Electric energy converter and shell structure thereof

By introducing heat dissipation components and buffer structures into the power converter, the heat accumulation and impact problems are solved, and efficient heat dissipation and impact resistance are achieved.

CN223285731UActive Publication Date: 2025-08-29JIANGSU ALLENERGY TECH CO LTD
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Patent Information

Application Number
CN202421540656.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-08-29
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

Existing power converters generate a lot of heat and have low cooling effect when used, and are easily affected by impact forces, which affects their service life and stability.

Method used

The design of heat dissipation components including heat dissipation fins, flow tanks, water pipes and threaded tanks is adopted to dissipate heat through coolant circulation, and the impact resistance is improved through a combination structure of buffering springs and damping rods.

Benefits of technology

Effectively reduce the heat of the converter circuit board, improve its heat dissipation ability, and enhance the buffering ability to impact force, extend service life and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric energy converter and a shell structure thereof, comprising a base and a heat dissipation assembly, the front and rear ends of the base are vertically provided with vertical plates, the outer walls of the vertical plates are fixedly provided with a shell frame, the top of the shell frame is provided with a groove, and the heat dissipation assembly used for improving the heat dissipation capability is installed in the groove. The heat dissipation assembly comprises heat dissipation fins, water flowing grooves, water pipes, connecting sleeves and threaded grooves, the water flowing grooves are formed in the heat dissipation fins, the water pipes are fixedly installed on the two sides of the bottoms of the heat dissipation fins, the tail ends of the water pipes are connected with the connecting sleeves in a penetrating mode, and the connecting sleeves are fixed to the front ends of the left sides of the vertical plates. Threaded grooves are formed in the four corners of the heat dissipation fins. According to the electric energy converter and the shell structure thereof, heat generated when the converter circuit board works can be reduced, and meanwhile the buffering capacity of the converter circuit board when the converter circuit board is impacted can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of power converters, in particular to an electric energy converter and a housing structure thereof. Background Art

[0002] Currently, battery-powered power tools are not only essential equipment for installation workers, but have also entered ordinary households on a large scale and are one of the loading and unloading equipment used for storage in ordinary households. Power tools are usually equipped with a DC battery pack. The use of existing battery packs is limited to providing power for power tools, and their uses have not been effectively expanded. The existing technology has developed power converters that can convert the DC power of the DC battery pack into power for other electronic products such as mobile phones, laptops, car refrigerators, and various travel, camping, and medical emergency appliances, which has brought convenience to people's lives.

[0003] The existing power converters generate a large amount of heat when in use, and the traditional power converter housing has a low cooling effect, which affects the long service life of the device. In addition, the power converter is easily affected by impact forces.

[0004] Therefore, in view of this, the shortcomings of the existing structure are studied and improved, and an electric energy converter and its housing structure are proposed. Utility Model Content

[0005] The purpose of the present utility model is to provide an electric energy converter and a housing structure thereof to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an electric energy converter and its shell structure, including a base and a heat dissipation component, vertical plates are vertically installed at the front and rear ends of the base, and an outer shell frame is fixedly installed on the outer wall of the vertical plate, a groove is provided on the top of the outer shell frame, and the heat dissipation component for improving the heat dissipation capacity is installed inside the groove, the heat dissipation component includes heat dissipation fins, a water trough, a water pipe, a connecting sleeve and a threaded groove, a water trough is provided inside the heat dissipation fin, and water pipes are fixedly installed on both sides of the bottom of the heat dissipation fin, and the end of the water pipe is connected with a connecting sleeve, the connecting sleeve is fixed at the left front end of the vertical plate, and threaded grooves are provided at the four corners of the heat dissipation fin.

[0007] Preferably, the internal thread of the thread groove is connected to a screw rod, and a buffer tension spring is fixedly installed on the top of the screw rod.

[0008] Preferably, a damping rod is inserted into the interior of the buffer tension spring, and the top of the damping rod is rotatably connected to a connecting seat.

[0009] Preferably, the top of the connecting seat is fixed to the outer shell frame, and the heat dissipation fins are elastically connected to the outer shell frame via a damping rod.

[0010] Preferably, four groups of damping rods are provided, and a converter circuit board is fixedly mounted on the bottom of the heat dissipation fins.

[0011] Preferably, the power converter housing structure further includes a converter shell and a connection port, the converter shell is fixedly mounted on the bottom of the converter circuit board, and the front end of the converter circuit board is electrically connected to the connection port.

[0012] Compared with the prior art, the beneficial effect of the present invention is that the power converter and its housing structure can not only reduce the heat of the converter circuit board during operation, but also improve the buffering capacity of the converter circuit board when it is impacted.

[0013] 1. This utility model utilizes a heat dissipation assembly to allow an external pipe to inject coolant into the water flow channel inside the heat dissipation fins. The coolant flowing in the water flow channel then generates heat for the converter circuit board mounted at the bottom of the heat dissipation fins. Heat dissipation silicone grease is filled between the converter circuit boards to improve heat conductivity. The heated coolant is then discharged through the water pipe, forming a circulation system, thereby improving the heat dissipation capacity of the converter circuit board during operation.

[0014] 2. The utility model uses a buffer spring in conjunction with a damping rod so that when the converter circuit board is impacted and falls, the buffer spring and the damping rod are pulled simultaneously, and the buffer spring buffers the force of the converter circuit board falling. The damping rod then offsets the impact force when the buffer spring is reset, thereby greatly reducing the impact force on the converter circuit board, thereby achieving the purpose of improving the buffering capacity of the converter circuit board when it is impacted. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an electric energy converter and its housing structure according to the present invention;

[0016] Figure 2 This is a schematic diagram of the overall expanded structure of an electric energy converter and its housing structure according to the present invention;

[0017] Figure 3 This is a schematic diagram of the heat dissipation component structure of an electric energy converter and its housing structure according to the present invention;

[0018] Figure 4 The utility model is a schematic diagram of the connection structure of the damping rod and the buffer spring of an electric energy converter and its housing structure.

[0019] In the figure: 1. Base; 2. Vertical plate; 3. Shell frame; 4. Groove; 5. Heat dissipation component; 501. Heat dissipation fin; 502. Water flow channel; 503. Water pipe; 504. Connecting sleeve; 505. Threaded groove; 6. Screw; 7. Buffer spring; 8. Damping rod; 9. Connecting seat; 10. Converter circuit board; 11. Converter shell; 12. Connection port. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figure 1-Figure 3 As shown, an electric energy converter and its shell structure include a base 1 and a heat dissipation component 5. Vertical plates 2 are vertically installed at the front and rear ends of the base 1, and an outer shell frame 3 is fixedly installed on the outer wall of the vertical plate 2. A groove 4 is provided on the top of the outer shell frame 3. A heat dissipation component 5 for improving the heat dissipation capacity is installed inside the groove 4. The heat dissipation component 5 includes heat dissipation fins 501, a water trough 502, a water pipe 503, a connecting sleeve 504 and a threaded groove 505. A water trough 502 is provided inside the heat dissipation fin 501, and water pipes 503 are fixedly installed on both sides of the bottom of the heat dissipation fin 501, and the end of the water pipe 503 is connected through with a connecting sleeve 504. The connecting sleeve 504 is fixed to the left front end of the vertical plate 2, and threaded grooves 505 are provided at the four corners of the heat dissipation fin 501.

[0022] The external pipeline injects the coolant into the water flow channel 502 inside the heat sink 501, and then the coolant flowing inside the water flow channel 502 generates heat for the converter circuit board 10 installed at the bottom of the heat sink 501. The converter circuit boards 10 are filled with heat dissipation silicone grease to improve the heat conductivity. The heated coolant is discharged through the water pipe 503 to form a circulation, thereby improving the heat dissipation capacity of the converter circuit board 10 when working.

[0023] like Figure 4 As shown, the internal thread of the thread groove 505 is connected to the screw rod 6, and the top of the screw rod 6 is fixedly installed with a buffer tension spring 7.

[0024] The buffer tension spring 7 is used to buffer the impact force when the converter circuit board 10 falls.

[0025] Furthermore, a damping rod 8 is inserted into the interior of the buffer tension spring 7 , and the top of the damping rod 8 is rotatably connected to a connecting seat 9 .

[0026] The connecting seat 9 allows the damping rod 8 to have a certain range of movement when working.

[0027] Furthermore, the top of the connecting seat 9 is fixed to the outer shell frame 3 , and the heat dissipation fins 501 are elastically connected to the outer shell frame 3 via the damping rod 8 .

[0028] The damping rod 8 is used to offset the impact force when the buffer spring 7 is reset.

[0029] Furthermore, four groups of damping rods 8 are provided, and a converter circuit board 10 is fixedly mounted on the bottom of the heat dissipation fins 501 .

[0030] The heat dissipation fins 501 are used to dissipate heat from the converter circuit board 10 .

[0031] Furthermore, the converter circuit board 10 further includes a converter housing 11 and a connection port 12 . The converter housing 11 is fixedly mounted on the bottom of the converter circuit board 10 , and the front end of the converter circuit board 10 is electrically connected to the connection port 12 .

[0032] The wire connecting the rear end of the connection port 12 to the converter circuit board 10 can reduce the impact on the converter circuit board 10 when it moves.

[0033] Working principle: When using the electric energy converter and its shell structure, the coolant is first injected into the water trough 502 inside the heat dissipation fin 501 through an external pipe, and then the coolant flowing in the water trough 502 generates heat for the converter circuit board 10 installed at the bottom of the heat dissipation fin 501, and the space between the converter circuit boards 10 and the converter circuit boards 10 is filled with heat dissipation silicone grease to improve the heat conductivity, and the heated coolant is discharged through the water pipe 503 to form a cold cycle, and when the converter circuit board 10 is impacted and falls, the buffer spring 7 and the damping rod 8 are pulled at the same time, and the buffer spring 7 buffers the force of the converter circuit board 10 falling, and the damping rod 8 offsets the impact force when the buffer spring 7 is reset, so that the impact force on the converter circuit board 10 is greatly reduced, so as to achieve the purpose of improving the buffering capacity of the converter circuit board 10 when it is impacted. This is the working principle of the electric energy converter and its shell structure.

Claims

1. A power converter housing structure, comprising a base (1) and a heat dissipation assembly (5), characterized in that: Vertical plates (2) are vertically mounted on the front and rear ends of the base (1), and a shell frame (3) is fixedly mounted on the outer wall of the vertical plate (2). A groove (4) is provided on the top of the shell frame (3), and a heat dissipation component (5) for improving heat dissipation capacity is mounted inside the groove (4). The heat dissipation component (5) comprises heat dissipation fins (501), a water trough (502), a water pipe (503), a connecting sleeve (504) and a threaded groove (505). The heat dissipation fins (501) are provided with a water trough (502), and water pipes (503) are fixedly mounted on both sides of the bottom of the heat dissipation fins (501). The ends of the water pipes (503) are connected to the connecting sleeves (504). The connecting sleeves (504) are fixed to the front end of the left side of the vertical plate (2), and the four corners of the heat dissipation fins (501) are provided with threaded grooves (505).

2. The housing structure of the electric energy converter according to claim 1, characterized in that: The internal thread of the thread groove (505) is connected to a screw rod (6), and a buffer tension spring (7) is fixedly installed on the top of the screw rod (6).

3. The housing structure of the electric energy converter according to claim 2, characterized in that: A damping rod (8) is inserted into the interior of the buffer tension spring (7), and the top of the damping rod (8) is rotatably connected to a connecting seat (9).

4. The housing structure of the electric energy converter according to claim 3, characterized in that: The top of the connecting seat (9) is fixed to the outer shell frame (3), and the heat dissipation fins (501) are elastically connected to the outer shell frame (3) via the damping rod (8).

5. The housing structure of the electric energy converter according to claim 3, characterized in that: Four groups of damping rods (8) are provided, and a converter circuit board (10) is fixedly mounted on the bottom of the heat dissipation fins (501).

6. An electric energy converter, characterized in that: The electric energy converter housing structure according to claim 5 further comprises a converter housing (11) and a connection port (12), wherein the converter housing (11) is fixedly mounted on the bottom of the converter circuit board (10), and the front end of the converter circuit board (10) is electrically connected to the connection port (12).