High-wear-resistance die punch

By designing the gear plate and gear lock structure of high wear-resistant mold punches, the problem of poor punch installation is solved, stable installation and convenient replacement of the punches are achieved, and production efficiency and product quality are improved.

CN223288835UActive Publication Date: 2025-09-02UMUDE PRECISION TECHNOLOGY (DONGGUAN) CO LTD
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Patent Information

Application Number
CN202422536689.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-02
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

In the prior art, mold punches are prone to poor coordination between the punch and the slot during installation, which affects the overall performance of the device.

Method used

A high wear-resistant mold punch is designed. Through the detent structure of the gear plate and the gear lock, the punch rod is stable and precisely positioned in the device. Multiple gear meshing connections are used to realize the synchronous movement of the punch rod, prevent deviation, and simplify the replacement process through convenient connection groove design.

Benefits of technology

Improves the installation stability and accuracy of the punch pole, prevents offsets, simplifies the replacement process, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of die punches, and discloses a high-wear-resistance die punch. An upper gear plate is rotatably connected to the bottom end of the punch, a rotating shaft is fixedly connected to the bottom end of the upper gear plate, a lower gear plate is rotatably connected to the bottom end of the rotating shaft, a first gear is fixedly connected to the bottom end of the upper gear plate, and a plurality of sliding grooves are formed in the surface of the second boss and the surface of the first boss. A rack is movably connected to the interior of each sliding groove, a small boss is fixedly connected to one end of each rack, a limiting block is fixedly connected to one end of each rack, a gear lock is rotationally connected to the top end of the lower gear plate, the first gear is reset by unlocking the gear locks, and then absolute driving directional limitation on the first gear is achieved; and the accurate position of the punch in the device is ensured, subsequent machining operation is facilitated, and the efficiency during punch installation is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of die punches, and in particular relates to a high-wear-resistant die punch. Background Art

[0002] In modern manufacturing, die stamping technology is a crucial process, widely used in automobile manufacturing, home appliances, daily necessities and other fields. In the die stamping process, the die punch is a key working component, and its wear directly affects the quality of the product and production efficiency. Therefore, improving the wear resistance of the die punch is of great significance to extend the service life of the die, reduce production costs and ensure product quality.

[0003] The requirements for the stability, reliability and processing quality of the punch are getting higher and higher. As an important part of precision machining, the fixed punch can directly affect the processing efficiency and product quality.

[0004] However, during the process of installing the punch on the device, the punch and the punch slot inside the device may not fit well together, thereby affecting the overall performance of the device. Utility Model Content

[0005] The present invention aims to solve the problem that in the prior art, when the punch is installed on the device, the punch and the punch slot inside the device may not fit well together, thereby affecting the overall performance of the device. The following technical solutions are proposed:

[0006] The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.

[0007] As a preferred embodiment of the above technical solution, a leaf spring is fixedly connected to the surface of the boss one, the end face of the leaf spring one and the outer side of the gear lock fit together, and the boss two is fixedly connected to the top of the lower gear plate.

[0008] As a preferred embodiment of the above technical solution, the top end of the second gear is meshed and connected with the first gear, and the bottom end of the second gear is meshed and connected with the rack.

[0009] As a preferred embodiment of the above technical solution, a connecting groove is provided on one end surface of the punch rod, and the surface inside the connecting groove is rotatably connected to the surface of the connecting protrusion.

[0010] As a preferred embodiment of the above technical solution, the number of the second gears is set to six, and the six second gears are arranged in an equidistant circular array around the center of the rotation axis.

[0011] As a preferred embodiment of the above technical solution, a punch needle is fixedly connected to the bottom end of the punch rod.

[0012] The beneficial effects of the utility model are:

[0013] (1) The punch rod is rotated to squeeze and fix the limit plate and the device. The device is squeezed and fixed by six limit plates at the same time, making the punch rod more stably fixed and keeping the center point of the punch rod consistent, preventing the problem of offset after the punch rod is installed, thereby increasing the accuracy of the punch rod after installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 Shown is an overall schematic diagram of a high wear-resistant die punch in Example 1;

[0015] Figure 2 The figure shows the internal structure of a high wear-resistant die punch in Example 1;

[0016] Figure 3 Shown is a cross-sectional view of a high wear-resistant die punch in Example 1;

[0017] Figure 4 Shown is a structural diagram of the first gear in Example 1;

[0018] Figure 5 Shown is a structural diagram of the punch rod in Example 1;

[0019] Figure 6 Shown is a schematic diagram of the punch rod in Example 1;

[0020] Figure 7 Shown is a schematic diagram of the first gear in Example 1.

[0021] In the figure: 1. Punch; 2. Punch rod; 3. Punch needle; 4. First gear; 5. Second gear; 6. Rack; 7. Upper gear plate; 8. Rotating shaft; 9. Lower gear plate; 10. Limit block; 11. Boss 1; 12. Small boss; 13. Slide groove; 14. Connecting protrusion; 15. Connecting groove; 16. Boss 2; 17. Gear lock; 18. Support column; 19. Leaf spring. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0023] Example 1

[0024] The utility model provides a high wear-resistant die punch, such as Figure 1-Figure 7 As shown, the punch 1, the bottom end of the punch 1 is rotatably connected to the upper gear plate 7, the bottom end of the upper gear plate 7 is fixedly connected to the rotating shaft 8, the bottom end of the rotating shaft 8 is rotatably connected to the lower gear plate 9, the bottom end of the upper gear plate 7 is fixedly connected to the first gear 4, the top of the lower gear plate 9 is fixedly connected to the boss 11, the bottom end of the first gear 4 is rotatably connected to the boss 2 16, the surfaces of the boss 2 16 and the boss 1 11 are provided with a plurality of slide grooves 13, the inside of the slide groove 13 is movably connected to the rack 6, one end of the rack 6 is fixedly connected to the small boss 12, one end of the rack 6 is fixedly connected to the limiting block 10, the bottom end surface of the rotating shaft 8 is fixedly connected to the connecting protrusion 14, the surface of the connecting protrusion 14 is clamped and connected to the punch rod 2, the top end of the lower gear plate 9 is rotatably connected to the support column 18 and the support column 18 passes through the lower gear plate 9, the support column 1 The surface of 8 is snap-connected with a gear lock 17, and one end face of the gear lock 17 is snap-connected with the first gear 4. The gear lock 17 and the first gear 4 form a ratchet pawl structure, and one end face of the lower gear plate 9 is rotatably connected with several second gears 5. The pawl end of the gear lock 17 is snap-connected with the first gear 4. When the first gear 4 is rotated, the leaf spring 19 makes the pawl of the gear lock 17 continuously fit with the internal gear of the first gear 4, thereby achieving the goal of only allowing the first gear 4 to rotate in a preset direction, thereby effectively preventing the first gear 4 from rebounding. The support column 18 at the bottom end of the lower gear plate 9 is rotated by the screw to rotate the gear lock 17. The rotating gear lock 17 cannot get stuck with the first gear 4, so that the gear lock 17 can rotate freely, making it more flexible and portable when installing or replacing the punch 1.

[0025] like Figure 2-Figure 7As shown, a leaf spring 19 is fixedly connected to the surface of boss 11, and one end face of the leaf spring 19 fits into the outer side of the gear lock 17. Boss 2 16 is fixedly connected to the top of the lower gear plate 9, so that boss 2 16 and the lower gear plate 9 are effectively fixed, so that the first gear 4 can rotate on boss 2 16, ensuring the smooth rotation of the first gear 4 during operation.

[0026] like Figure 3-Figure 7 As shown, the top end of the second gear 5 is meshed with the first gear 4, and the bottom end of the second gear 5 is meshed with the rack 6. The second gear 5 is rotated by rotating the first gear 4, and the rotation of the second gear 5 causes the rack 6 to move, so that the rotation of the first gear 4 drives the six racks 6 to move synchronously, thereby realizing the synchronous movement of the six racks 6, effectively avoiding the imbalance and motion errors that may be caused by the operation of the gears alone, thereby improving the positioning accuracy of the internal structure.

[0027] like Figure 5 and Figure 6 As shown, a connecting groove 15 is provided on one end face of the punch rod 2, and the surface inside the connecting groove 15 is rotatably connected to the surface of the connecting protrusion 14. By separating and replacing the connecting groove 15 and the connecting protrusion 14, the convenience of replacing the punch rod 2 is improved.

[0028] like Figures 2 to 7 As shown, the number of the second gears 5 is set to six, and the six second gears 5 are arranged in an equidistant circular array with the center of the rotating shaft 8. The six second gears 5 in the equidistant circular array enable the rotation of the first gear 4 to drive all the second gears 5 to rotate, effectively avoiding the single-point high stress problem and improving the overall efficiency of the system.

[0029] like Figure 1 and Figure 2 As shown, the bottom end of the punch rod 2 is fixedly connected with a punch needle 3. Since the connection between the punch rod 2 and the punch needle 3 is firm, the stability of the punch 1 is effectively improved and the defective rate of the stamping product caused by inaccurate guidance is reduced.

[0030] Working principle: put the punch 1 into the punch slot inside the device, and rotate the punch rod 2 to drive the connecting protrusion 14 to rotate, and the rotation of the connecting protrusion 14 drives the rotating shaft 8 to rotate, and the rotation of the rotating shaft 8 drives the upper gear plate 7 to rotate, and the upper gear plate 7 drives the first gear 4 to rotate, and the rotation of the first gear 4 drives the second gear 5 to rotate, and the rotation of the second gear 5 drives the rack 6 to move, and the movement of the rack 6 drives the limit block 10 to move, so that the limit block 10 and the device for installing the punch 1 are squeezed and fixed, and finally the punch 1 is limited and fixed by the limit block 10. Since a gear lock 17 is installed on the surface of the lower gear plate 9, and the gear lock 17 is limited by the leaf spring 19 The first gear 4 is in the correct position, which can effectively prevent the first gear 4 from rebounding, thereby achieving absolute driving directional restriction on the first gear 4, ensuring the precise position of the punch 1 inside the device, and rotating the gear lock 17 by rotating the support column 18, so that the gear lock 17 is squeezed toward the position of the leaf spring 19. At this time, since the pawl end of the gear lock 17 leaves the gear end of the first gear 4, the gear lock 17 cannot be engaged with the first gear 4, so that the first gear 4 can be rotated in the opposite direction, so that the limit block 10 can be recovered, thereby ensuring that the position of the punch 1 is accurately controlled, and the first gear 4 can be flexibly adjusted for recovery, so that the position of the punch 1 is easy to adjust during use;

[0031] When the punch rod 2 is damaged, the connecting protrusion 14 and the connecting groove 15 need to be separated and the punch rod 2 needs to be replaced, so that the punch rod 2 can be quickly replaced when the punch rod 2 is damaged. The damaged punch rod 2 can be replaced efficiently, which simplifies the replacement process and improves work efficiency.

[0032] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.

Claims

1. A high wear-resistant die punch, characterized in that: include: A punch (1), the bottom end of the punch (1) is rotatably connected to an upper gear plate (7), the bottom end of the upper gear plate (7) is fixedly connected to a rotating shaft (8), the bottom end of the rotating shaft (8) is rotatably connected to a lower gear plate (9), the bottom end of the upper gear plate (7) is fixedly connected to a first gear (4), the top end of the lower gear plate (9) is fixedly connected to a boss 1 (11), the bottom end of the first gear (4) is rotatably connected to a boss 2 (16), the surfaces of the boss 2 (16) and the boss 1 (11) are both provided with a plurality of slide grooves (13), the inside of the slide grooves (13) are movably connected to a rack (6), the rack (6) One end of the rack (6) is fixedly connected to a small boss (12), one end of the rack (6) is fixedly connected to a limit block (10), the bottom end surface of the rotating shaft (8) is fixedly connected to a connecting protrusion (14), the surface of the connecting protrusion (14) is snap-connected to a punch rod (2), the top end of the lower gear plate (9) is rotatably connected to a support column (18) and the support column (18) passes through the lower gear plate (9), the surface of the support column (18) is snap-connected to a gear lock (17), one end surface of the gear lock (17) is snap-connected to the first gear (4), and one end surface of the lower gear plate (9) is rotatably connected to a plurality of second gears (5).

2. A high wear-resistant die punch according to claim 1, characterized in that: The surface of the boss 1 (11) is fixedly connected with a leaf spring (19), one end surface of the leaf spring (19) and the outer side of the gear lock (17) are in contact with each other, and the boss 2 (16) is fixedly connected to the top end of the lower gear plate (9).

3. A high wear-resistant die punch according to claim 1, characterized in that: The top end of the second gear (5) is meshed and connected with the first gear (4), and the bottom end of the second gear (5) is meshed and connected with the rack (6).

4. A high wear-resistant die punch according to claim 1, characterized in that: One end surface of the punch rod (2) is provided with a connecting groove (15), and the inner surface of the connecting groove (15) is rotatably connected to the surface of the connecting protrusion (14).

5. A high wear-resistant die punch according to claim 1, characterized in that: The number of the second gears (5) is set to six, and the six second gears (5) are arranged in an equidistant circular array around the center of the rotation axis (8).

6. A high wear-resistant die punch according to claim 1, characterized in that: The bottom end of the punch rod (2) is fixedly connected to a punch needle (3).