Optical screening machine for corrugated pipes

Abstract

The utility model discloses a corrugated pipe optical screening machine which comprises a supporting table and a rotating disc arranged on the supporting table in a rotating mode, and the supporting table is provided with a feeding assembly used for placing corrugated pipes into the rotating disc, a screening assembly used for detecting the sizes of the corrugated pipes and a discharging assembly capable of taking away the corrugated pipes of the rotating disc. The screening assembly comprises a camera shooting unit for shooting corrugated pipes, a processing unit for analyzing images and a screening device arranged on the supporting table, and the screening device is in signal transmission with the processing unit; the screening device is used for screening the corrugated pipes. Through an automatic structure, corrugated pipes can be fed, discharged and screened, and after images are analyzed and processed through shooting, the screening accuracy of the corrugated pipes can be improved. On one hand, the quality of the corrugated pipe is improved, and on the other hand, production efficiency can be improved.

Description

Technical Field

[0001] The present application relates to the field of bellows processing, and in particular to a bellows optical screening machine. Background Art

[0002] Metal bellows are accessories used for control of air conditioners, gas valves, etc.

[0003] Since the dimensional accuracy of the bellows is high, the parallelism and the diameter of the top plane need to be checked and screened after the preparation. Currently, manual visual inspection is commonly used to conduct random inspections of bellows. This operation has the following problems: (1) Random inspections are not accurate. (2) Manual judgments are highly random and the quality of the bellows cannot be guaranteed. (3) The efficiency is low and the continuous working time cannot be too long, which affects production efficiency. Utility Model Content

[0004] The purpose of this utility model is to overcome the above-mentioned deficiencies of the prior art and provide a bellows optical screening machine to improve screening efficiency and quality.

[0005] In order to achieve the above objectives, this application adopts the following technical solutions:

[0006] A bellows optical screening machine includes a support platform and a rotating disk rotatably mounted on the support platform, wherein the support platform is provided with an inlet assembly for placing the bellows into the rotating disk, a screening assembly for detecting the size of the bellows, and a discharge assembly for removing the bellows from the rotating disk; the screening assembly includes a camera unit for photographing the bellows, a processing unit for image analysis, and a filter mounted on the support platform, wherein the filter transmits signals to the processing unit; the filter is used for screening the bellows.

[0007] Preferably, the filter includes an air pump and an air rod provided on the air pump, and the output port of the air rod is toward the moving path of the bellows.

[0008] Preferably, the gas rod is further provided with an infrared sensor, and the infrared sensor is connected to the air pump.

[0009] Preferably, a screening plate for accommodating the bellows is provided on the support platform.

[0010] Preferably, the feeding assembly includes a feeding rack, a feeding chute provided on the feeding rack, and a stabilizing plate provided at one end of the feeding chute.

[0011] Preferably, the stabilizing plate has a concave portion and an elastic portion.

[0012] Preferably, the support platform is further provided with a guide member, one end of which is located in the moving path of the corrugated tube.

[0013] Preferably, the discharging assembly includes a discharging piece and a receiving platform provided on the supporting platform.

[0014] Preferably, a receiving box is provided below the receiving platform.

[0015] In summary, the present invention has the following beneficial technical effects:

[0016] The automated structure allows for the feeding, discharging, and screening of corrugated tubes. By capturing and analyzing images, the accuracy of screening can be improved, which not only improves the quality of the corrugated tubes but also increases production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a schematic diagram of the exploded structure of the feeding component in the utility model.

[0019] Figure 3 yes Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0020] Explanation of the accompanying drawings: 1. Support table; 11. Rotating disk; 2. Feed assembly; 21. Feed rack; 22. Feed slide; 23. Stabilizing plate; 24. Concave portion; 25. Elastic portion; 3. Guide member; 4. Screening assembly; 41. Camera unit; 42. Processing unit; 43. Screener; 44. Air pump; 45. Air rod; 46. Infrared sensor; 5. Display; 6. Discharge assembly; 61. Discharge member; 62. Receiving table; 63. Receiving box; 7. Bellows. DETAILED DESCRIPTION

[0021] The terms "up," "down," "left," "right," "front," "back," "front," "back," "top," and "bottom" mentioned or potentially mentioned in this specification are defined relative to the structures shown in the accompanying drawings. They are relative concepts and may vary depending on their location or usage. Therefore, these or other directional terms should not be interpreted as restrictive. In addition, the terms "first," "second," "third," and similar expressions are used only for descriptive and distinguishing purposes and should not be understood to indicate or imply the relative importance of the corresponding components.

[0022] The following is combined with Figure 1 -Attached Figure 3 This application is described in further detail.

[0023] The embodiment of the present application discloses a bellows optical screening machine.

[0024] Reference Figure 1 A bellows optical screening machine includes a support platform 1 and a rotating disk 11 rotatably arranged on the support platform 1. A motor is fixed to the bottom of the support platform 1. The output end of the motor is rotatably connected to the rotating disk 11, which can drive the rotating disk 11 to rotate.

[0025] The support platform 1 is provided with a feeding assembly 2, a guide member 3, a screening assembly 4, and a discharging assembly 6 in sequence along the rotation direction of the rotating disk 11.

[0026] The feeding assembly 2 can transfer the bellows 7 to be inspected to the rotating disk 11 .

[0027] The feeding assembly 2 includes a feeding frame 21, a feeding chute 22 and a stabilizing plate 23; the lower end of the feeding frame 21 is fixedly connected to the support platform 1, and the upper end of the feeding frame 21 is fixedly connected to the feeding chute 22. The feeding chute 22 is inclined, and one end of the feeding chute 22 is located directly above the rotating disk 11, and the other end is connected to the vibrating disk. The vibrating disk is not shown in the figure. The vibrating disk mainly arranges the bellows 7 so that the bellows 7 can continuously enter the feeding chute 22. The vibrating disk is a prior art and will not be described in detail.

[0028] The stabilizing plate 23 has a recessed portion 24 and an elastic portion 25. The recessed portion 24 resists the inertia of the bellows 7 as it emerges from the feed chute 22, allowing the bottom of the bellows 7 to rest firmly on the rotating disk 11 without shaking. The elastic portion 25 gently presses the top of the bellows 7, stabilizing it during movement.

[0029] The support platform 1 is also provided with a guide member 3, the upper part of the guide member 3 is located in the moving path of the bellows 7. When the bellows 7 moves, it will hit the guide member 3, and then move and guide under the action of the guide member 3, so that the bellows 7 can be at the position specified by the rotating disk 11.

[0030] The screening assembly 4 includes a camera unit 41, a processing unit 42, and a filter 43. The camera unit 41 is a camera that can take horizontal photos of the bellows 7. The processing unit 42 analyzes and processes the images to detect the parallelism and diameter of the bellows 7. The filter 43 is connected to the processing unit 42 via a data line. When the bellows 7 meets the requirements, the filter 43 is deactivated, and qualified bellows 7 are discharged from the discharge assembly. Conversely, when the requirements are not met, the filter 43 rejects unqualified bellows 7.

[0031] Screener 43 includes an air pump 44 and an air rod 45. One end of air rod 45 is connected to air pump 44, and the other end faces the travel path of bellows 7. Air rod 45 is also equipped with an infrared sensor 46, which is also connected to air pump 44 via a signal link. A screening tray is provided on support platform 1 to accommodate unqualified bellows 7.

[0032] When the bellows 7 is unqualified, the analysis and processing unit 42 will transmit a signal to the cylinder, the cylinder will be prepared, the infrared sensor 46 can detect the position of the bellows 7, and then the cylinder will work, allowing the air rod 45 to blow the unqualified bellows 7 into the screening plate.

[0033] The support platform 1 is also provided with a display 5 which can display the images captured by the camera unit 41 and can also display the process and results processed by the processing unit 42 .

[0034] The discharge assembly 6 includes a discharge member 61, a receiving platform 62, and a receiving box 63. The lower end of the discharge member 61 is fixedly connected to the support platform 1, and the upper end is tilted to intercept the movement path of the corrugated tube 7. The receiving platform 62 is fixed to the support platform 1 and located below the rotating disk 11. When the rotating disk 11 rotates, the discharge member 61 pushes qualified corrugated tubes 7 from the rotating disk 11, and the receiving platform 62 can receive qualified corrugated tubes 7 falling from the rotating disk 11. The receiving box 63 is located directly below one end of the receiving platform 62. Under the transition of the receiving platform 62, qualified corrugated tubes 7 will fall into the receiving box 63.

[0035] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application; therefore, based on the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural methods and implementation methods. Therefore, the above specific implementation methods and drawings are only illustrative of the technical solution of the present invention, and should not be regarded as the entirety of the present invention or as a limitation or restriction on the technical solution of the present invention. Therefore: All equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A bellows optical screening machine, characterized in that: The invention comprises a support platform (1) and a rotating disk (11) rotatably arranged on the support platform (1), wherein the support platform (1) is provided with an inlet assembly (2) for placing a corrugated tube (7) into the rotating disk (11), a screening assembly (4) for detecting the size of the corrugated tube (7), and a discharge assembly (6) for removing the corrugated tube (7) from the rotating disk (11); the screening assembly (4) comprises a camera unit (41) for photographing the corrugated tube (7), a processing unit (42) for image analysis, and a filter (43) arranged on the support platform (1), wherein the filter (43) transmits signals to the processing unit (42); and the filter (43) is used for screening the corrugated tube (7).

2. The optical screening machine for corrugated tubes according to claim 1, characterized in that: The filter (43) includes an air pump (44) and an air rod (45) provided on the air pump (44), wherein the output port of the air rod (45) faces the moving path of the bellows (7).

3. The optical screening machine for corrugated tubes according to claim 2, characterized in that: The gas rod (45) is further provided with an infrared sensor (46), and the infrared sensor (46) is connected to the gas pump (44).

4. The optical screening machine for corrugated tubes according to claim 3, characterized in that: A screening plate for accommodating the bellows (7) is provided on the support platform (1).

5. The optical screening machine for corrugated tubes according to claim 1, characterized in that: The feed assembly (2) comprises a feed rack (21), a feed slide (22) provided on the feed rack (21), and a stabilizing plate (23) provided at one end of the feed slide (22).

6. The optical screening machine for corrugated tubes according to claim 5, characterized in that: The stabilizing plate (23) has a concave portion (24) and an elastic portion (25).

7. The optical screening machine for corrugated tubes according to any one of claims 1 to 6, characterized in that: The support platform (1) is further provided with a guide member (3), one end of the guide member (3) being located in the moving path of the bellows (7).

8. The optical screening machine for corrugated tubes according to claim 1, characterized in that: The discharging assembly (6) comprises a discharging piece (61) and a receiving platform (62) provided on the supporting platform (1).

9. The optical screening machine for corrugated tubes according to claim 8, characterized in that: A receiving box (63) is provided below the receiving platform (62).

Images