Tool die special for 24,000-ton multidirectional die forging press
By designing tool molds suitable for large tonnage multi-directional die forging presses, using vertical mold sub-structure and limit fixing components, the forging and removal problems of large tonnage multi-directional die forging presses are solved, and efficient and precise forging forming and convenient processing are achieved.
Patent Information
- Application Number
- CN202422385560.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-29
AI Technical Summary
How to design tooling molds suitable for large tonnage multi-directional die forging presses, especially vertical mold splitting structures, to meet the needs of efficient forging and convenient removal of forging.
A special tooling mold for a 24,000-ton multi-directional die forging press was designed, adopting a vertical split structure, including a skid-mounted seat, a mold, a forged blank and a molded press head, combined with hydraulic cylinder, slide chute, limit protrusion and limit pin rod and other components to achieve stable fixation and precise forging of the mold.
It realizes the rapid and precise molding and convenient removal of forged blanks, improves processing efficiency, ensures the quality of forged molding, and simplifies the mold production and production process.
Smart Images

Figure CN223288920U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of application of multi-directional die forging press accessories, and specifically relates to a special tooling die for a 24,000-ton multi-directional die forging press. Background Art
[0002] A multi-directional die forging press is a press with multiple slides in both vertical and horizontal directions. Using split dies, a single stroke of the multi-directional die forging press can produce forgings with complex shapes, including burrs, little or no draft, multiple branches, or internal cavities. This is a comprehensive process that combines extrusion and die forging.
[0003] Compared with ordinary die forging, it can reduce the number of processes and save energy, improve the performance of forgings, and has many unique advantages in achieving forging refinement, improving product quality and increasing labor productivity.
[0004] The multi-directional forging press can use punches in different directions and in different sequences to squeeze the blank in a closed die, so that it can perfectly fill the die cavity. After forging is completed, the die is separated, making it easy to remove the forged part from the die cavity.
[0005] Multi-directional die forging can be divided into three types based on the parting method of the forging: vertical parting, horizontal parting, and compound parting (combined vertical and horizontal parting). The current vertical parting structure design is suitable for multi-directional die forging presses (small tonnage), but how to design tooling and die suitable for large-tonnage multi-directional die forging presses requires research and solution.
[0006] Therefore, based on the above problems, the utility model provides a special tooling die for a 24,000-ton multi-directional forging press. Utility Model Content
[0007] Purpose of the utility model: The purpose of this utility model is to address the deficiencies in the prior art and provide a special tooling die for a 24,000-ton multi-directional die forging press, which adopts a vertical parting structure design and is suitable for use on large-tonnage multi-directional die forging presses.
[0008] Technical solution: The utility model provides a special tooling die for a 24,000-ton multi-directional forging press, including a skid-mounted seat, a group of dies, a forging blank and a forming pressure head. The end surfaces of both ends of the skid-mounted seat are symmetrically provided with hydraulic cylinder seats, and the hydraulic cylinder seats are respectively provided with horizontal hydraulic cylinders. The end surfaces of one end of the horizontal hydraulic cylinders are respectively provided with connecting blocks, and one side of the group of dies is respectively provided with transition connecting blocks connected to the connecting blocks. The symmetrical center surface of the skid-mounted seat and the hydraulic cylinder seats are provided with pressure-bearing platforms, and slide grooves are symmetrically provided on one side of the pressure-bearing platforms. The bottom surfaces of the group of dies are respectively provided with sliders that are stuck in the slide grooves.
[0009] In the technical solution, the special tooling die for the 24,000-ton multi-directional forging press also includes horizontal internal threaded holes arranged in the outer walls of the end faces of the pressure-bearing platform and used in conjunction with the strip slides, and threaded plugs used in conjunction with the horizontal internal threaded holes respectively.
[0010] In the present technical solution, the special tooling die for the 24,000-ton multi-directional forging press also includes a group of limiting protrusions respectively arranged on the outer wall of the die, and limiting protrusion through holes respectively arranged in the limiting protrusions, and circular limiting grooves symmetrically arranged on both sides of the pressure platform, and limiting pins that fix the limiting protrusions and the pressure platform through the limiting protrusion through holes and the circular limiting grooves.
[0011] In the technical solution of this invention, the pressure-bearing platform and the slide groove are respectively configured as rectangular structures.
[0012] In the technical solution of the present invention, the transition connection blocks are respectively welded at the symmetrical center line positions of the outer wall of the mold, and the connection blocks and the transition connection blocks are respectively welded and fixed.
[0013] Compared with the prior art, the beneficial effects of the special tooling die for a 24,000-ton multi-directional die forging press of the utility model are: 1. A group of dies move relative to each other to cover the forging blank, which can quickly and accurately cover the forging blank. The forming pressure head completes the high-quality forging forming of the forging blank, and it is also convenient to remove the formed forging, thereby realizing efficient processing of the forging; 2. The added limiting protrusions, limiting protrusion through holes and limiting pins can be used to relatively fix the covered forging blank to be extruded with a group of dies to prevent a certain displacement of a group of dies when the forging blank is extruded, thereby affecting the extrusion forming quality of the forging blank; 3. The overall structural design is reasonable, easy to make and produce, and highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0015] Figure 1 This is a schematic diagram of the main structure of a special tooling die for a 24,000-ton multi-directional forging press of the present invention;
[0016] Figure 2 This is a top view structural diagram of a skid-mounted seat, a pressure-bearing platform and a slideway of a special tooling die for a 24,000-ton multi-directional forging press of the utility model;
[0017] Figure 3 yes Figure 1A schematic diagram of the structure of a set of dies covering a forging blank;
[0018] Figure 4 This is a top view of the structure of a special tooling die for a 24,000-ton multi-directional forging press, including a skid-mounted seat, a pressure-bearing platform, a slide groove, and a circular limiting groove;
[0019] Figure 5 This is a top view of the structure of a transition connection block, a set of dies, a limiting protrusion and a limiting protrusion through hole of a special tooling die for a 24,000-ton multi-directional die forging press of the utility model;
[0020] Figure 6 This is a schematic diagram of the main structure of a circular limiting groove, a set of dies, limiting protrusions, limiting protrusion through holes, and limiting pins of a special tooling die for a 24,000-ton multi-directional die forging press of the present invention;
[0021] Among them, the serial numbers in the figure are as follows: 100-skid-mounted seat, 101-pressure-bearing platform, 102-hydraulic cylinder seat, 103-horizontal hydraulic cylinder, 104-connecting block, 105-transition connecting block, 106-mold, 107-slide groove, 108-slider, 109-horizontal internal threaded hole, 110-threaded plug, 111-forging blank, 112-forming pressure head, 113-circular limiting groove, 114-limiting protrusion, 115-limiting protrusion through hole, 116-limiting pin. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] In the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "middle", "inside", "top", "bottom end", etc., indicating positions or positional relationships, are based on the positions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified or limited, the terms "mounted", "connected", and "connected" should be understood in a broad sense, for example, they can mean fixed connection, detachable connection, or integral connection; they can mean mechanical connection or electrical connection; they can mean direct connection, indirect connection through an intermediate medium, or internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] Example 1
[0025] like Figure 1 、 Figure 2 and Figure 3 The tooling die for a 24,000-ton multi-directional forging press shown in the figure includes a skid-mounted base 100, a set of dies 106, a forging blank 111, and a forming press head 112.
[0026] The hydraulic cylinder seats 102 are symmetrically arranged on both ends of the skid-mounted seat 100.
[0027] The hydraulic cylinder base 102 is provided with horizontal hydraulic cylinders 103.
[0028] One end surface of the horizontal hydraulic cylinder 103 is provided with a connecting block 104.
[0029] One side of a set of molds 106 is provided with a transition connection block 105 connected to the connection block 104, and the symmetrical center plane of the skid-mounted seat 100 and the pressure-bearing platform 101 are provided between the hydraulic cylinder seat 102.
[0030] A slide groove 107 is symmetrically provided on one side of the pressure-bearing platform 101.
[0031] The bottom surfaces of a set of molds 106 are respectively provided with sliders 108 that are inserted into the sliding grooves 107.
[0032] Working principle: First, place the forging blank 111 on the pressure-bearing platform 101; then, the horizontal hydraulic cylinder 103 is started through the connecting block 104 and the transition connecting block 105 to drive a group of dies 106 to move relative to each other to cover the forging blank 111; finally, the forming press head 112 applies pressure to form the forging blank 111 covered by a group of dies 106.
[0033] Example 2
[0034] On the basis of the first embodiment, the 24,000-ton multi-directional die forging press special tooling die further includes a transverse internal threaded hole 109 provided in the outer wall of the end surface of the pressure-bearing platform 101 and used in conjunction with the strip-shaped slide groove 107, and a threaded plug 110 used in conjunction with the transverse internal threaded hole 109;
[0035] Among them, the strip slide 107 is equipped with sliding lubricating oil (not marked in the figure, which does not affect the disclosure of the technical solution of this application). After unscrewing the threaded plug 110, the sliding lubricating oil flows out through the horizontal internal threaded hole 109 to replace the sliding lubricating oil.
[0036] Example 3
[0037] Based on the first or second embodiment, Figure 4 、 Figure 5 and Figure 6 The special tooling die for the 24,000-ton multi-directional forging press shown also includes limiting protrusions 114 respectively arranged on the outer walls of a group of dies 106, and limiting protrusion through holes 115 respectively arranged in the limiting protrusions 114, and circular limiting grooves 113 symmetrically arranged on both sides of the pressure platform 101, and limiting pins 116 that fix the limiting protrusions 114 and the pressure platform 101 through the limiting protrusion through holes 115 and the circular limiting grooves 113.
[0038] The working principle is: first, place the forging blank 111 on the pressure-bearing platform 101; then, the horizontal hydraulic cylinder 103 is started through the connecting block 104 and the transition connecting block 105 to drive a group of dies 106 to move relative to cover the forging blank 111, and the limiting pin 116 is inserted into the limiting protrusion through hole 115, and one end is located in the circular limiting groove 113, completing the relative fixation of a group of dies 106; finally, the forming press head 112 presses and forms the forging blank 111 covered by a group of dies 106, so as to realize high-quality pressure forming of the forging blank 111 by the forming press head 112.
[0039] In addition, the pressure-bearing platform 101 and the slide 107 are preferably configured as rectangular structures respectively. The above design provides a set of dies 106 with corresponding horizontal relative movement / relative distance spacing space, thereby achieving the covering of forging blanks 111 of different sizes.
[0040] In addition, preferably, the transition connection blocks 105 are respectively welded at the symmetrical center line positions of the outer wall of the mold 106, so that stable relative movement of the mold 106 and secure covering of the forging blank 111 can be achieved; the connection blocks 104 and the transition connection blocks 105 are respectively welded and fixed to facilitate assembly and construction.
[0041] The skid-mounted base 100, horizontal hydraulic cylinder 103, connecting block 104, transition connecting block 105, a set of dies 106, and forming ram 112 in the special tooling die for the 24,000-ton multi-directional forging press of this structure are all conventional components or equipment and will not be described in detail in this application.
[0042] It should be noted that, in this document, terms such as "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the element.
[0043] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A tooling die for a 24,000-ton multi-directional forging press, comprising a skid-mounted base (100), a set of dies (106), a forging blank (111), and a forming press head (112), characterized in that: The two end surfaces of the skid-mounted seat (100) are symmetrically provided with hydraulic cylinder seats (102). The hydraulic cylinder seats (102) are respectively provided with horizontal hydraulic cylinders (103). One end surface of the horizontal hydraulic cylinder (103) is respectively provided with a connecting block (104). One side of the group of molds (106) is respectively provided with transition connection blocks (105) connected to the connection blocks (104). A pressure-bearing platform (101) is provided between the symmetrical center plane of the skid-mounted seat (100) and the hydraulic cylinder seat (102). A slide groove (107) is symmetrically provided on one side of the pressure-bearing platform (101). The bottom surfaces of the group of molds (106) are respectively provided with sliders (108) which are inserted into the sliding grooves (107).
2. The special tooling die for a 24,000-ton multi-directional forging press according to claim 1, characterized in that: The special tooling die for the 24,000-ton multi-directional forging press also includes a transverse internal threaded hole (109) arranged in the outer wall of the end surface of the pressure-bearing platform (101) and used in conjunction with the strip-shaped slide groove (107), and a threaded plug (110) used in conjunction with the transverse internal threaded hole (109).
3. The special tooling die for a 24,000-ton multi-directional forging press according to claim 1 or 2, characterized in that: The special tooling die for the 24,000-ton multi-directional die forging press also includes limiting protrusions (114) respectively arranged on the outer walls of a group of dies (106), limiting protrusion through holes (115) respectively arranged in the limiting protrusions (114), and circular limiting grooves (113) symmetrically arranged on both sides of the pressure-bearing platform (101), and limiting pins (116) that fix the limiting protrusions (114) and the pressure-bearing platform (101) through the limiting protrusion through holes (115) and the circular limiting grooves (113).
4. The special tooling die for a 24,000-ton multi-directional forging press according to claim 1, characterized in that: The pressure-bearing platform (101) and the slide groove (107) are respectively configured as rectangular structures.
5. The special tooling die for a 24,000-ton multi-directional forging press according to claim 1, characterized in that: The transition connection blocks (105) are respectively welded to the symmetrical center line positions of the outer wall of the mold (106), and the connection blocks (104) and the transition connection blocks (105) are respectively welded and fixed.