Intelligent coding spraying equipment

Abstract

The utility model discloses intelligent coding spraying equipment, and relates to the field of spraying. The intelligent coding spraying equipment comprises a fixed base, a placement table, a collaborative robot and a character spraying mechanism, the placement table is arranged on the fixed base, and a paint bucket is arranged on the placement table; the collaborative robot is arranged on the placement table and communicates with the paint bucket; the character spraying mechanism comprises a paint spraying head, a sensor and a stepping motor, the stepping motor is arranged on the collaborative robot, and the sensor is used for connecting the paint spraying head and the stepping motor. According to the automatic spraying device, the automatic spraying process can be achieved, and the problem that in the working scene of paint word spraying, manual operation causes harm to the body health of workers is solved.

Description

Technical Field

[0001] The utility model relates to the field of spraying, in particular to intelligent coding spraying equipment. Background Art

[0002] At present, in the spraying industry, the more traditional manual spray gun with a leaky mold is still widely used for spraying, or the paint is brushed onto the surface of the object using a roller brush.

[0003] These traditional methods not only significantly reduce work efficiency, making the entire production process cumbersome and slow, but also pose serious risks to workers' health. Long-term exposure to harmful paints and solvents puts workers at high risk of developing occupational diseases, posing a significant threat to their health. Utility Model Content

[0004] In view of this, the purpose of the present invention is to provide an intelligent coding spraying device to solve the problems of existing spraying equipment posing hidden dangers to workers' health and making them prone to occupational diseases.

[0005] The purpose of the present invention and the solution to its technical problems can be achieved by adopting the following technical solutions.

[0006] The utility model provides an intelligent coding spraying device, comprising a fixed base; a placing table, which is arranged on the fixed base and has a paint bucket on it; a collaborative robot, which is arranged on the placing table and is connected to the paint bucket; and a spraying mechanism, which comprises a paint spray head, a sensor and a stepper motor, which is arranged on the collaborative robot, and the sensor is used to connect the paint spray head and the stepper motor.

[0007] In one embodiment, there may be one or more spray heads.

[0008] In one embodiment, the inkjet printing mechanism further includes a slogan board, which is detachably arranged on the spray head, and the spray head is directed toward the slogan board.

[0009] In one embodiment, the intelligent coding spraying equipment further includes an intelligent control cabinet, which is disposed on a placement table and is wirelessly connected to the stepping motor.

[0010] In one embodiment, the intelligent coding spraying equipment further includes a collaborative robot control cabinet, which is disposed on the placement table, and the collaborative robot control cabinet is wirelessly connected to the collaborative robot.

[0011] In one embodiment, the inkjet printing mechanism is provided with a housing, and the housing can achieve an IP55 protection grade.

[0012] In one embodiment, the collaborative robot is a multi-jointed industrial robot.

[0013] In one embodiment, the fixed base is connected to the placement platform via a telescopic rod.

[0014] Compared with the existing technology, the present invention has a beneficial effect. Through the mutual cooperation of the intelligent control cabinet, the collaborative robot control cabinet, the collaborative robot and the inkjet printing mechanism, the collaborative robot can operate in a small space and adjust the spraying trajectory. The inkjet printing mechanism can accurately print clear and detailed letters, realize the selection of different characters, and control the target distance, spraying speed and spraying pressure during the inkjet printing process to quickly complete the printing task and improve production efficiency. The intelligent coding spraying equipment of the present invention realizes an automated spraying process, solving the problems of high labor intensity and occupational health of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the intelligent coding spraying equipment of an embodiment of the present utility model.

[0016] Figure 2 It is a top view of the intelligent coding spraying equipment of an embodiment of the present utility model.

[0017] Figure 3 It is a rear view of the intelligent coding spraying equipment of an embodiment of the present utility model.

[0018] Figure 4 It is a schematic diagram of the inkjet printing mechanism of the intelligent coding spraying device according to an embodiment of the present invention.

[0019] Reference numerals

[0020] Intelligent coding spraying equipment 100, fixed base 10, placement table 11, paint bucket 12, intelligent control cabinet 20, collaborative robot control cabinet 30, collaborative robot 40, spraying mechanism 50, stepping motor 51, sensor 52, spray head 53, slogan board 54, shell 55. DETAILED DESCRIPTION

[0021] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific implementation schemes. However, those skilled in the art should understand that the implementation schemes described below are only used to illustrate the present invention and should not be considered as limiting the scope of the present invention. Based on the implementation schemes in the present invention, all other implementation schemes obtained by those of ordinary skill in the art without making any creative efforts shall fall within the scope of protection of the present invention.

[0022] like Figure 1As shown, the intelligent coding spraying equipment 100 according to an embodiment of the present invention includes a fixed base 10, an intelligent control cabinet 20, a collaborative robot control cabinet 30, a collaborative robot 40 and a spraying mechanism 50.

[0023] Specifically, if Figures 1-4 As shown, a placement table 11 is provided on the fixed base 10, and a paint bucket 12 is provided on the placement table 11; the collaborative robot 40 is provided on the placement table 11, and the collaborative robot 40 is connected to the paint bucket 12; the inkjet mechanism 50 includes a paint head 53, a sensor 52 and a stepper motor 51, the stepper motor 51 is provided on the collaborative robot 40, and the sensor 52 is used to connect the paint head 53 and the stepper motor 51.

[0024] In some embodiments, as Figure 4 As shown, the intelligent control cabinet 20 is wirelessly connected to the stepper motor 51. The stepper motor receives the electrical signal sent by the intelligent control cabinet and drives the spray head 53 to adjust the angle between the spray head 53 and the slogan board 54, thereby controlling the target distance, spray speed and spray pressure of the spray during the spraying process.

[0025] In some embodiments, as Figure 1 As shown, the collaborative robot control cabinet 30 and the collaborative robot 40 are wirelessly connected. The collaborative robot control cabinet 30 can send a code acquisition request to the intelligent control cabinet 20. After the collaborative robot control cabinet 30 receives the code sent by the intelligent control cabinet 20, it sends a signal to the collaborative robot 40 to control the collaborative robot 40 to complete the movement in the space of the object that needs to be sprayed. The spraying trajectory is adjustable, which replaces manual work and realizes an automated spraying process. At the same time, it avoids the possibility of operators being exposed to harmful paints and solvents, avoiding harm to their health.

[0026] In some embodiments, as Figure 4 As shown, when there are multiple paint spray heads 53, the stepper motor 21 controls the multiple paint spray heads 53 at the same time, so that the material can be discharged faster and more, the spraying is more complete and sufficient, and the work efficiency is improved.

[0027] In some embodiments, as Figure 4 As shown, the slogan board 54 is of detachable design. Different slogan boards 54 can be replaced to change the printing font, font size and letters, and can print patterns, bar codes, etc., so as to achieve the purpose of changing different slogans.

[0028] In some embodiments, as Figure 4 As shown, the font size, character length, and character type of the slogan board 54 can be professionally customized. The slogan board 54 can also be customized in different shapes, materials, and sizes to be suitable for surfaces of objects of different shapes, materials, and sizes.

[0029] In some embodiments, as Figure 3 As shown, the paint bucket 12 can be filled with a variety of colors of paint, and can be used to spray different colors of fonts, font sizes, letters, etc.

[0030] In some embodiments, as Figure 1 As shown, the intelligent control cabinet 20 is an independent module and a self-contained system. It uses PLC and other equipment to collect, control and manage various sensors, conduct comprehensive management of data such as progress status and equipment status, and realize the sharing and transmission of data at each workstation.

[0031] In some embodiments, as Figure 4 As shown, the sensor 52 monitors the position information of the stepper motor 51 and sends the feedback as a signal to the intelligent control cabinet 20 to monitor and adjust the rotation accuracy.

[0032] In some embodiments, during use, the collaborative robot 40 can be designed as a multi-joint industrial robot. The collaborative robot 40 and the collaborative robot control cabinet 30 can exchange data wirelessly, and the collaborative robot 40 can be controlled and its status monitored in real time. The design of the multi-joint industrial robot ensures high repeat positioning accuracy and fast response speed, and can work in a small space.

[0033] In some embodiments, as Figure 4 As shown, the housing 55 can be designed to have an IP55 protection grade, so dust will not harm the inkjet mechanism and it can be used in a humid environment.

[0034] In some embodiments, as Figure 1 As shown, the fixed base and the placement table are connected by a telescopic rod, which can adjust the height of the intelligent coding spraying equipment and enable operation at different heights.

[0035] Although the present invention has been described in detail above using general descriptions and specific embodiments, it will be apparent to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, such modifications or improvements, without departing from the spirit of the present invention, are within the scope of protection claimed herein.

Claims

1. An intelligent coding spraying device, characterized in that: include: Fixed base; A placement table, the placement table is arranged on the fixed base, and a paint bucket is arranged on the placement table; a collaborative robot, the collaborative robot being disposed on the placement table and communicating with the paint bucket; and The inkjet printing mechanism includes a paint spray head, a sensor and a stepper motor. The stepper motor is arranged on the collaborative robot, and the sensor is used to connect the paint spray head and the stepper motor.

2. The intelligent coding spraying equipment according to claim 1, characterized in that: There may be one or more paint spray heads.

3. The intelligent coding spraying equipment according to claim 1, characterized in that: The inkjet printing mechanism further comprises a slogan board, which is detachably arranged on the spray head, and the spray head is oriented toward the slogan board.

4. The intelligent coding spraying equipment according to claim 1, characterized in that: It also includes an intelligent control cabinet, which is arranged on the placement table and is wirelessly connected to the stepping motor.

5. The intelligent coding spraying equipment according to claim 1, characterized in that: It also includes a collaborative robot control cabinet, which is arranged on the placement table and has a wireless connection with the collaborative robot.

6. The intelligent coding spraying equipment according to claim 1, characterized in that: The inkjet printing mechanism is provided with a shell, and the shell can reach the IP55 protection grade.

7. The intelligent coding spraying equipment according to claim 1, characterized in that: The collaborative robot is a multi-joint industrial robot.

8. The intelligent coding spraying equipment according to claim 1, characterized in that: The fixed base is connected to the placement platform via a telescopic rod.

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