembly and a protective net which are fixed to the upper side of the right end and the inner side of the upper end of the base respectively. The motor further comprises a positioning anti-falling structure arranged on the upper side of the left front end of the base, the positioning anti-falling structure comprises a supporting plate, a movable plate, a stator body, a fixed plate, a clamping plate, a worm gear, a worm, a double-end motor and a limiting block, the movable plate penetrates through the supporting plate in a clamped mode, and a rotating structure is arranged on the front side of the movable plate. Wherein the rotating structure comprises a servo motor and a bearing plate. According to the motor stator winding mechanism convenient to position, the stator body can be conveniently positioned and prevented from falling off, the positioned and anti-falling stator body can be conveniently rotated for winding, the winding effect is good, the stator body and winding wires can be conveniently sucked, and dust and the like can be conveniently filtered, collected and cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor stator winding, in particular to a motor stator winding mechanism which is easy to position. Background Art

[0002] The motor is mainly composed of a stator, rotor, bearings, casing, terminal blocks, cooling system, etc. The stator is usually composed of silicon steel sheets and winding wires. During the production process of the motor stator, the copper wire needs to be wound around the stator through a winding mechanism.

[0003] For example, the Chinese utility model patent with authorization announcement number CN221408643U discloses a winding mechanism for motor stator processing, including a tension adjustment component for controlling the tension of the copper wire, a moving component for driving the wire payer to move, and a rotating component for driving the fixed component to rotate. One side of the tension adjustment component is connected to one side of the wire payer, and the outside of the wire payer is arranged on the side of the moving component. The bottom of the moving component is connected to the top of the workbench, and the top of the workbench is also provided with a rotating component, and one side of the rotating component is provided with a fixed component; through the use of the above components, the winding mechanism can adjust the tension of the copper wire according to actual needs during the winding process, so that the copper wire and the stator are wrapped more tightly to meet the use requirements.

[0004] However, during use, the stator body needs to be manually positioned, and the positioning and anti-slip effect of the stator body is limited, which in turn affects the winding effect. It is also inconvenient to extract dust from the stator body and winding, and dust can easily affect the later service life of the motor. Therefore, we propose a motor stator winding mechanism that is easy to position in order to solve the above problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a motor stator winding mechanism that is easy to position, so as to solve the problem that a motor stator processing winding mechanism proposed in the above-mentioned background technology needs to be manually positioned on the stator body during use, and the positioning and anti-slip effect of the stator body is limited, which in turn affects the winding effect, and it is not convenient to vacuum dust from the stator body and the winding, and dust and the like can easily affect the later service life of the motor.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a motor stator winding mechanism that is easy to position, comprising: a base, a support plate fixedly connected to the upper side of the left front end of the base, and a moving assembly and a protective net fixed to the upper side and inner side of the right end of the base;

[0007] Also includes:

[0008] A positioning and anti-slipping structure is provided on the upper left front end of the base, wherein the positioning and anti-slipping structure includes a support plate, a movable plate, a stator body, a fixed plate, a clamping plate, a worm gear, a worm, a double-headed motor and a limit block, and the movable plate is engaged and penetrates the support plate, and a rotating structure is provided on the front side of the movable plate, wherein the rotating structure includes a servo motor and a receiving plate;

[0009] A movable wire-paying adjustment structure is provided above the right end of the base, wherein the movable wire-paying adjustment structure includes a movable assembly, a wire-paying device and a tension adjustment assembly, wherein the wire-paying device is located on the left side of the movable assembly, and the tension adjustment assembly is installed on the rear side of the wire-paying device;

[0010] A suction dust collection structure is provided on the inner side of the middle part of the base, wherein the suction dust collection structure includes a protective net, an exhaust fan and a filter box, and the exhaust fan and the filter box are arranged in sequence under the protective net, and a controller is embedded on the inner side of the right rear upper end of the base.

[0011] As the preferred technical solution of the present invention, the stator body is fitted on the rear side of the middle part of the movable plate, and a fixed plate fixed to the support plate is fitted under the stator body, and a splint rotatably connected to the fixed plate is symmetrically provided on the inner side of the outer end of the fixed plate, and the snap fastener of the splint is fitted outside the stator body.

[0012] By adopting the above technical solution, since the stator body is fitted on the rear side of the middle part of the movable plate, and a fixed plate fixed to the support plate is fitted under the stator body, and a clamping plate symmetrically connected to the inner side of the outer end of the fixed plate is rotatably provided, and the clip of the clamping plate is fitted on the outside of the stator body, it is convenient to position the stator body through the clamping plate.

[0013] As a preferred technical solution of the present invention, the rear side of the splint is fixedly connected to a worm wheel located behind the fixed plate, and the upper side of the worm wheel is meshedly connected to a worm, and the worm wheel and the worm are symmetrically arranged about the fixed plate.

[0014] By adopting the above technical solution, since the rear side of the splint is fixedly connected to a worm wheel located behind the fixed plate, and the upper side of the worm wheel is meshedly connected to a worm, and the worm wheel and the worm are symmetrically arranged about the fixed plate, it is convenient to prevent the positioned stator body from falling off through the meshing self-locking of the worm wheel and the worm.

[0015] As the preferred technical solution of the present invention, the inner end of the worm is connected to a double-headed motor via a coupling, and the double-headed motor is fixedly connected to the fixed plate via a clamp and screws, and the outer end of the worm is engaged with a non-detachable limit block, and the limit block is fixedly connected to the fixed plate.

[0016] By adopting the above technical solution, since the inner end of the worm is connected to the double-headed motor via a coupling, and the double-headed motor is fixedly connected to the fixed plate via a clamp and screws, and the outer end of the worm is engaged and non-detachably connected to the limiting block, and the limiting block is fixedly connected to the fixed plate, it is convenient for the double-headed motor to drive the worm unit to rotate in the opposite direction under the engagement limit of the limiting block.

[0017] As a preferred technical solution of the present invention, the exhaust fan is fixedly installed on the inner side of the middle portion of the base, and a filter box is provided below the exhaust fan and is nested and fit with the base.

[0018] By adopting the above technical solution, since the exhaust fan is fixedly installed on the inner side of the middle part of the base, and a filter box is provided below the exhaust fan and is nested with the base, it is convenient to perform suction and filtration collection through the exhaust fan and the filter box.

[0019] As a preferred technical solution of the present invention, the front side of the movable plate is connected to a servo motor via a coupling, and a receiving plate fixedly connected to the support plate is nested and attached to the outer side of the servo motor.

[0020] By adopting the above technical solution, since the front side of the movable plate is connected to the servo motor via a coupling, and the outer side of the servo motor is nested and fitted with a receiving plate fixedly connected to the support plate, it is convenient for the servo motor supported by the receiving plate to drive the movable plate to rotate.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. The utility model is provided with a base, a support plate, a movable plate and a stator body. Since the upper left front end of the base is fixedly connected with a support plate that is engaged with the inner side and penetrates the movable plate, the middle rear side of the movable plate is fitted with the stator body, and the lower part of the stator body is fitted with a fixed plate fixed with the movable plate. The inner sides of the left and right ends of the fixed plate are rotatably connected with clamping plates that are engaged with the stator body, and the rear side of the clamping plate is fixedly connected with a worm wheel that meshes with the worm on the upper side. The worm monomer is connected in a linked manner under the engagement limit of the limit block through the operation of the double-headed motor, so it is convenient to position and prevent the stator body from falling off.

[0023] 2. The utility model is provided with a base, a moving assembly, a wire pay-off and a tension adjustment assembly. Since the upper right end of the base is fixedly connected to the moving assembly, the left side of the moving assembly is connected to the wire pay-off with the tension adjustment assembly installed on the rear side, and the front side of the movable plate is connected to the servo motor via a coupling, and the servo motor is fitted with a receiving plate fixedly connected to the support plate, it is convenient to rotate the stator body for positioning and preventing slipping to perform winding, and it is convenient to achieve a good winding effect;

[0024] 3. The utility model is equipped with a base, a protective net, an exhaust fan and a filter box. Since the protective net is fixedly connected to the inner side of the upper end of the base, an exhaust fan installed on the inner side of the middle part of the base is provided under the protective net, and a filter box is provided below the exhaust fan and is nested and fit with the base. Therefore, it is convenient to suck the stator body and windings, and filter, collect and clean the dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0026] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0027] Figure 2 For this utility model Figure 1 A in the middle is an enlarged structural diagram;

[0028] Figure 3 This is a schematic diagram of the top cross-sectional structure of the connection between the movable plate and the support plate of the utility model;

[0029] Figure 4 This is a schematic diagram of the overall structure of the connection between the protective net and the base of the utility model;

[0030] Figure 5 This is a schematic diagram of the overall structure of the connection section between the filter box and the base of the utility model.

[0031] In the figure: 1. Base; 2. Support plate; 3. Movable plate; 4. Stator body; 5. Fixed plate; 6. Clamp; 7. Worm gear; 8. Worm; 9. Double-head motor; 10. Limit block; 11. Moving assembly; 12. Wire release; 13. Tension adjustment assembly; 14. Protective net; 15. Exhaust fan; 16. Filter box; 17. Controller; 18. Servo motor; 19. Adapter plate. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] See also Figure 1-5, the utility model provides the following technical solutions: a motor stator winding mechanism that is easy to position, including a base 1, a support plate 2, a movable plate 3, a stator body 4, a fixed plate 5, a splint 6, a worm gear 7, a worm 8, a double-headed motor 9, a limit block 10, a moving component 11, a wire release 12, a tension adjustment component 13, a protective net 14, an exhaust fan 15, a filter box 16, a controller 17, a servo motor 18 and a receiving plate 19, a support plate 2 fixedly connected to the upper left front end of the base 1 and a moving component 11 and a protective net 14 fixed to the upper right end and the inner side of the upper end of the base 1, a positioning anti-slip structure is provided on the upper left front end of the base 1, wherein the positioning anti-slip structure includes the support plate 2, the movable plate 3, the stator body 4, the fixed plate 5, the splint 6, the worm gear 7, the worm 8, a double-headed motor Motor 9 and limit block 10, and the movable plate 3 is engaged and passes through the support plate 2, and a rotating structure is provided on the front side of the movable plate 3, wherein the rotating structure includes a servo motor 18 and a receiving plate 19, and a mobile line-paying adjustment structure is provided above the right end of the base 1, wherein the mobile line-paying adjustment structure includes a moving component 11, a line payer 12 and a tension adjustment component 13, and the line payer 12 is located on the left side of the moving component 11, and the tension adjustment component 13 is installed on the rear side of the line payer 12, and a suction dust collection structure is provided on the inner side of the middle part of the base 1, wherein the suction dust collection structure includes a protective net 14, an exhaust fan 15 and a filter box 16, and the exhaust fan 15 and the filter box 16 are arranged in sequence under the protective net 14, and a controller 17 is embedded on the inner side of the right rear upper end of the base 1. Specific embodiment 1

[0035] In order to solve the problem in the prior art that the stator body 4 needs to be positioned manually during use, and the positioning and anti-falling effect of the stator body 4 is limited, thereby affecting the winding effect, the present embodiment adopts the following technical solutions, such as Figure 1 、 Figure 2 and Figure 3First, the mechanism can be placed in the position to be used, and then the screws can be installed through the outer end of the base 1 to fix the mechanism. Then the stator body 4 can be fitted to the middle rear side of the movable plate 3 so that it is located on the fixed plate 5 fixed to the lower rear side of the movable plate 3. Then, the controller 17 embedded and installed on the inner side of the right rear upper end of the base 1 can be used to control the double-headed motor 9 fixed to the middle rear side of the fixed plate 5 by the clamp and screws to operate, so that the worm 8 connected to the outside of the double-headed motor 9 through the coupling rotates under the limit of the limit block 10 connected to the outside of the worm 8. Since the lower middle side of the worm 8 is meshed with the worm wheel 7, the fixed plate 5 The inner side of the outer end is rotatably connected to a splint 6 fixed to the worm gear 7, and the splint 6, worm gear 7 and worm 8 are all symmetrically arranged about the fixed plate 5. Therefore, through the operation of the double-headed motor 9, it is convenient to make the worm 8 drive the worm gear 7 to rotate in the opposite direction under the limit of the limit block 10, so as to achieve the purpose of making the worm gear 7 drive the splint 6 to rotate in the opposite direction in the fixed plate 5 until the splint 6 is snap-fitted with the stator body 4, thereby facilitating the automatic positioning of the stator body 4 and avoiding manual positioning. In the positioning process, the meshing self-locking between the worm gear 7 and the worm 8 prevents the splint 6 from rotating, so as to prevent the stator body 4 from falling off.

[0036] After the stator body 4 is positioned, the controller 17 can be used to control the servo motor 18 nested in the receiving plate 19 to operate, so that the servo motor 18 drives the movable plate 3 connected to the coupling behind it to rotate under the locking limit of the support plate 2, and then the movable plate 3 drives the positioned stator body 4 to rotate, thereby facilitating the rotation of the positioned anti-slip stator body 4 for winding, and a moving component 11 is fixedly connected to the upper right end of the base 1, and a wire payer 12 with a tension adjustment component 13 installed on the rear side is connected to the left side of the moving component 11, so it is convenient to move, pay out and adjust the tension of the winding, so that the winding effect of the stator body 4 is good (the moving component 11, the wire payer 12 and the tension adjustment component 13 are respectively the same as the moving component, the wire payer and the tension adjustment component in the authorization announcement number CN221408643U). Specific embodiment 2

[0038] In order to solve the problem in the prior art that it is inconvenient to extract dust from the stator body 4 and the winding, and dust and the like easily affect the service life of the motor in the later period, the present embodiment adopts the following technical solutions, such as Figure 1 、 Figure 4 and Figure 5During the use of this mechanism, the exhaust fan 15 fixedly installed on the inner side of the middle part of the base 1 can be controlled by the controller 17 to operate. Since a protective net 14 fixed to the inner side of the upper end of the base 1 is provided above the exhaust fan 15, and a filter box 16 nested and fitted with the base 1 is provided below the exhaust fan 15, the stator body 4 and the winding are easily sucked through the protective net 14 through the operation of the exhaust fan 15, and the dust on the stator body 4 and the winding is sucked into the base 1 and filtered and collected through the filter box 16 to avoid the dust and other factors that may affect the service life of the motor in the later period. After long-term use, the filter box 16 can be pushed to disconnect the nesting of the filter box 16 and the base 1, so as to clean the dust and other particles filtered and collected in the filter box 16. The above electrical components are all existing technologies and will not be described in detail here.

[0039] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A motor stator winding mechanism that is easy to position, comprising: A base (1), a support plate (2) fixedly connected to the upper left front end of the base (1), and a moving assembly (11) and a protective net (14) respectively fixed to the upper right end and the inner side of the upper end of the base (1); It is characterized by further comprising: The upper left front end of the base (1) is provided with a positioning and anti-slipping structure, wherein the positioning and anti-slipping structure includes a support plate (2), a movable plate (3), a stator body (4), a fixed plate (5), a clamping plate (6), a worm wheel (7), a worm (8), a double-headed motor (9) and a limit block (10), and the movable plate (3) is engaged and penetrates the support plate (2), and a rotating structure is provided on the front side of the movable plate (3), wherein the rotating structure includes a servo motor (18) and a receiving plate (19); A movable wire-releasing adjustment structure is provided above the right end of the base (1), wherein the movable wire-releasing adjustment structure comprises a movable assembly (11), a wire-releasing device (12) and a tension adjustment assembly (13), wherein the wire-releasing device (12) is located on the left side of the movable assembly (11), and the tension adjustment assembly (13) is installed on the rear side of the wire-releasing device (12); A suction dust collection structure is provided on the inner side of the middle portion of the base (1), wherein the suction dust collection structure comprises a protective net (14), an exhaust fan (15) and a filter box (16), and the exhaust fan (15) and the filter box (16) are sequentially provided under the protective net (14), and a controller (17) is embedded and installed on the inner side of the right rear upper end of the base (1).

2. The motor stator winding mechanism that is easy to position according to claim 1, characterized in that: The stator body (4) is fitted on the rear side of the middle of the movable plate (3), and a fixed plate (5) fixed to the support plate (2) is fitted under the stator body (4), and a clamping plate (6) rotatably connected to the fixed plate (5) is symmetrically provided on the inner side of the outer end of the fixed plate (5), and the clamping plate (6) is fitted on the outside of the stator body (4).

3. The motor stator winding mechanism that facilitates positioning according to claim 1, characterized in that: The rear side of the clamping plate (6) is fixedly connected to a worm wheel (7) located behind the fixed plate (5), and the upper side of the worm wheel (7) is meshedly connected to a worm (8), and the worm wheel (7) and the worm (8) are both symmetrically arranged with respect to the fixed plate (5).

4. The motor stator winding mechanism that facilitates positioning according to claim 1, characterized in that: The inner end of the worm (8) is connected to a double-headed motor (9) via a coupling, and the double-headed motor (9) is fixedly connected to a fixing plate (5) via a clamp and screws, and the outer end of the worm (8) is engaged with a limit block (10) in an undetachable manner, and the limit block (10) is fixedly connected to the fixing plate (5).

5. The motor stator winding mechanism that facilitates positioning according to claim 1, characterized in that: The exhaust fan (15) is fixedly mounted on the inner side of the middle portion of the base (1), and a filter box (16) is provided below the exhaust fan (15) and is nested and fitted with the base (1).

6. The motor stator winding mechanism that facilitates positioning according to claim 1, characterized in that: The front side of the movable plate (3) is connected to a servo motor (18) via a coupling, and a receiving plate (19) fixedly connected to the support plate (2) is nested and attached to the outer side of the servo motor (18).

Citation Information

Patent Citations

  • Winding mechanism for motor stator processing

    CN221408643U