Equipment for measuring thickness and size of battery cell

By integrating the cell thickness and width measurement device and triple robot, the problem of inefficiency of traditional cell measurement equipment is solved, synchronous automated measurement of cell thickness and width and NG/OK sorting are realized, measurement accuracy and production efficiency are improved, and intelligent upgrades of battery manufacturing enterprises are supported.

CN223288521UActive Publication Date: 2025-09-02东莞市爱康智能技术股份有限公司
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Patent Information

Application Number
CN202422452653.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-02
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Traditional battery cell measurement equipment has a single function, and the measurement process relies on additional equipment or manual operation, resulting in inefficiency and error-proneness, and lack of efficient and automated NG/OK sorting solutions.

Method used

Integrated cell thickness and width measurement device, combined with triple robot and NG sorting robot, realize synchronous automated measurement of cell thickness and width and NG/OK sorting, ensure measurement accuracy through CCD camera module and constant force micrometer, and use marble pressure plates and high-precision servo motors to improve measurement stability.

Benefits of technology

It realizes synchronous automated measurement of battery cell thickness and width, improves measurement accuracy and production efficiency, reduces human errors, and supports intelligent upgrades of battery manufacturers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides battery cell thickness and size measurement equipment, which comprises a battery cell thickness measurement device, a width compression measurement device, a triple mechanical arm, an NG sorting mechanical arm and a material box, and is characterized in that the battery cell thickness measurement device is arranged at one side of the triple mechanical arm and is used for measuring the thickness of a battery; the width compression measuring device is arranged on one side of the battery cell thickness measuring device and is used for measuring the width of the battery; the triple mechanical arm is arranged between the battery cell thickness measuring device and the width compression measuring device and is used for transferring the battery after thickness measurement into the width compression measuring device or transferring the battery after width measurement into the battery cell thickness measuring device; the NG sorting mechanical arm is arranged on one side of the material box and used for transferring the NG material and the OK material in the battery cell thickness measuring device and / or the width pressing measuring device into the material box. Automatic measurement, transfer and NG / OK sorting of the thickness and the width of the battery cell are achieved, and the requirements of the modern battery manufacturing industry for efficient and accurate detection are met.
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Description

Technical Field

[0001] The present application relates to a battery cell measuring device, and in particular to a battery cell thickness and size measuring device. Background Art

[0002] In battery manufacturing and testing, the dimensional accuracy of battery cells, as core components, is directly related to battery performance, safety, and subsequent assembly efficiency. The rapid growth of the electric vehicle and portable electronic device markets has placed ever-stricter demands on the dimensional accuracy and quality control of battery cells. Traditional manual measurement methods are not only inefficient but also susceptible to human factors, leading to deviations in measurement results and making them difficult to meet the demands of large-scale production lines.

[0003] Currently, there are a variety of automated measuring devices on the market for battery cell dimensional inspection. However, these devices often have limited functionality, only capable of measuring thickness or width. Furthermore, the transfer of battery cells during the measurement process often relies on additional auxiliary equipment or manual operation, increasing measurement cycles and error rates. Furthermore, there is a lack of efficient, automated solutions for distinguishing and sorting unqualified (NG) cells from qualified (OK) cells, leading to material mix-up and inefficient processing on the production line. Utility Model Content

[0004] The purpose of this application is to provide a battery cell thickness and size measurement device, which aims to realize the automated measurement, transfer and NG / OK sorting of battery cell thickness and width through an integrated design to meet the modern battery manufacturing industry's demand for efficient and accurate detection.

[0005] A battery cell thickness and size measurement device, comprising a battery cell thickness measuring device, a width pressing measuring device, a triple robot, an NG sorting robot and a material box, wherein the battery cell thickness measuring device is arranged on one side of the triple robot, for measuring the thickness of the battery; the width pressing measuring device is arranged on one side of the battery cell thickness measuring device, for measuring the width of the battery; the triple robot is arranged between the battery cell thickness measuring device and the width pressing measuring device, for transferring the battery after thickness measurement to the width pressing measuring device or for transferring the battery after width measurement to the battery cell thickness measuring device; the NG sorting robot is arranged on one side of the material box, for transferring NG material and OK material in the battery cell thickness measuring device and / or the width pressing measuring device to the material box respectively.

[0006] Furthermore, the width compression measurement device includes a CCD camera module, a measuring placement platform, a constant force micrometer and a baffle device, the CCD camera module is arranged on the measuring placement platform, the constant force micrometer and the baffle device are relatively arranged on the measuring placement platform, the measuring placement platform is used to place the battery cell, the constant force micrometer is used to press the battery cell onto the baffle device, and obtain the width of the battery cell through the CCD camera module.

[0007] Furthermore, the baffle device includes an adjustment seat, an adjustment guide rail and a locking assembly. The adjustment seat is installed on the adjustment guide rail. The adjustment seat can approach or move away from the constant force micrometer along the adjustment guide rail. The locking assembly is used to lock the adjusted adjustment seat on the adjustment guide rail.

[0008] Furthermore, a mounting groove is provided on the side of the adjustment seat corresponding to the constant force micrometer, a baffle is provided in the mounting groove, and the surface of the baffle in contact with the battery cell is the first contact surface. After the baffle adjusts the flatness of the first contact surface, it is locked in the mounting groove.

[0009] Furthermore, the locking assembly includes a locking block and a locking connecting plate, the locking block is arranged at the end of the adjusting guide rail close to the constant force micrometer, the side surface of one end of the locking connecting plate is installed on one side of the end face of the adjusting seat, and a locking groove is provided on the locking connecting plate, the locking groove corresponds to the locking block, and the locking connecting plate is threadedly connected to the locking block by a bolt passing through the locking groove.

[0010] Furthermore, the battery cell thickness measuring device includes a transverse platform, at least one group of thickness testing modules and at least one group of transverse carriers, the transverse carrier is arranged on the transverse platform, the thickness testing module is arranged on one side of the transverse platform, the transverse platform drives the transverse carrier to transfer the battery cell to be measured to the bottom of the thickness testing module, and the thickness testing module cooperates with the transverse carrier to measure the thickness of the battery.

[0011] Furthermore, the thickness testing module includes a pressing plate, a slide, a motor, a pull rope and a guide wheel. The pressing plate is installed on the slide, and the motor drives the slide through the pull rope and the guide wheel to drive the pressing plate to move up and down.

[0012] Furthermore, a displacement sensor is provided on the slide for detecting the lifting height of the pressing plate.

[0013] Furthermore, the pressing plate is a marble pressing plate.

[0014] Furthermore, the triple robot includes a support column, a transverse movement module and at least one group of material-retrieving robots, the transverse movement module is installed on the support column, the material-retrieving robot is installed on the transverse movement module, and the transverse movement module is used to drive the material-retrieving robot to move laterally.

[0015] The beneficial effects of this application are:

[0016] (1) This application integrates a cell thickness measuring device and a width compression measuring device to achieve simultaneous automated measurement of cell thickness and width, avoiding the problems of long measurement cycles and low efficiency associated with traditional single-measurement equipment. Furthermore, automated measurement reduces human interference and improves the accuracy and reliability of measurement results.

[0017] (2) The battery cell thickness and size measurement equipment of the present invention integrates multiple steps, including measurement, transportation, and sorting, to achieve full automation of battery cell size detection. This not only improves production efficiency but also reduces the skill requirements for operators, reduces the occurrence of human error, and provides strong support for the intelligent upgrade of battery manufacturing companies. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic structural diagram of a battery cell thickness and size measurement device provided in one embodiment of the present application;

[0019] Figure 2 A schematic structural diagram of a width compression measurement device provided in one embodiment of the present application;

[0020] Figure 3 A schematic structural diagram of a battery cell thickness measuring device provided in one embodiment of the present application;

[0021] Figure 4 A schematic structural diagram of a thickness testing module provided in one embodiment of the present application;

[0022] Figure 5 A schematic diagram of the structure of a triple robot provided in one embodiment of the present application;

[0023] Description of reference numerals:

[0024] 1. Width pressing measuring device; 2. Cell thickness measuring device; 3. Triple robot; 4. NG sorting robot; 5. Material box;

[0025] 11. CCD camera module; 12. Measuring platform; 13. Constant force micrometer; 14. Baffle device;

[0026] 141. Adjustment seat; 142. Adjustment guide rail; 143. Locking assembly;

[0027] 1411. Mounting slot; 1412. Baffle;

[0028] 1431. Locking block; 1432. Locking connecting plate; 1433. Locking slot;

[0029] 21. Transverse platform; 22. Thickness test module; 23. Transverse platform; 24. Dust removal device;

[0030] 221, pressing plate; 222, sliding table; 223, motor; 224, pull rope; 225, guide wheel;

[0031] 31. Support column; 32. Transverse movement module; 33. Retrieving manipulator; DETAILED DESCRIPTION

[0032] The terms used in the implementation section of this application are only used to explain the specific embodiments of this application and are not intended to limit this application. The implementation of the embodiments of this application will be described in detail below with reference to the accompanying drawings.

[0033] like Figure 1 As shown, a battery cell thickness measurement and size measurement equipment includes a battery cell thickness measuring device 2, a width pressing measuring device 1, a triple robot 3, an NG sorting robot 4 and a material box 5, wherein the battery cell thickness measuring device 2 is arranged on one side of the triple robot 3, for measuring the thickness of the battery; the width pressing measuring device 1 is arranged on one side of the battery cell thickness measuring device 2, for measuring the width of the battery; the triple robot 3 is arranged between the battery cell thickness measuring device 2 and the width pressing measuring device 1, for transferring the battery after thickness measurement to the width pressing measuring device 1 or for transferring the battery after width measurement to the battery cell thickness measuring device 2; the NG sorting robot 4 is arranged on one side of the material box 5, for transferring NG material and OK material in the battery cell thickness measuring device 2 and / or the width pressing measuring device 1 to the material box 5 respectively.

[0034] The working principle is:

[0035] The manipulators at other workstations place the cells in the area to be measured of the cell thickness measuring device 2 , and the thickness measuring device starts working to record the cell thickness data.

[0036] After the measurement is completed, the triple robot 3 clamps the battery cell from the thickness measuring device and transfers it to the width compression measuring device 1 for width measurement.

[0037] During the measurement process, if the cell is judged to be NG material (unqualified product), the NG sorting robot 4 will take it out of the measuring device and transfer it to the designated NG material box 5. On the contrary, if it is OK material (qualified product), it will be transferred to the OK material box 5.

[0038] The entire measurement and sorting process is automated, greatly improving work efficiency and measurement accuracy.

[0039] like Figure 2As shown, in this embodiment, the width compression measuring device 1 includes a CCD camera module 11, a measuring placement platform 12, a constant force micrometer 13 and a baffle device 14. The CCD camera module 11 is arranged on the measuring placement platform 12, and the constant force micrometer 13 and the baffle device 14 are relatively arranged on the measuring placement platform 12. The measuring placement platform 12 is used to place the battery cell, and the constant force micrometer 13 is used to press the battery cell onto the baffle device 14, and obtain the width of the battery cell through the CCD camera module 11.

[0040] The constant force micrometer 13 can maintain a constant pressure during the measurement process, pressing the battery cell gently and stably against the baffle device 14 .

[0041] like Figure 2 As shown, in this embodiment, the baffle device 14 includes an adjustment seat 141, an adjustment guide rail 142, and a locking assembly 143. The adjustment seat 141 is mounted on the adjustment guide rail 142. The adjustment seat 141 can move closer to or farther away from the constant force micrometer 13 along the adjustment guide rail 142. The locking assembly 143 is used to lock the adjusted adjustment seat 141 on the adjustment guide rail 142. The design of the baffle device 14 takes into account the flexibility and stability of adjustment. By sliding the adjustment seat 141 on the adjustment guide rail 142, the distance between the baffle 1412 and the battery cell can be conveniently adjusted to accommodate battery cells of different specifications.

[0042] like Figure 2 As shown, in this embodiment, a mounting groove 1411 is provided on the side of the adjustment seat 141 corresponding to the constant force micrometer 13. A baffle 1412 is provided in the mounting groove 1411. The surface of the baffle 1412 that contacts the battery cell is a first contact surface a. After the flatness of the first contact surface is adjusted, the baffle 1412 is locked in the mounting groove 1411. The mounting groove 1411 on the adjustment seat 141 is used to accurately install the baffle 1412, and by adjusting the flatness of the first contact surface of the baffle 1412, uniform force is ensured on the contact surface with the battery cell.

[0043] like Figure 2 As shown, in this embodiment, the locking assembly 143 includes a locking block 1431 and a locking connecting plate 1432. The locking block 1431 is disposed at the end of the adjustment rail 142 near the constant force micrometer 13. The side surface of one end of the locking connecting plate 1432 is mounted on one side of the end surface of the adjustment seat 141. The locking connecting plate 1432 is provided with a locking groove 1433, which corresponds to the locking block 1431. The locking connecting plate 1432 is threadedly connected to the locking block 1431 via bolts passing through the locking groove 1433. The locking assembly 143 utilizes the locking block 1431 and the locking connecting plate 1432 in combination, and is fastened by bolts to achieve precise positioning and locking of the adjustment seat 141 on the adjustment rail 142, thereby preventing positional deviation during measurement.

[0044] like Figure 3 As shown, in this embodiment, the battery cell thickness measuring device 2 includes a transverse platform 21, at least one set of thickness test modules 22, and at least one set of transverse platforms 23. The transverse platform 23 is set on the transverse platform 21, and the thickness test module 22 is set on one side of the transverse platform 21. The transverse platform 21 drives the transverse platform 23 to transfer the battery cell to be measured to the bottom of the thickness test module 22. The thickness test module 22 cooperates with the transverse platform 23 to measure the thickness of the battery. The transverse platform 21 is driven by a high-precision servo motor 223, which can smoothly and accurately transfer the battery cell from the material collection position to the bottom of the thickness test module 22.

[0045] like Figure 3 As shown, the dust removal device 24 is arranged on one side of the transverse platform 21 to remove dust and impurities on the surface of the battery cell by blowing or suctioning to ensure the accuracy of the measurement results.

[0046] like Figure 4 As shown, in this embodiment, the thickness test module 22 includes a pressure plate 221, a slide 222, a motor 223, a pull rope 224, and a guide wheel 225, which enable the lifting and lowering motion of the pressure plate 221. The motor 223, through a transmission system consisting of the pull rope 224 and guide wheel 225, drives the slide 222, which in turn drives the pressure plate 221 downward at a constant speed. After contact with the battery cell surface, the thickness is measured. The pressure plate 221 is made of marble due to its high hardness, low coefficient of expansion, and excellent flatness, which helps improve measurement accuracy.

[0047] like Figure 4 As shown, in this embodiment, a displacement sensor is installed on the slide 222 to detect the height of the pressure plate 221 in real time and transmit the data to the control system for calculating the thickness of the battery cell. The high precision and stability of the displacement sensor ensure the reliability of the measurement results.

[0048] like Figure 5 As shown, in this embodiment, the triple robot 3 includes a support column 31, a transverse movement module 32 and at least one group of material-picking robots 33. The transverse movement module 32 is installed on the support column 31, and the material-picking robot 33 is installed on the transverse movement module 32. The transverse movement module 32 is used to drive the material-picking robot 33 to move laterally.

[0049] In the description of the embodiments of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to a fixed connection, an indirect connection via an intermediate medium, internal communication between two components, or an interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of this application based on specific circumstances.

[0050] In the embodiments of the present application, any device or element referred to or implied must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the embodiments of the present application. In the description of the embodiments of the present application, the meaning of "plurality" is two or more, unless otherwise specifically specified.

[0051] The terms "first", "second", "third", "fourth", etc. (if any) in the description and claims of the embodiments of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way are interchangeable under appropriate circumstances, so that the embodiments of the present application described herein, for example, can be implemented in orders other than those illustrated or described herein. In addition, the terms "may include" and "have" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products or apparatus.

[0052] Finally, it should be noted that the above embodiments are intended only to illustrate the technical solutions of the embodiments of this application, and are not intended to limit them. Although the embodiments of this application have been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they may modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, such modifications or replacements do not deviate from the essence of the corresponding technical solutions within the scope of the various embodiments of this application.

Claims

1. A battery cell thickness and size measurement device, characterized by: It includes a cell thickness measuring device, a width pressing measuring device, a triple robot, an NG sorting robot and a material box, among which, The battery cell thickness measuring device is arranged on one side of the triple manipulator and is used to measure the thickness of the battery; The width compression measuring device is provided on one side of the battery cell thickness measuring device and is used to measure the width of the battery; The triple manipulator is arranged between the battery cell thickness measuring device and the width pressing measuring device, and is used to transfer the battery after thickness measurement to the width pressing measuring device or to transfer the battery after width measurement to the battery cell thickness measuring device; The NG sorting robot is arranged on one side of the material box, and is used to transfer the NG materials and OK materials in the battery cell thickness measuring device and / or the width compression measuring device into the material box respectively.

2. The battery cell thickness and size measurement device according to claim 1, characterized in that: The width compression measurement device includes a CCD camera module, a measuring placement platform, a constant force micrometer and a baffle device. The CCD camera module is arranged on the measuring placement platform. The constant force micrometer and the baffle device are relatively arranged on the measuring placement platform. The measuring placement platform is used to place the battery cell. The constant force micrometer is used to press the battery cell onto the baffle device and obtain the width of the battery cell through the CCD camera module.

3. The battery cell thickness and size measurement device according to claim 2, characterized in that: The baffle device includes an adjustment seat, an adjustment guide rail and a locking assembly. The adjustment seat is installed on the adjustment guide rail. The adjustment seat can move closer to or farther away from the constant force micrometer along the adjustment guide rail. The locking assembly is used to lock the adjusted adjustment seat on the adjustment guide rail.

4. The battery cell thickness and size measurement device according to claim 3, characterized in that: The side of the adjustment seat corresponding to the constant force micrometer is provided with a mounting groove, and a baffle is provided in the mounting groove. The surface of the baffle in contact with the battery cell is the first contact surface. After the baffle adjusts the flatness of the first contact surface, it is locked in the mounting groove.

5. The battery cell thickness and size measurement device according to claim 3, characterized in that: The locking assembly includes a locking block and a locking connecting plate. The locking block is arranged on the end of the adjustment guide rail close to the constant force micrometer. The side surface of one end of the locking connecting plate is installed on one side of the end surface of the adjustment seat. A locking groove is provided on the locking connecting plate. The locking groove corresponds to the locking block. The locking connecting plate is threadedly connected to the locking block by a bolt passing through the locking groove.

6. The battery cell thickness and size measurement device according to claim 1, characterized in that: The battery cell thickness measuring device includes a transverse platform, at least one group of thickness testing modules and at least one group of transverse carriers. The transverse carrier is arranged on the transverse platform, and the thickness testing module is arranged on one side of the transverse platform. The transverse platform drives the transverse carrier to transfer the battery cell to be measured to the bottom of the thickness testing module, and the thickness testing module cooperates with the transverse carrier to measure the thickness of the battery.

7. The battery cell thickness and size measurement device according to claim 6, characterized in that: The thickness testing module includes a pressing plate, a slide, a motor, a pull rope and a guide wheel. The pressing plate is installed on the slide. The motor drives the slide through the pull rope and the guide wheel to drive the pressing plate to move up and down.

8. The battery cell thickness and size measurement device according to claim 7, characterized in that: The slide is provided with a displacement sensor for detecting the lifting height of the pressing plate.

9. The battery cell thickness and size measurement device according to claim 7, characterized in that: The pressing plate is a marble pressing plate.

10. The battery cell thickness and size measurement device according to claim 1, characterized in that: The triple robot includes a support column, a transverse movement module and at least one group of material-retrieving robots. The transverse movement module is installed on the support column, and the material-retrieving robot is installed on the transverse movement module. The transverse movement module is used to drive the material-retrieving robot to move laterally.