Air inlet flow equalizer of dust remover
By setting up a splitter plate and support at the air inlet of the dust collector, a stepped split channel is formed and the direction of the air flow is adjusted, and the problem of damage to the filter structure caused by air flow is solved, and the uniform pressure of the filter structure is achieved and the maintenance frequency is reduced.
Patent Information
- Application Number
- CN202422680802.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-04
AI Technical Summary
In existing dust collectors, the airflow directly impacts the filter structure, resulting in high breakage frequency of local filter structures, nonuniformity leads to uneven filtration pressure, and high shutdown and maintenance frequency.
A splitter plate and support are arranged at the air inlet of the dust collector to form a stepped diversion channel. The airflow is divided into multiple strands and dispersed upward, downward, and left and right. The airflow uniformity is adjusted through the diversion angle and the air limit angle adjustment mechanism.
Improves airflow uniformity, reduces local impact of the filter structure, extends service life, and reduces the frequency of shutdown and maintenance.
Smart Images

Figure CN223287798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collectors, in particular to an air inlet equalizer for a dust collector. Background Art
[0002] The dust collector uses filter bags and other filtering structures to filter the dust particles in the passing dust-laden gas. The filtering structures are densely arranged in the dust chamber, and the air inlet of the dust collector is set at a position lower than the filtering structure. After the dust-laden gas enters the dust chamber from the air inlet, the heavy dust particles therein settle under the action of their own weight, and the light dust particles are filtered by the air flow to the filtering structure. Since the air flow in the dust collector is generally upward, the dust particles in the dust-laden gas sucked in from the air inlet will directly impact the filtering structure, which will cause the filtering structure to be easily damaged. For this reason, if Figure 8 As shown, currently, a baffle is often added to the air inlet to redirect the airflow downward before flowing upward, with the goal of reducing the direct impact of the airflow on the filter structure. However, in actual use, it has been found that the airflow after being deflected by the baffle is concentrated, that is, it only flows to a portion of the filter structure. The filtration pressure in this part of the filter structure is relatively high. Moreover, due to the significant impact, this part of the filter structure will also damage much faster than the rest of the filter structure, resulting in a high frequency of downtime for maintenance. Therefore, it is necessary to provide a method to alleviate this problem. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a dust collector inlet air equalizer which improves airflow uniformity, is beneficial to balancing the filtering pressure of the filtering structure, and is beneficial to reducing the frequency of shutdown maintenance.
[0004] In order to solve the above technical problems, the technical solution of the utility model is: a dust collector air inlet equalizer is arranged at the air inlet of the dust collector, including two support bodies fixedly arranged on the inner wall of the dust collector and respectively located on both sides of the air inlet, and a number of diverter plates facing the air inlet are fixed between the two support bodies, and the diverter plates are successively lowered in the direction away from the air inlet, and diversion channels are respectively formed between the two adjacent diverter plates and the diverter plate close to the air inlet and the dust collector; a number of side flow ports are provided on the support body.
[0005] As a preferred technical solution, the diverter plate includes a wind shielding section and a wind limiting section located at the upper end of the wind shielding section, and the wind limiting section is arranged obliquely upward in a direction close to the air inlet.
[0006] As a preferred technical solution, the wind-limiting section is swingably mounted on the upper end of the wind-shielding section, and a wind-limiting angle adjustment mechanism is provided between the wind-limiting section and the wind-shielding section.
[0007] As an optimal technical solution, the wind-limiting angle adjustment mechanism includes a wind-limiting angle adjustment ear plate fixedly arranged on the wind-limiting section, and the wind-limiting angle adjustment ear plate is provided with a wind-limiting angle adjustment arc hole concentrically arranged with the swing axis of the wind-limiting section. A wind-limiting angle fixing bolt is installed on the wind-shielding section, and the wind-limiting angle fixing bolt is arranged through the wind-limiting angle adjustment arc hole.
[0008] As a preferred technical solution, a diversion angle adjustment mechanism is provided between the diversion plate and the two support bodies.
[0009] As an optimal technical solution, the diversion angle adjustment mechanism includes a rotating shaft installed between the diversion plate and the two support bodies, and the diversion plate is rotatably installed on the two support bodies around the rotating shaft; the support body is provided with a diversion angle adjustment arc hole arranged concentrically with the rotating shaft, and the diversion plate is provided with a diversion angle connecting hole on the same circumference as the diversion angle adjustment arc hole, and a diversion angle fixing bolt is installed between the diversion angle connecting hole and the diversion angle adjustment arc hole.
[0010] Due to the adoption of the above technical solution, the dust collector inlet equalizer is arranged at the air inlet of the dust collector, including two support bodies fixedly arranged on the inner wall of the dust collector and respectively located on both sides of the air inlet, a plurality of diverter plates facing the air inlet are fixed between the two support bodies, the diverter plates are successively lowered in the direction away from the air inlet, and diverter channels are formed between the two adjacent diverter plates and the diverter plate close to the air inlet and the dust collector; a plurality of side flow ports are provided on the support body. The utility model uses a plurality of diverter plates arranged in steps in the height direction to divide the airflow of the air inlet into multiple streams, and each airflow is diverted in four directions of up, down, left and right by relying on the diverter channel and the side flow ports. The air intake is finally divided into more dispersed airflows, the airflow uniformity is improved, which is conducive to balancing the filtering pressure of the filter structure, and the dispersed airflow has less impact on the filter structure, the eccentricity phenomenon is significantly reduced, the filter structure is not prone to individual premature damage, the single use time is extended, and it is conducive to reducing the frequency of downtime maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The following drawings are intended only to illustrate and explain the present invention, and are not intended to limit the scope of the present invention.
[0012] Figure 1 This is a schematic diagram of the three-dimensional structure of the first embodiment of the present utility model;
[0013] Figure 2 This is a schematic cross-sectional view of the first embodiment of the present invention;
[0014] Figure 3This is a state diagram of the first embodiment of the present utility model when the diverter plate is adjusted to another angle;
[0015] Figure 4 This is a state diagram of the first embodiment of the present utility model when used on a dust collector;
[0016] Figure 5 This is a schematic diagram of the three-dimensional cross-sectional structure of the first embodiment of the present invention when used on a dust collector;
[0017] Figure 6 This is a schematic cross-sectional view of the second embodiment of the present invention;
[0018] Figure 7 This is a state diagram of the second embodiment of the present invention when the diverter plate and the air limiting section are adjusted to another angle;
[0019] Figure 8 It is a structural principle diagram of the baffle used in the prior art.
[0020] In the figure: 1-dust collector; 11-dust and gas chamber; 12-air inlet; 2-filter structure; 3-support body; 31-side flow port; 4-diverter plate; 41-diverter channel; 42-wind shield section; 43-wind limiting section; 5-diverter angle adjustment mechanism; 51-rotating shaft; 52-diverter angle adjustment arc hole; 53-diverter angle connecting hole; 6-wind limiting angle adjustment mechanism; 61-wind limiting angle adjustment ear plate; 62-wind limiting angle adjustment arc hole; 63-wind limiting angle fixing bolt; 9-baffle. DETAILED DESCRIPTION
[0021] The present invention is further described below with reference to the accompanying drawings and examples. In the detailed description that follows, certain exemplary embodiments of the present invention are described by way of illustration only. It goes without saying that those skilled in the art will recognize that the described embodiments may be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the drawings and description are illustrative in nature and are not intended to limit the scope of the claims.
[0022] like Figures 1 to 5 As shown, the dust collector inlet flow equalizer is installed at the air inlet 12 of the dust collector 1. Conventionally, the air inlet 12 is located on the wall of the dust chamber 11 of the dust collector 1 and is arranged below the filter structure 2. This embodiment includes two supports 3 fixedly installed on the inner wall of the dust collector 1 and located on both sides of the air inlet 12. Of course, the supports 3 are installed on the wall of the dust chamber 11. The supports 3 are the carriers of the diversion structure and can be plate-type structures or welded frame structures, without limitation.
[0023] Several diverter plates 4, positioned facing the air inlet 12, are fixedly mounted between the two support bodies 3. As long as the airflow from the air inlet 12 strikes the surface of the diverter plates 4, the diverter plates 4 are considered facing the air inlet 12. The diverter plates 4 are arranged in descending order away from the air inlet 12, forming a stepped arrangement. Diverter channels 41 are formed between adjacent diverter plates 4, as well as between the diverter plates 4 near the air inlet 12 and the dust collector 1. Several side flow ports 31 are provided on the support body 3.
[0024] After the dust-laden airflow is sucked in from the air inlet 12, it impacts the various diverter plates 4 at different heights, that is, the airflow is divided into multiple streams by means of the multiple diverter plates 4 arranged in a stepped manner. Each separated airflow is further diverted in four directions, namely, upward, downward, left and right, along the diversion channel 41 and the side flow port 31. The airflow diverted downward is finally turned back and then flows upward in the dust chamber 11. Relying on the above-mentioned structural principle, the dust-laden airflow at the air inlet 12 is divided into dispersed airflows that go directly upward, to the left, to the right, and upward after turning back after passing through this embodiment. The uniformity of the airflow is improved, which is beneficial to balancing the filtering pressure of the filter structure 2. Moreover, the dispersed airflow has less impact on the filter structure 2, and the eccentricity phenomenon is significantly reduced. The filter structure 2 is not prone to individual premature damage, and the single-use time is extended, which is beneficial to reducing the frequency of downtime maintenance.
[0025] Preferably, the diverter plate 4 includes a wind shielding section 42 and a wind limiting section 43 located above the wind shielding section 42. The wind limiting section 43 is disposed obliquely upward in a direction close to the air inlet 12. Since the airflow entering the dust chamber 11 tends to flow directly upward, the provision of the wind limiting section 43 reduces the amount of airflow flowing upward from the diverter channel 41. This not only further promotes airflow uniformity, but also reduces the impact force of the directly upward airflow, further alleviating the phenomenon of biased impact.
[0026] Preferably, a diversion angle adjustment mechanism 5 is provided between the diverter plate 4 and the two support bodies 3, and the diverter angle adjustment mechanism 5 makes the diverter plate 4 adjustable in angle, so as to adapt to the particle size of the dust-laden airflow or the airflow velocity, etc., and perform adaptive adjustment. For example, when the number of large particles in the dust increases or the airflow velocity increases, the diverter plate 4 is adjusted to an inclined posture with the lower end away from the air inlet 12, such as Figure 3 As shown, at this time, the diverter plate 4 itself forms a posture that mainly guides the flow downward, and at the same time, the upward channel area of the diverter channel 41 is reduced. The airflow at each diverter plate 4 mainly flows downward and then turns back upward, thereby promoting the rapid sedimentation of large particles and further reducing the direct upward airflow strength at each diverter plate 4, while ensuring the uniformity of the airflow, reducing the impact damage to the filter structure 2.
[0027] The diversion angle adjustment mechanism 5 described in this embodiment includes a rotating shaft 51 installed between the diverter plate 4 and the two support bodies 3, and the diverter plate 4 is rotatably installed on the two support bodies 3 around the rotating shaft 51; the rotating shaft 51 can be a pin shaft or bolt that is integrally installed between the diverter plate 4 and the two support bodies 3, or it can be a pin shaft or bolt that is separately arranged between the diverter plate 4 and the two support bodies 3 but is coaxial. The effects are the same and are not limited here.
[0028] The support body 3 is provided with a diverter angle adjustment arc hole 52, which is arranged concentrically with the rotating shaft 51. The diverter plate 4 is provided with a diverter angle connection hole 53, which is arranged on the same circumference as the diverter angle adjustment arc hole 52. Of course, the same circumference here refers to the circumference of the rotation around the rotating shaft 51. A diverter angle fixing bolt is installed between the diverter angle connection hole 53 and the diverter angle adjustment arc hole 52. When the diverter angle fixing bolt is loosened, the diverter plate 4 is free to rotate. After rotating to the desired angle, the diverter angle fixing bolt is re-tightened to complete the angle adjustment.
[0029] In this embodiment, the plurality of diverter plates 4 arranged in a stepped pattern create a dispersed airflow, improving airflow uniformity, facilitating balanced filtration pressure within the filter structure 2, and reducing maintenance downtime. Furthermore, the diverter plates 4 are adjustable in angle, allowing for adaptability to varying dust-laden airflows and flow rates, providing greater flexibility and a wider range of applications.
[0030] Example 2: Figure 6 and Figure 7 As shown, the difference between this embodiment and the first embodiment mainly lies in that: the wind-limiting section 43 is swingably mounted on the upper end of the wind-shielding section 42, and a wind-limiting angle adjustment mechanism 6 is provided between the wind-limiting section 43 and the wind-shielding section 42. Therefore, on the basis that the diverter plate 4 can be angle-adjusted, the wind-limiting section 43 can be angle-fine-tuned as needed to produce a more uniform airflow. For example, when the number of large particles in the dust particles increases or the airflow velocity increases, the diverter plate 4 is adjusted in the direction away from the air inlet 12 at the lower end, and the amount of air flowing downward and returning at the diverter plate 4 is significantly increased. If the airflow is too large, the amount of air flowing upward is increased by swinging the wind-limiting section 43 upward to alleviate the situation of excessive local airflow, so as to achieve the purpose of achieving better airflow uniformity by coordinating with the angle adjustment of the diverter plate 4.
[0031] The wind-limiting angle adjustment mechanism 6 of this embodiment includes a wind-limiting angle adjustment lug 61 fixedly mounted on the wind-limiting section 43. The wind-limiting angle adjustment lug 61 is provided with a wind-limiting angle adjustment arc hole 62 concentric with the swing axis of the wind-limiting section 43. A wind-limiting angle fixing bolt 63 is mounted on the wind-shielding section 42 and passes through the wind-limiting angle adjustment arc hole 62. When the wind-limiting angle fixing bolt 63 is loosened, the wind-limiting section 43 is free to swing. After swinging to the desired angle, the wind-limiting angle fixing bolt 63 is re-tightened to complete the angle fine-tuning.
[0032] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. The dust collector inlet flow equalizer is installed at the air inlet of the dust collector and is characterized by: It comprises two supporting bodies fixedly arranged on the inner wall of the dust collector and respectively located on both sides of the air inlet, a plurality of diverter plates facing the air inlet are fixedly arranged between the two supporting bodies, the diverter plates are arranged to be lowered in a direction away from the air inlet, and diverter channels are respectively formed between two adjacent diverter plates and the diverter plate near the air inlet and the dust collector; The support body is provided with a plurality of side flow ports.
2. The dust collector inlet air flow equalizer according to claim 1, characterized in that: The diverter plate includes a wind shielding section and a wind limiting section located at the upper end of the wind shielding section, and the wind limiting section is arranged obliquely upward in a direction close to the air inlet.
3. The dust collector inlet air flow equalizer according to claim 2, characterized in that: The wind-limiting section is swingably mounted on the upper end of the wind-shielding section, and a wind-limiting angle adjustment mechanism is provided between the wind-limiting section and the wind-shielding section.
4. The dust collector inlet air flow equalizer according to claim 3, characterized in that: The wind-limiting angle adjustment mechanism includes a wind-limiting angle adjustment ear plate fixedly arranged on the wind-limiting section, and the wind-limiting angle adjustment ear plate is provided with a wind-limiting angle adjustment arc hole arranged concentrically with the swing axis of the wind-limiting section. A wind-limiting angle fixing bolt is installed on the wind-shielding section, and the wind-limiting angle fixing bolt is arranged through the wind-limiting angle adjustment arc hole.
5. The dust collector inlet air flow equalizer according to claim 1, characterized in that: A diversion angle adjustment mechanism is provided between the diversion plate and the two support bodies.
6. The dust collector inlet air flow equalizer according to claim 5, characterized in that: The diversion angle adjustment mechanism includes a rotating shaft installed between the diversion plate and the two support bodies, and the diversion plate is rotatably installed on the two support bodies around the rotating shaft; the support body is provided with a diversion angle adjustment arc hole arranged concentrically with the rotating shaft, and the diversion plate is provided with a diversion angle connecting hole on the same circumference as the diversion angle adjustment arc hole, and a diversion angle fixing bolt is installed between the diversion angle connecting hole and the diversion angle adjustment arc hole.