Fertilizer high-tower pulping and granulating device
By introducing porous granulation components and drainage knife design into the fertilizer tower pulping granulation device, combined with the inner wall scraper and agitating rod, the problems of nozzle blockage and insufficient slurry are solved, efficient slurry spraying and mixing are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422450824.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-11
AI Technical Summary
In the existing fertilizer tower pulping and granulation device, the nozzle is prone to clogging and insufficient slurry melting, resulting in a decrease in production efficiency.
The porous granulation member and drainage knife design are adopted, combined with the inner wall scraper and agitating rod to prevent the nozzle from being blocked and ensure the slurry is evenly distributed and fully mixed.
Effectively prevents the nozzle from being blocked, improves the uniform spraying and mixing effect of the slurry, and improves production efficiency and production capacity.
Smart Images
Figure CN223288011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production, and more specifically, to a fertilizer high-tower pulping and granulation device. Background Art
[0002] The fertilizer high-tower pulping and granulation device is a device used to produce fertilizer granules. It usually consists of a high-tower body, a pulping system, a granulation system, a cooling system, a screening system, and a packaging system. This device has the advantages of high production efficiency, uniform particles, high strength, and low agglomeration. It is widely used in the production of nitrogen fertilizers, phosphate fertilizers, potash fertilizers and other fertilizers.
[0003] The granulation components in the existing fertilizer high-tower pulping and granulation device usually spray the slurry into the high tower with a nozzle. During the falling process, the slurry comes into contact with the rising hot air flow, causing the water in the slurry to evaporate rapidly and form granular fertilizer. However, during this process, when the nozzle sprays, the slurry will gradually accumulate at the nozzle due to long-term spraying, causing the nozzle to be blocked. In addition, during the melting and mixing process, some residue will remain on the inner wall, resulting in insufficient melting and mixing of the slurry. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a fertilizer high-tower pulping and granulation device to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fertilizer high-tower pulping and granulation device, comprising a tower body, a first pulping and granulation assembly is fixedly provided on the inner side of the tower body, and a second pulping and granulation assembly is provided on the outer side of the tower body;
[0006] The first pulping and granulating assembly includes a granulating component, the granulating component is fixedly connected to the tower body, a first melting component is provided on the top of the granulating component, the first melting component is fixedly connected to the tower body, a spiral conveying component is provided on one side of the tower body, and the discharge port of the spiral conveying component is in continuous connection with the feed port of the first melting component;
[0007] The second pulping and granulation component includes a mixing component, the mixing component outlet is connected to the spiral feeding component inlet through a pipeline, and is arranged on one side of the spiral feeding component. A base is fixedly provided at the bottom of the mixing component, and a second melting component is fixed on the top of the base. The second melting component is arranged on one side of the mixing component and is connected to the mixing component through a pipeline.
[0008] As a further description of the above technical solution:
[0009] The granulating component includes a shell, a plurality of granulating holes are opened on the surface of the shell, a first motor is fixedly provided on one side of the shell, a first connecting shaft is provided on the output end of the first motor, a first bevel gear is fixedly provided on one end of the first connecting shaft, a second bevel gear is meshed with one side of the first bevel gear, and a first rotating shaft is fixedly provided on one end of the second bevel gear.
[0010] As a further description of the above technical solution:
[0011] The first rotating shaft is installed on the inner side of the shell, and the first rotating shaft is rotatably connected to the shell. A drainage knife is fixedly provided on one side of the first rotating shaft and is arranged on the top surface of the shell. A drainage groove is provided on the side of the drainage knife. Pelletizing knives are fixedly provided on both sides of the first rotating shaft, and the two pelletizing knives are symmetrically placed with respect to the first rotating shaft. The two pelletizing knives are arranged on the bottom surface of the shell. An anti-sticking baffle is fixedly provided on the outer side of the rotating shaft, and the anti-sticking baffle is arranged at the bottom of the pelletizing knife.
[0012] As a further description of the above technical solution:
[0013] The first melting component includes a melting chamber, a second motor is fixed on the top of the melting chamber, a first stirring rod is fixed on the output end of the second motor, first inner wall scrapers are fixed on both sides of the first stirring rod, and the two first inner wall scrapers are symmetrically placed with the first stirring rod.
[0014] As a further description of the above technical solution:
[0015] A steam engine is provided outside the melting chamber, and a steam return pipe is provided through the output end of the steam engine. The steam return pipe is wound around the outside of the melting chamber.
[0016] As a further description of the above technical solution:
[0017] A rotating conveying component is provided on one side of the tower body. The rotating conveying component includes a casing. A third motor is fixedly provided on the top of the casing. A screw conveyor is fixedly provided on the output end of the third motor.
[0018] As a further description of the above technical solution:
[0019] The mixing component includes two mixing chambers, and the two mixing chambers are fixedly connected to the base. A motor fixing seat is fixedly provided on the top of the base, and the motor fixing seat is arranged between the two mixing chambers. A dual-axis motor is fixedly provided on the top of the motor fixing seat. Both output ends of the dual-axis motor are provided with a second connecting shaft, and one end of each of the two second connecting shafts is fixed with a third bevel gear.
[0020] As a further description of the above technical solution:
[0021] A fourth bevel gear is meshed with one side of the third bevel gear, a second rotating shaft is fixed to the bottom end of the fourth bevel gear, and the second rotating shaft is arranged at the top center of the mixing chamber and extends to the inside of the mixing chamber, a second stirring rod is fixed to the bottom of the second rotating shaft, second inner wall scrapers are fixed on both sides of the second stirring rod, and the second inner wall scrapers are symmetrically placed with the second stirring rod, and the two mixing chambers are connected by a pipe.
[0022] As a further description of the above technical solution:
[0023] The second melting component is consistent with the first melting component. A water tank is provided through one side of the second melting component. Valves are provided on the surfaces of the plurality of pipes.
[0024] Technical effects and advantages of this utility model:
[0025] By setting a granulation mechanism, slurry is continuously input into the granulation component, at this time, the first motor is turned on, and the first motor drives the first connecting shaft and the first bevel gear to rotate, thereby driving the second bevel gear, the first rotating shaft drainage knife, the pelletizer knife and the anti-sticking baffle to rotate, and the slurry is drained to the surface granulation hole through the drainage groove installed on the drainage knife on the outer shell, and then flows to the lower surface and is quickly pelletized by the pelletizer knife. Compared with the existing technology, when the multiple granulation holes and drainage knives correspond to the continuously input slurry, the slurry can be evenly drained into the granulation hole, and the pelletizer knife performs rapid granulation, and the granulation hole will not be blocked due to long-term granulation, which affects the work efficiency. In addition, an anti-sticking baffle is provided at the bottom of the pelletizer knife. The anti-sticking baffle is used to prevent the particles cut by the pelletizer knife from adhering to the bevel gear and causing malfunction;
[0026] By setting up multiple inner wall scrapers, the second motor drives the first stirring rod to stir the material so that it is dissolved and mixed fully. The first stirring rod drives the first inner wall scrapers on both sides to rotate. The dual-axis motor is turned on. At this time, the output ends on both sides of the dual-axis motor will drive the second connecting shafts on both sides to rotate. The rotation of the second connecting shafts on both sides drives the third bevel gear to rotate. The rotation of the third bevel gear drives the fourth bevel gear to rotate. The rotation of the fourth bevel gear drives the second rotating shaft and the second stirring rod at the bottom to rotate. The rotation of the second stirring rod drives the second inner wall scrapers on both sides to rotate. Compared with the existing technology, during the stirring process, the first inner wall scraper can increase production capacity by scraping off the urea that has not been melted and attached to the inner wall of the melting chamber. The second inner wall scraper can scrape off the slurry attached to the inner wall of the mixing chamber during the slurrying process to improve the mixing degree and increase production capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0028] Figure 2This is a schematic structural diagram of the granulation component of the present utility model.
[0029] Figure 3 This is a schematic structural diagram of the granulation component of the present utility model.
[0030] Figure 4 This is a schematic diagram of the first melting component structure of the present invention.
[0031] Figure 5 This is a schematic structural diagram of the spiral conveying component of the present invention.
[0032] Figure 6 This is a schematic structural diagram of the mixing component of the present utility model.
[0033] Figure 7 This is a schematic structural diagram of the mixing component of the present utility model.
[0034] The accompanying drawings are marked as follows: 1. tower body; 2. base; 3. outer shell; 4. granulation hole; 5. first motor; 6. first connecting shaft; 7. first bevel gear; 8. second bevel gear; 9. first rotating shaft; 10. drainage knife; 11. drainage trough; 12. pelletizing knife; 13. anti-sticking baffle; 14. melting chamber; 15. second motor; 16. first stirring rod; 17. first inner wall scraper; 18. steam engine; 19. steam reflux pipe; 20. casing; 21. third motor; 22. screw conveyor; 23. mixing chamber; 24. motor fixing seat; 25. dual-axis motor; 26. second connecting shaft; 27. third bevel gear; 28. fourth bevel gear; 29. second rotating shaft; 30. second stirring rod; 31. second inner wall scraper; 32. water tank; 33. valve. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] As attached Figure 1-7 The fertilizer high-tower pulping and granulation device shown includes a tower body 1, a first pulping and granulation assembly is fixedly provided on the inner side of the tower body 1, and a second pulping and granulation assembly is provided on the outer side of the tower body 1;
[0037] The first pulping and granulating assembly includes a granulating component, which is fixedly connected to the tower body 1. A first melting component is provided on the top of the granulating component, which is fixedly connected to the tower body 1. A spiral conveying component is provided on one side of the tower body 1, and the discharge port of the spiral conveying component is in continuous connection with the feed port of the first melting component.
[0038] The second pulping and granulation component includes a mixing component, the mixing component outlet is connected to the spiral feeding component inlet through a pipeline, and is arranged on one side of the spiral feeding component. A base 2 is fixedly provided at the bottom of the mixing component, and a second melting component is fixed on the top of the base 2. The second melting component is arranged on one side of the mixing component and is connected to the mixing component through a pipeline.
[0039] In some embodiments, according to Figure 2 As shown, the granulation component includes a shell 3, and a plurality of granulation holes 4 are opened on the surface of the shell 3. The purpose of providing the plurality of granulation holes 4 is to increase the granulation frequency and prevent excessive slurry from passing through the same nozzle for a long time to cause blockage. A first motor 5 is fixedly provided on one side of the shell 3, and a first connecting shaft 6 is provided at the output end of the first motor 5. A first bevel gear 7 is fixedly provided at one end of the first connecting shaft 6, and a second bevel gear 8 is meshed with one side of the first bevel gear 7. A first rotating shaft 9 is fixedly provided at one end of the second bevel gear 8.
[0040] In some embodiments, according to Figure 3 As shown, the first rotating shaft 9 is installed on the inner side of the outer shell 3, and the first rotating shaft 9 is rotatably connected to the outer shell 3. A drainage knife 10 is fixedly provided on one side of the first rotating shaft 9 and is arranged on the top surface of the outer shell 3. A drainage groove 11 is provided on the side of the drainage knife 10. The purpose of arranging the drainage knife 10 and the drainage groove 11 is to scrape off the slurry attached to the surface of the outer shell 3 and drain it to the granulation hole 4 through the drainage groove 11. Pelletizing knives 12 are fixedly provided on both sides of the first rotating shaft 9. The pelletizing knives 12 cut the slurry emerging from the granulation hole 4 by rapid rotation, and the two pelletizing knives 12 are symmetrically placed with the first rotating shaft 9. The two pelletizing knives 12 are arranged on the bottom surface of the outer shell 3. An anti-sticking baffle 13 is fixedly provided on the outside of the rotating shaft. The anti-sticking baffle 13 prevents the slurry that falls after cutting from adhering to the bevel gear and causing equipment failure. The anti-sticking baffle 13 is arranged at the bottom of the pelletizing knife 12.
[0041] In some embodiments, according to Figure 4 As shown, the first melting component includes a melting chamber 14, a second motor 15 is fixedly provided on the top of the melting chamber 14, a first stirring rod 16 is fixedly provided at the output end of the second motor 15, the first stirring rod 16 is rotatably connected to the melting chamber 14, and first inner wall scrapers 17 are fixedly provided on both sides of the first stirring rod 16, and the two first inner wall scrapers 17 are symmetrically placed about the vertical center line of the first stirring rod 16, and the first inner wall scrapers 17 scrape off the slurry remaining on the inner wall of the melting chamber 14.
[0042] In some embodiments, according to Figure 4As shown, a steam engine 18 is provided outside the melting chamber 14, and a steam return pipe 19 is provided through the output end of the steam engine 18. The steam return pipe 19 is wound around the outside of the melting chamber 14. The steam return pipe 19 is wound around the outside of the melting chamber 14 because it can increase the contact area and better heat it.
[0043] In some embodiments, according to Figure 5 As shown, a rotating conveying member is provided on one side of the tower body 1, and the rotating conveying member includes a casing 20. A third motor 21 is fixedly provided on the top of the casing 20, and a screw conveyor 22 is fixedly provided at the output end of the third motor 21. The screw conveyor 22 conveys the bottom slurry to the top of the tower.
[0044] In some embodiments, according to Figure 6 and Figure 7 As shown, the mixing component includes two mixing chambers 23, and the two mixing chambers 23 are fixedly connected to the base 2. A motor fixing seat 24 is fixedly provided on the top of the base 2, and the motor fixing seat 24 is arranged between the two mixing chambers 23. A dual-axis motor 25 is fixedly provided on the top of the motor fixing seat 24. The purpose of providing the dual-axis motor 25 is to drive the two stirring rods to rotate at the same time. The two output ends of the dual-axis motor 25 are respectively provided with a second connecting shaft 26, and one end of the two second connecting shafts 26 is fixed with a third bevel gear 27.
[0045] In some embodiments, according to Figure 6 and Figure 7 As shown, a fourth bevel gear 28 is meshed with one side of the third bevel gear 27, a second rotating shaft 29 is fixed to the bottom end of the fourth bevel gear 28, and the second rotating shaft 29 is arranged at the top center of the mixing chamber 23 and extends to the inside of the mixing chamber 23, a second stirring rod 30 is fixed to the bottom of the second rotating shaft 29, and a second inner wall scraper 31 is fixed on both sides of the second stirring rod 30. The function of the second inner wall scraper 31 is to scrape off the potash fertilizer, phosphate fertilizer and urea solution on the inner wall of the mixing chamber 23, and the second inner wall scraper 31 is symmetrically placed with the second stirring rod 30, and the two mixing chambers 23 are connected by a pipe.
[0046] In some embodiments, according to Figure 1 As shown, the second melting component is consistent with the first melting component. A water tank 32 is provided on one side of the second melting component. The purpose of the water tank 32 is to supply water to the second melting component to dissolve urea particles. Valves 33 are provided on the surfaces of multiple pipes.
[0047] The working principle of the utility model is as follows: the first pulping and granulating component and the second pulping and granulating component form a complete pulping and granulating component. When granular fertilizer needs to be produced;
[0048] First, the urea solution is prepared through the second melting component. The staff first pours urea granules into its melting chamber 14 through the feed port of the second melting component. Then, the water valve of the water tank 32 is opened, and the water in the water tank 32 flows into the melting chamber 14 through the pipeline. When the water flows fully, the valve 33 is closed, and the steam engine 18 and the second motor 15 are started. At this time, the steam heats the melting chamber 14 through the steam return pipe 19. The second motor 15 drives the first stirring rod 16 to stir the material to make it fully dissolved and mixed. The first stirring rod 16 drives the first inner wall scrapers 17 on both sides to rotate, thereby scraping off the urea granules attached to the inner wall of the melting chamber 14 to make it fully dissolved, thereby obtaining a urea solution.
[0049] Then, the urea mixed liquid is mixed with the potash fertilizer and the phosphate fertilizer through the two mixing chambers 23 of the mixing component to form a slurry;
[0050] First, the staff adds potash fertilizer and phosphate fertilizer into the two mixing chambers 23 respectively, and opens the valve 33 between the mixing component and the second melting component. At this time, the urea solution will flow from the melting chamber 14 in the second melting component through the pipeline into the mixing chamber 23 where the potash fertilizer is located and the mixing chamber 23 where the phosphate fertilizer is located.
[0051] At the same time, the dual-axis motor 25 is turned on. At this time, the output ends on both sides of the dual-axis motor 25 will drive the two second connecting shafts 26 to rotate, thereby driving the two third bevel gears 27 to rotate. The rotation of the third bevel gear 27 drives the fourth bevel gear 28 to rotate. The rotation of the fourth bevel gear 28 drives the second rotating shaft 29 and the second stirring rod 30 at the bottom to rotate. The rotation of the second stirring rod 30 drives the second inner wall scrapers 31 on both sides to rotate. Thus, the dual-axis motor 25 drives the two sets of second stirring rods 30 and second inner wall scrapers 31 to rotate in the two mixing chambers 23 respectively.
[0052] When the urea solution is fully mixed with the potash fertilizer and phosphate fertilizer to form a slurry, the pulping is completed;
[0053] After the slurry is prepared, the slurry is heated again by the first melting component;
[0054] Open the valve 33 between the mixing component and the spiral conveying component. At this time, the slurry will enter the inlet of the spiral conveying component through the pipeline, then enter the spiral conveyor 22, and then enter the outlet of the spiral conveying structure through the spiral conveyor 22 before entering the first melting component. The heating process of the first melting component is consistent with the heating process of the second melting component. After the secondary heating, open the valve 33 on the outlet end pipeline of the second melting component, and the heated slurry will flow into the granulation component through the pipeline for granulation;
[0055] During the granulation process, the slurry is continuously input into the granulation component. At this time, the first motor 5 is turned on. The first motor 5 drives the first connecting shaft 6 and the first bevel gear 7 to rotate, thereby driving the second bevel gear 8, the first rotating shaft 9, the drainage knife 10, the pelletizing knife 12 and the anti-sticking baffle 13 to rotate. The slurry is drained to the surface granulation hole 4 through the drainage groove 11 installed on the drainage knife 10 on the outer shell 3, and then flows to the lower surface through the granulation hole 4 to solidify, and is quickly pelletized by the pelletizing knife 12 to form granular fertilizer, and finally falls to the bottom of the high tower.
Claims
1. A fertilizer high-tower pulping and granulation device, comprising a tower body (1), characterized in that: A first pulping and granulation component is fixedly provided on the inner side of the tower body (1), and a second pulping and granulation component is provided on one side of the tower body (1); The first pulping and granulating assembly comprises a granulating component, the granulating component is fixedly connected to the tower body (1), a first melting component is provided on the top of the granulating component, the first melting component is fixedly connected to the tower body (1), a spiral conveying component is provided on one side of the tower body (1), and the discharge port of the spiral conveying component is in continuous connection with the feed port of the first melting component; The second pulping and granulating component comprises a mixing component, wherein the mixing component outlet is connected to the spiral feeding component inlet via a pipeline and is arranged on one side of the spiral feeding component, a base (2) is fixedly provided at the bottom of the mixing component, and a second melting component is fixedly provided on the top of the base (2), and the second melting component is arranged on one side of the mixing component and is connected to the mixing component via a pipeline.
2. A fertilizer high-tower pulping and granulation device according to claim 1, characterized in that: The granulation component comprises a shell (3), a plurality of granulation holes (4) are provided on the surface of the shell (3), a first motor (5) is fixedly provided on one side of the shell (3), a first connecting shaft (6) is provided at the output end of the first motor (5), a first bevel gear (7) is fixedly provided at one end of the first connecting shaft (6), a second bevel gear (8) is meshed with one side of the first bevel gear (7), and a first rotating shaft (9) is fixedly provided at one end of the second bevel gear (8).
3. A fertilizer high tower pulping and granulation device according to claim 2, characterized in that: The first rotating shaft (9) is mounted on the inner side of the housing (3), and the first rotating shaft (9) is rotatably connected to the housing (3). A drainage knife (10) is fixedly provided on one side of the first rotating shaft (9) and is arranged on the top surface of the housing (3). A drainage groove (11) is provided on the side of the drainage knife (10). Pellet cutting knives (12) are fixedly provided on both sides of the first rotating shaft (9), and the two pelletizing knives (12) are symmetrically placed with respect to the first rotating shaft (9). The two pelletizing knives (12) are arranged on the bottom surface of the housing (3). An anti-sticking baffle (13) is fixedly provided on the outer side of the rotating shaft, and the anti-sticking baffle (13) is arranged at the bottom of the pelletizing knife (12).
4. A fertilizer high-tower pulping and granulation device according to claim 1, characterized in that: The first melting component comprises a melting chamber (14), a second motor (15) is fixedly provided on the top of the melting chamber (14), a first stirring rod (16) is fixedly provided at the output end of the second motor (15), first inner wall scrapers (17) are fixedly provided on both sides of the first stirring rod (16), and the two first inner wall scrapers (17) are symmetrically placed with respect to the first stirring rod (16).
5. A fertilizer high-tower pulping and granulation device according to claim 4, characterized in that: A steam engine (18) is provided outside the melting chamber (14), and a steam return pipe (19) is provided through the output end of the steam engine (18). The steam return pipe (19) is wound around the outside of the melting chamber (14).
6. A fertilizer high-tower pulping and granulation device according to claim 1, characterized in that: A rotating conveying member is provided on one side of the tower body (1), the rotating conveying member comprising a casing (20), a third motor (21) being fixedly provided on the top of the casing (20), and a screw conveyor (22) being fixedly provided at the output end of the third motor (21).
7. A fertilizer high-tower pulping and granulation device according to claim 1, characterized in that: The mixing component comprises two mixing chambers (23), the two mixing chambers (23) are fixedly connected to the base (2), a motor fixing seat (24) is fixedly provided on the top of the base (2), and the motor fixing seat (24) is arranged between the two mixing chambers (23), a dual-axis motor (25) is fixedly provided on the top of the motor fixing seat (24), two output ends of the dual-axis motor (25) are each provided with a second connecting shaft (26), and one end of each of the two second connecting shafts (26) is fixedly provided with a third bevel gear (27).
8. A fertilizer high-tower pulping and granulation device according to claim 7, characterized in that: A fourth bevel gear (28) is meshed with one side of the third bevel gear (27), a second rotating shaft (29) is fixedly provided at the bottom end of the fourth bevel gear (28), and the second rotating shaft (29) is arranged at the top center of the mixing chamber (23) and extends into the interior of the mixing chamber (23), a second stirring rod (30) is fixedly provided at the bottom of the second rotating shaft (29), second inner wall scrapers (31) are fixedly provided on both sides of the second stirring rod (30), and the second inner wall scrapers (31) are symmetrically placed with respect to the second stirring rod (30), and the two mixing chambers (23) are connected through a pipeline.
9. A fertilizer high-tower pulping and granulation device according to claim 1, characterized in that: The second melting component is consistent with the first melting component, a water tank (32) is provided through one side of the second melting component, and valves (33) are provided on the surfaces of the plurality of pipes.