Wind turbine generator test platform cleaning device

By designing the cleaning device of the wind turbine test platform, the fixing and pulling of the cleaning layer is achieved by using the fixing device and rotating drive parts, the problems of small cleaning area and easy loosening of the cleaning layer are solved, and the cleaning efficiency and service life of the cleaning layer are improved.

CN223288557UActive Publication Date: 2025-09-02CSIC HAIZHUANG WINDPOWER CO LTD +1
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Patent Information

Application Number
CN202421867193.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-09-02
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing cast iron platform cleaning device has a small cleaning area, low cleaning efficiency, inconvenient replacement of the cleaning layer and easy to loosen, which affects the cleaning effect and life.

Method used

A cleaning device for the test platform of the wind turbine unit is designed, including a cleaning plate, an operating rod, a flexible cleaning layer and a fixer. The four sides of the cleaning layer are pulled to the middle through the fixer to fix it. The rotating driving member and the reel rod are used to achieve winding and flattening of the cleaning layer, improving the cleaning area and fixing firmness.

Benefits of technology

It improves the area of ​​a single cleaning, enhances the cleaning effect, extends the service life of the cleaning layer, and reduces the rubbing phenomenon during the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for a wind turbine generator test platform. The cleaning device comprises a cleaning plate, an operating rod, a cleaning layer and a fixer, wherein the operating rod is arranged at the top of the cleaning plate; the cleaning layer is a flexible body and covers the bottom face of the cleaning plate, and the size of the cleaning layer in the length-width direction is larger than that of the operation plate in the length-width direction. The fixing devices are arranged on the top face of the cleaning plate and used for detachably fixing the four edges of the cleaning layer in the length-width direction and pulling the four edges of the cleaning layer in the length-width direction to the middle so as to fix and tighten the cleaning layer. According to the wind turbine generator test platform cleaning device, the cleaning area can be increased, meanwhile, the cleaning layer is convenient to replace and firm to fix, and therefore the cleaning effect is improved, and the service life of the cleaning layer is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind turbine generator sets, in particular to a cleaning device for a wind turbine generator set test platform. Background Art

[0002] The continuous evolution of wind turbines and electromechanical transmission systems is fundamental to the continued development of the wind power industry, yet it also represents its weakest link in verification capabilities. Currently, offshore wind power testing and operation faces bottlenecks such as harsh environments, poor accessibility, and high operation and maintenance costs. There is an urgent need to develop online monitoring and testing platforms for medium- and high-speed offshore wind turbines, as well as onshore test platforms to test and verify offshore electromechanical transmission systems. This will enable a leap forward in testing and verification technology innovation. One of the underlying technological challenges is the design, maintenance, and upkeep of cast iron platforms.

[0003] Cast iron platforms are constructed of cast iron and are capable of effectively supporting heavy equipment and large workpieces. They are widely used in fields such as machinery manufacturing, wind turbine installation, construction, and aerospace. In the wind power industry, to ensure effective center construction and improve the technology and quality of the products being tested, cast iron platforms are designed to meet the requirements of maximum full-power testing. At the same time, cast iron platforms require regular maintenance and servicing to ensure proper operation and extend their service life. Regular cleaning of cast iron platforms prevents the accumulation of dust, oil, and other debris, while also reducing the risk of corrosion. This significantly improves the efficiency, safety, and cost-effectiveness of testing offshore electromechanical transmission systems on land-based test platforms.

[0004] However, conventional cast iron platforms are generally cleaned with ordinary brushes, which have a small cleaning area and low cleaning efficiency. Some mop-type brushes can relatively increase the cleaning area, but the cleaning layer of such brushes is inconvenient to replace. At the same time, it is easy to be loose after replacement, and the cleaning layer is prone to loosening during the cleaning process, causing the cleaning layer to rub together, which not only affects the cleaning effect, but also shortens the life of the cleaning layer. Utility Model Content

[0005] In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a wind turbine test platform cleaning device that can increase the cleaning area while facilitating the replacement of the cleaning layer, thereby improving the cleaning effect and extending the life of the cleaning layer.

[0006] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions: a wind turbine test platform cleaning device, comprising:

[0007] Cleaning board;

[0008] An operating rod is provided on the top of the cleaning plate;

[0009] The cleaning layer is a flexible body, covering the bottom surface of the cleaning plate, and the length and width dimensions of the cleaning layer are larger than the length and width dimensions of the cleaning plate; and

[0010] The fixer is arranged on the top surface of the cleaning plate and is used for detachably clamping the four edges of the cleaning layer in the length and width directions, and can pull the four edges of the cleaning layer in the length and width directions toward the middle direction to fix and tighten the cleaning layer.

[0011] Furthermore, the fixer includes a rolling rod, a clamp and a rotating drive member. There are four rolling rods, and the four rolling rods are rotatably arranged on the cleaning plate in pairs opposite to each other in the length and width directions of the cleaning plate. Each rolling rod is provided with a clamp. The rotating drive member is provided on the cleaning plate and connected to the four rolling rods. The rotating drive member can drive the four rolling rods to rotate at the same time, and the rotation directions of the two opposite rolling rods are opposite. When the four edges of the length and width directions of the cleaning layer are clamped and fixed on the four clamps, the rotating drive member can simultaneously reel in or release the four edges of the cleaning layer through the four rolling rods.

[0012] Furthermore, the rotation driving member includes a rotation power source, a transmission member, a first bevel gear and a second bevel gear, the rotation power source is fixed on the cleaning plate, one of the rollers is coaxially connected to the rotation axis of the rotation power source, and the transmission member is connected between the roller connected to the rotation power source and the roller parallel to the roller. When the rotation power source rotates, the transmission member can drive the two rollers to rotate in opposite directions. Two first bevel gears are fixed on the roller connected to the rotation power source at intervals, and the taper directions of the two first bevel gears are opposite. The second bevel gears are both mounted on the two rollers perpendicular to the rotation axis of the rotation power source, and the two second bevel teeth are respectively engaged with the two first bevel gears.

[0013] Furthermore, the transmission member includes a central shaft, a first transmission gear, a second transmission gear, a pulley and a belt. The central shaft is arranged parallel to the rotating shaft of the rotating power source. The first transmission gear and the second transmission gear are respectively mounted and fixed on the rotating shaft of the rotating power source and the central shaft, and are engaged with each other. The central shaft and the winding rod parallel to the rotating power source are both mounted and fixed with pulleys, and the belt is connected between the two pulleys.

[0014] Furthermore, the clamp includes a fixed plate, a pressure plate and a bolt assembly, the fixed plate is fixed on the rolling rod, and the pressure plate movably covers the pressure plate and is connected to the pressure plate through the bolt assembly.

[0015] Furthermore, bristles are provided on the outer side of the cleaning layer.

[0016] Furthermore, the operating rod is hinged to the cleaning plate, and the length of the operating rod is adjustable.

[0017] Beneficial effects of the utility model:

[0018] The wind turbine test platform cleaning device comprises a cleaning plate, an operating lever, a cleaning layer, and a fixture. The operating lever is located on the top of the cleaning plate. The cleaning layer is a flexible body that covers the bottom surface of the cleaning plate and has a length and width dimension greater than the length and width dimensions of the cleaning plate. The fixture is located on the top surface of the cleaning plate and is used to remove the four length and width edges of the fixed cleaning layer and to pull the four length and width edges of the cleaning layer toward the center to secure and tighten the cleaning layer.

[0019] When in use, after the cleaning layer is fixed, the cleaning plate can be moved along the surface of the cast iron by the operating rod to clean the surface of the cast iron by passing through the cleaning layer.

[0020] When the cleaning layer needs to be replaced, loosen the fixture, remove the old cleaning layer, cover the cleaning plate with a new cleaning layer, and clamp the four sides of the cleaning layer on the fixture. Then, use the fixture to pull the four sides of the cleaning layer inward to firmly fix and flatten the cleaning layer.

[0021] The use of this cleaning device can increase the single cleaning area. At the same time, after fixing the four sides of the cleaning layer, the fixer can pull the four sides of the cleaning layer inward, thereby pulling the cleaning layer flat and improving the cleaning effect. In addition, by pulling, tightening, flattening and fixing the cleaning layer, the phenomenon of rubbing against each other during the cleaning process can be reduced, thereby extending the life of the cleaning layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the specific embodiments of the present invention, the following briefly introduces the drawings required for use in the specific embodiments. In all the drawings, each element or part is not necessarily drawn according to the actual scale.

[0023] Figure 1 A schematic diagram of the front of a wind turbine test platform cleaning device provided by one embodiment of the present utility model;

[0024] Figure 2 for Figure 1 A three-dimensional schematic diagram of a cleaning device for a wind turbine test platform is shown;

[0025] Figure 3 for Figure 1 The partial schematic diagram of the cleaning device at point A of the wind turbine test platform shown;

[0026] Reference numerals:

[0027] 100, cleaning plate; 200, operating rod; 300, cleaning layer; 400, fixer; 410, winding rod; 420, clamp; 421, fixing plate; 421, pressure plate; 423, bolt assembly; 430, rotating drive member; 431, rotating power source; 432, transmission member; 4321, center shaft; 4322, first transmission gear; 4323, second transmission gear; 4324, pulley; 4325, belt; 433, first bevel gear; 434, second bevel gear. DETAILED DESCRIPTION

[0028] The following embodiments of the technical solution of the present invention are described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.

[0029] See Figures 1 to 3 The utility model provides a cleaning device for a wind turbine test platform, comprising a cleaning plate 100 , an operating rod 200 , a cleaning layer 300 and a fixer 400 .

[0030] Specifically, the operating lever 200 is disposed on the top of the cleaning plate 100. The cleaning layer 300 is a flexible body that covers the bottom surface of the cleaning plate 100, and the length and width dimensions of the cleaning layer 300 are larger than the length and width dimensions of the cleaning plate. The fixing device 400 is disposed on the top surface of the cleaning plate 100 and is used to removably clamp the four length and width edges of the cleaning layer 300 and can pull the four length and width edges of the cleaning layer 300 toward the center to secure and tighten the cleaning layer 300.

[0031] When in use, after the cleaning layer 300 is fixed, the cleaning plate 100 is moved along the surface of the cast iron by the operating rod 200 to clean the surface of the cast iron by passing through the cleaning layer 300.

[0032] When the cleaning layer 300 needs to be replaced, the fixture 400 is loosened, the old cleaning layer 300 is removed, and a new cleaning layer 300 is covered on the cleaning plate 100. The length and width of the cleaning layer 300 are clamped on the fixture 400. Then, the four sides of the cleaning layer 300 are retracted inward through the fixture 400, so that the cleaning layer 300 can be firmly fixed and flattened.

[0033] By adopting this cleaning device, the single cleaning area can be increased. At the same time, after fixing the four sides of the cleaning layer 300, the fixer 400 can pull the four sides of the cleaning layer 300 inward, thereby pulling the cleaning layer 300 flat, thereby improving the cleaning effect. In addition, by pulling, tightening, flattening and fixing the cleaning layer 300, the phenomenon of rubbing against each other during the cleaning process can be reduced, thereby extending the life of the cleaning layer 300.

[0034] When implementing, the cleaning layer 300 that outer layer is provided with bristle can be selected to improve cleaning effect.In addition, also can say operating rod 200 is connected with cleaning plate 100 hinged modes, and operating rod 200 makes its length adjustable, easy to operate.

[0035] Specifically, the fixture 400 includes a reel 410, a clamp 420, and a rotary drive 430. There are four reel rods 410, which are rotatably arranged on the cleaning plate 100 in pairs in the length and width directions of the cleaning plate 100. Each reel rod 410 is provided with a clamp 420. The rotary drive 430 is provided on the cleaning plate 100 and connected to the four reel rods 410. The rotary drive 430 can drive the four reel rods 410 to rotate simultaneously, with the rotation directions of the two opposing reel rods 410 being opposite. When the four edges of the length and width directions of the cleaning layer 300 are clamped and fixed on the four clamps 420, the rotary drive 430 can simultaneously reel in or unreel the four edges of the cleaning layer 300 through the four reel rods 410.

[0036] When in use, first fix the four sides of the cleaning layer 300 in the length and width directions on the four clamps 420 respectively, and then drive the rolling rod 410 connected to it to rotate clockwise through the rotating driving member 430, so that the rolling rod 410 parallel to this rolling rod 410 can be driven to rotate counterclockwise, and at the same time, the two rolling rods 410 perpendicular to this rolling rod 410 are driven to roll inward relative to each other, so that the four sides of the cleaning layer 300 can be wrapped around the rolling rod 410, and the four sides of the cleaning layer 300 can be pulled inward, thereby pulling the cleaning layer 300 flat. On the contrary, when the rolling rod 410 connected to the rotating driving member 430 is driven to rotate counterclockwise, the rolling rod 410 parallel to it can be driven to rotate clockwise, and the other two rolling rods 410 can rotate outward relative to each other, that is, the four rolling rods 410 rotate outward relative to each other, so that the cleaning layer 300 can be loosened.

[0037] In this embodiment, the rotary drive member 430 includes a rotary power source 431, a transmission member 432, a first bevel gear 433 and a second bevel gear 434. The rotary power source 431 is fixed to the cleaning plate 100, wherein one of the reels 410 is coaxially connected to the rotation axis of the rotary power source 431, and the transmission member 432 is connected between the reel 410 connected to the rotary power source 431 and the reel 410 parallel to the reel 410. When the rotary power source 431 rotates, the transmission member 432 can drive the two reels 410 to rotate in opposite directions. Two first bevel gears 433 are fixedly mounted on the reel 410 connected to the rotary power source 431 at intervals, and the taper directions of the two first bevel gears 433 are opposite. The two reels 410 perpendicular to the rotation axis of the rotary power source 431 are both mounted with second bevel gears 434, and the two second bevel teeth are respectively engaged with the two first bevel gears 433.

[0038] In a specific implementation, the rotation power source 431 can be a rotation motor or manual rotation method commonly used in the prior art.

[0039] When the rotary power source 431 starts to rotate, the four rolling rods 410 can be driven to rotate inward at the same time through the transmission member 432, the first bevel gear 433 and the second bevel gear 434, so that the cleaning layer 300 can be tightened. On the contrary, the four rolling rods 410 can be driven to rotate outward at the same time, so that the cleaning layer 300 can be loosened.

[0040] In this embodiment, the clamp 420 includes a fixing plate 421, a pressing plate 421 and a bolt assembly 423. The fixing plate 421 is fixed to the rolling rod 410, and the pressing plate 421 is movably covered on the pressing plate 421 and connected to the pressing plate 421 via the bolt assembly 423.

[0041] During use, when the bolt assembly 423 is loosened, pull the pressure plate 421 to create a gap between the pressure plate 421 and the fixed plate 421, and then insert the end of the cleaning layer 300 into the gap, then loosen the pressure plate 421, and then fix the fixed plate 421 and the pressure plate 421 by the bolt assembly 423, so that the cleaning layer 300 can be clamped and fixed on all sides.

[0042] Specific usage of the above-mentioned wind turbine test platform cleaning device:

[0043] During use, the cleaning layer 300 is first laid on the cleaning plate 100, and then the length and width of the cleaning layer 300 are clamped by the clamps 420, and then the rotary power source 431 is started to drive the four winding rods 410 to rotate inward relative to each other, so that the four sides of the cleaning layer 300 can be wound around the winding rods 410, and the cleaning layer 300 can be tightened and flattened, and then the cast iron platform is cleaned by the operating rod 200. When the cleaning layer 300 needs to be replaced, the four winding rods 410 are first driven to rotate outward relative to each other by the rotary power source 431, and the four sides of the cleaning layer 300 are loosened until the clamps 420 are exposed, and then the bolt assembly 423 is loosened, the old cleaning layer 300 can be removed, and the new cleaning layer 300 can be installed.

[0044] By using this cleaning device, the single cleaning area can be increased. At the same time, after the fixer 400 fixes the four sides of the cleaning layer 300, the four sides of the cleaning layer 300 can be pulled inward, thereby pulling the cleaning layer 300 flat, thereby improving the cleaning effect. In addition, by pulling and tightening the cleaning layer 300, the phenomenon of rubbing against each other during the cleaning process can be reduced, thereby extending the life of the cleaning layer 300.

[0045] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. A wind turbine test platform cleaning device, characterized in that: include: Cleaning board; An operating rod is provided on the top of the cleaning plate; The cleaning layer is a flexible body, covering the bottom surface of the cleaning plate, and the length and width dimensions of the cleaning layer are larger than the length and width dimensions of the cleaning plate; and The fixer is arranged on the top surface of the cleaning plate and is used for detachably clamping the four edges of the cleaning layer in the length and width directions, and can pull the four edges of the cleaning layer in the length and width directions toward the middle direction to fix and tighten the cleaning layer.

2. The wind turbine test platform cleaning device according to claim 1, characterized in that: The fixer includes a rolling rod, a clamp and a rotating drive member. There are four rolling rods, and the four rolling rods are rotatably arranged on the cleaning plate in pairs opposite to each other in the length and width directions of the cleaning plate. Each rolling rod is provided with a clamp. The rotating drive member is provided on the cleaning plate and connected to the four rolling rods. The rotating drive member can drive the four rolling rods to rotate at the same time, and the rotation directions of the two opposite rolling rods are opposite. When the four edges of the cleaning layer in the length and width directions are clamped and fixed on the four clamps, the rotating drive member can simultaneously reel in or release the four edges of the cleaning layer through the four rolling rods.

3. The wind turbine test platform cleaning device according to claim 2, characterized in that: The rotary driving member includes a rotary power source, a transmission member, a first bevel gear and a second bevel gear, the rotary power source is fixed on the cleaning plate, one of the rollers is coaxially connected to the rotating shaft of the rotary power source, the transmission member is connected between the roller connected to the rotary power source and the roller parallel to the roller. When the rotary power source rotates, the transmission member can drive the two rollers to rotate in opposite directions. Two first bevel gears are fixed on the roller connected to the rotary power source at intervals, and the taper directions of the two first bevel gears are opposite. The second bevel gears are both mounted on the two rollers perpendicular to the rotating shaft of the rotary power source, and the two second bevel teeth are respectively engaged with the two first bevel gears.

4. The wind turbine test platform cleaning device according to claim 3, characterized in that: The transmission member includes a central shaft, a first transmission gear, a second transmission gear, a pulley and a belt. The central shaft is arranged parallel to the rotating shaft of the rotating power source. The first transmission gear and the second transmission gear are respectively mounted and fixed on the rotating shaft of the rotating power source and the central shaft, and are engaged with each other. Pulleys are mounted and fixed on the central shaft and the winding rod parallel to the rotating power source, and the belt is connected between the two pulleys.

5. The wind turbine test platform cleaning device according to claim 2, characterized in that: The clamp includes a fixing plate, a pressing plate and a bolt assembly. The fixing plate is fixed on the rolling rod. The pressing plate movably covers the pressing plate and is connected to the pressing plate through the bolt assembly.

6. The wind turbine test platform cleaning device according to claim 1, characterized in that: The outer side of the cleaning layer is provided with bristles.

7. The wind turbine test platform cleaning device according to claim 1, characterized in that: The operating rod is hinged to the cleaning plate, and the length of the operating rod is adjustable.