Fusion casting molten aluminum plugging device

By introducing sealing components, sliding adjustment guide grooves and scraper components into the cast aluminum water device, the problems of guide grooves and aluminum water leakage are solved, and timely cleaning and sealing control of aluminum water is achieved, and production efficiency is improved.

CN223288974UActive Publication Date: 2025-09-02GAOZHOU ZHONGLIHENG METAL IND CO LTD
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Patent Information

Application Number
CN202422520039.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-09-02
Estimated Expiration
2034-10-17

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Abstract

The utility model discloses a casting molten aluminum plugging device, and belongs to the field of casting molten aluminum. A casting molten aluminum plugging device comprises a base, a smelting furnace is fixed to the base, a discharging opening is formed in one side of the smelting furnace, a mounting groove is formed in the upper end of the discharging opening, a plugging assembly is arranged at the mounting groove and comprises a connecting plate capable of ascending and descending, and a plugging plate capable of being matched with the mounting groove is arranged at the lower end of the connecting plate. The blocking plate can block the discharge port; the base is provided with a material guiding groove capable of being adjusted in a sliding mode, and the material guiding groove can slide to the discharging opening and guide molten aluminum into the mold. The mounting frame capable of sliding in the length direction of the guide groove is arranged on the guide groove, the scraper capable of ascending and descending is arranged on the mounting frame, and the scraper can be matched with the inner cavity of the guide groove and scrapes molten aluminum attached to the interior of the guide groove, so that the situation that the molten aluminum is difficult to remove after being solidified is avoided, and the smoothness of the guide groove is sequentially ensured.
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Description

Technical Field

[0001] The utility model belongs to the field of molten aluminum casting, and in particular relates to a molten aluminum casting water blocking device. Background Art

[0002] Aluminum bars are the basic material for various aluminum products. During the production process, aluminum blocks need to be melted in a casting furnace to form molten aluminum. The molten aluminum is then discharged through a discharge port and introduced into the mold cavity through a guide chute for casting. Preventing the molten aluminum from leaking out is crucial. In order to prevent the aluminum from leaking out and causing waste, it is usually necessary to seal the discharge port after the aluminum is discharged.

[0003] However, although the molten aluminum no longer flows through the guide trough after being blocked, some of the previous molten aluminum will inevitably adhere to the guide trough. If it is not cleaned in time, it will be difficult to clean after the molten aluminum is completely solidified, and long-term accumulation will affect the patency of the guide trough. For this reason, a molten aluminum blocking device is proposed. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a molten aluminum water blocking device to solve the problems in the prior art.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A device for sealing molten aluminum casting water includes a base, a furnace is fixed on the base, a discharge outlet is formed on one side of the furnace, a mounting groove is formed at the upper end of the discharge outlet, a sealing assembly is provided at the mounting groove, the sealing assembly includes a lifting connecting plate, a sealing plate is provided at the lower end of the connecting plate and can cooperate with the mounting groove, and the sealing plate can seal the discharge outlet;

[0007] The base is provided with a slidable and adjustable material guide trough, which can slide to the discharge outlet and guide the molten aluminum into the mold; the material guide trough is provided with a mounting frame that can slide along its length direction, and the mounting frame is provided with a scraper that can be raised and lowered. The scraper can cooperate with the inner cavity of the material guide trough and scrape off the molten aluminum attached to the material guide trough to avoid the molten aluminum being difficult to remove after solidification, thereby ensuring the patency of the material guide trough.

[0008] Furthermore, the blocking assembly also includes a mounting plate fixed to the outside of the furnace, and a first cylinder is provided on the mounting plate to drive the connecting plate to rise and fall.

[0009] Furthermore, a support rod is fixed to the lower end of the material guide trough, and the support rod is slidably connected to the base. Two first fixed plates are fixed to the upper end of the base. A rotatable first screw rod is arranged between the two first fixed plates. The first screw rod passes through the support rod and is threadedly connected to it.

[0010] Furthermore, the thread lead angle of the first screw is smaller than the equivalent friction angle.

[0011] Furthermore, the mounting bracket is slidably connected to the material guide trough in the length direction of the material guide trough. Two second fixed plates are provided on one side of the material guide trough. A rotatable second screw rod is provided between the two second fixed plates. The second screw rod passes through the mounting bracket and is threadedly connected to it.

[0012] Furthermore, the thread lead angle of the second screw is smaller than the equivalent friction angle.

[0013] Furthermore, a clamping assembly is provided on one side of the connecting plate, the clamping assembly includes a fixing frame fixed on the connecting plate, a fixing rod is fixed on the fixing frame, a positioning rod is slidably connected to the fixing rod, and the positioning rod and the fixing rod are elastically connected by a spring, and a positioning hole is opened on the material guide trough, and the positioning rod can be inserted into the positioning hole and cooperate with the positioning hole;

[0014] Moreover, when the blocking plate does not completely block the discharge outlet, the positioning rod can be inserted into the positioning hole and cooperate with the positioning hole; when the blocking plate completely blocks the discharge outlet, the positioning rod just leaves the positioning hole.

[0015] Furthermore, a limiting groove is provided on the fixing rod, a limiting block is fixed on the positioning rod, the limiting block is located in the limiting groove, and under the elastic force of the spring, the limiting block is tightly attached to the top of the limiting groove.

[0016] Beneficial effects of the utility model:

[0017] 1. A blocking component is provided at the discharge outlet to control the blocking and opening of the discharge outlet. A slidable and adjustable material guide trough is provided on the base. The material guide trough can slide to the discharge outlet to guide the molten aluminum into the mold to complete the casting of the aluminum rod. Moreover, when the material guide trough needs to be cleaned, the material guide trough is controlled to be away from the mold to prevent the molten aluminum from falling onto the mold during cleaning and affecting the use of the mold.

[0018] 2. By setting a scraper assembly on the guide trough, the aluminum liquid attached to the inside of the guide trough can be cleaned and scraped off in time to avoid the aluminum liquid being difficult to remove after solidification, thereby ensuring the smoothness of the guide trough.

[0019] 3. By setting a locking component on one side of the connecting plate, the position of the material guide trough can be locked at the discharge outlet when discharging molten aluminum, thereby avoiding the material guide trough leaving the discharge outlet due to misoperation, resulting in leakage and waste of molten aluminum; in addition, when the discharge outlet is blocked, the position lock of the material guide trough can be canceled to facilitate the control of the material guide trough away from the mold and the cleaning of the material guide trough. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 This is a schematic diagram of the overall structure of the plugging device of the utility model;

[0022] Figure 2 This is a schematic diagram of the furnace structure of the present utility model;

[0023] Figure 3 This is a schematic structural diagram of the plugging assembly of the utility model;

[0024] Figure 4 This is a schematic structural diagram of the material guide assembly of the utility model;

[0025] Figure 5 This is a schematic structural diagram of the scraper assembly of the utility model;

[0026] Figure 6 It is a schematic structural diagram of the clamping assembly of the present utility model. DETAILED DESCRIPTION

[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] like Figure 1 As shown, a molten aluminum blocking device comprises a base 1, a furnace 2 is fixed on the upper end of the base 1, and an aluminum ingot is placed in the furnace for heating and melting to form aluminum liquid; Figure 2 As shown, a discharge port 21 is provided on one side of the lower end of the melting furnace 2, through which molten aluminum can be discharged; a mounting groove 22 is provided on the upper end of the discharge port 21, and a blocking component 3 is provided at the mounting groove 22 to control the blocking or opening of the discharge port 21;

[0029] like Figure 3 As shown, the blocking assembly 3 includes a lifting connecting plate 33, a blocking plate 34 that cooperates with the mounting groove 22 is fixed to the lower end of the connecting plate 33, and the blocking plate 34 can be lowered to block the discharge port 21;

[0030] In this embodiment, the sealing assembly 3 also includes a mounting plate 31 fixed to the outside of the furnace 2, and a first cylinder 32 is fixed on the mounting plate 31. The driving shaft of the first cylinder 32 is fixed to the connecting plate 33 and can drive the connecting plate 33 to rise and fall; in other embodiments, the first cylinder 32 can be replaced and the connecting plate 33 can be driven to rise and fall by arranging linear driving components such as hydraulic cylinders and telescopic rods on the mounting plate 31.

[0031] In addition, when the blocking plate 34 blocks the discharge outlet 21 , the connecting plate 31 contacts the upper end surface of the discharge outlet 21 and can block and conceal the installation groove 22 , thereby preventing material leakage at the installation groove 22 .

[0032] A material guide assembly 4 is provided on the base 1. Figure 4 As shown, the material guide assembly 4 includes a slidable material guide trough 41. The material guide trough 41 can slide to the discharge port 21 and guide the discharged molten aluminum into the mold to be cast into aluminum bars. When it is necessary to clean the molten aluminum remaining in the material guide trough 41, the material guide trough 41 can be slid away from the mold to clean out the molten aluminum in the material guide trough 41, thereby preventing the molten aluminum from falling into the mold during cleaning and affecting the use of the mold.

[0033] In this embodiment, if Figure 4 As shown, a support rod 411 is fixed to the lower end of the guide trough 41, and the support rod 411 is slidably connected to the base 1. Two first fixed plates 42 are fixed to the upper end of the base 1, and a first screw rod 43 is rotatably connected between the two first fixed plates 42. The first screw rod 43 passes through the support rod 411 and is threadedly connected thereto. By arranging a motor on one of the first fixed plates 42 to drive the first screw rod 43 to rotate, the sliding position of the guide trough 41 can be adjusted; and the first screw rod 43 has self-locking properties, that is, the thread lead angle of the first screw rod 43 is less than the equivalent friction angle, so as to ensure that the sliding position of the guide trough 41 remains stable after adjustment.

[0034] In other embodiments, the guide trough 41 may be directly driven to slide and adjust by providing a hydraulic cylinder, a telescopic rod or other linear driving components on the base 1 .

[0035] The guide trough 41 is provided with a scraper assembly 5, which can promptly scrape off the residual aluminum liquid in the guide trough 41 to avoid it being difficult to clean after solidification; Figure 5 As shown, the scraper assembly 5 includes a mounting frame 51 that can slide along the length of the guide trough 41. A second cylinder 52 is provided on the mounting frame 51. A scraper 53 is fixed to the drive shaft of the second cylinder 52. Under the drive of the second cylinder 52, the pressure plate 53 can enter the guide trough 41 and cooperate with its inner cavity. As the mounting frame 51 slides, it can scrape off the molten aluminum adhering to the guide trough 41.

[0036] In this embodiment, the mounting bracket 51 is slidably connected to the guide trough 41 in the length direction of the guide trough 41. Two second fixed plates 54 are provided on one side of the guide trough 41. A second screw rod 55 is rotatably connected between the two second fixed plates 54. The second screw rod 55 passes through the mounting bracket 51 and is threadedly connected thereto. By providing a motor on one of the second fixed plates 54 to drive the second screw rod 55 to rotate, the mounting bracket 51 can be driven to slide. In addition, in order to ensure that the position of the mounting bracket 51 remains stable after adjustment, the second screw rod 55 also has self-locking properties, that is, the thread lead angle of the second screw rod 55 is smaller than the equivalent friction angle.

[0037] In other embodiments, the mounting frame 51 may be directly driven to slide by providing a linear driving component such as a hydraulic cylinder or a telescopic rod on the material guide trough 41 .

[0038] A locking assembly 6 is provided on one side of the connecting plate 33 to lock the guide trough 41 at the discharge outlet 21 when discharging molten aluminum, thereby preventing the guide trough 41 from leaving the discharge outlet 21 due to misoperation, resulting in leakage and waste of molten aluminum. In addition, when the discharge outlet 21 is blocked, the position lock of the guide trough 41 can be unlocked to facilitate control of the guide trough 41 away from the mold and to clean the guide trough 41.

[0039] like Figure 6 As shown, the engaging assembly 6 includes a fixing frame 61 fixed on the connecting plate 33, a fixing rod 62 is fixed to the lower end of the fixing frame 61, a positioning rod 63 is slidably connected to the fixing rod 62, and the positioning rod 63 and the fixing rod 62 are elastically connected by a spring 64 (i.e., the two ends of the spring 64 are respectively fixedly connected to the lower end of the positioning rod 63 and the fixing rod 62), and a positioning hole 412 is opened on the guide trough 41, and the positioning rod 63 can be inserted into the positioning hole 412 and cooperate with the positioning hole 412;

[0040] Moreover, when the blocking plate 34 does not completely block the discharge outlet 21, the positioning rod 63 can be inserted into the positioning hole 412 and cooperate with the positioning hole 412 to lock the material guide trough 41 at the discharge outlet 21 for material guiding; when the blocking plate 34 completely blocks the discharge outlet 21, the positioning rod 63 just leaves the positioning hole 412, and the locking of the material guide trough 41 is canceled at this time, and it can slide in the direction away from the mold, thereby facilitating the cleaning of the inside of the material guide trough 41.

[0041] In this embodiment, a limiting groove 621 is opened on the fixing rod 62, and the positioning rod 63 fixes the limiting block 631. The limiting block 631 is located in the limiting groove 621, and under the elastic force of the spring 64, the limiting block 631 is tightly attached to the top of the limiting groove 621 and can prevent the positioning rod 63 from detaching from the fixing rod 62.

[0042] Working principle:

[0043] By providing a blocking assembly 3 at the discharge port 21, the discharge port 21 can be controlled to be blocked and opened. By providing a slidable and adjustable material guide trough 41 on the base 1, the material guide trough 41 can slide to the discharge port 21 to guide the molten aluminum into the mold to complete the casting of the aluminum bar. Moreover, when the material guide trough 41 needs to be cleaned, the material guide trough 41 is controlled to be away from the mold, which can prevent the molten aluminum from falling onto the mold during cleaning and affecting the use of the mold. By providing a scraper assembly 5 on the material guide trough 41, the molten aluminum adhering to the inside of the material guide trough 41 can be cleaned and scraped away in time, preventing the molten aluminum from being difficult to remove after solidification. By providing a locking assembly 6 on one side of the connecting plate 33, the position of the material guide trough 41 is locked at the discharge outlet 21 when discharging molten aluminum, thereby avoiding misoperation that causes the material guide trough 41 to leave the discharge outlet 21 when discharging molten aluminum, resulting in leakage and waste of molten aluminum; in addition, when the discharge outlet 21 is blocked, the position locking of the material guide trough 41 can be canceled to facilitate the control of the material guide trough 41 away from the mold and to clean the material guide trough 41.

[0044] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0045] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A molten aluminum water blocking device, comprising a base (1), a furnace (2) fixed on the base (1), and a discharge port (21) opened on one side of the furnace (2), characterized in that: The upper end of the discharge outlet (21) is provided with a mounting groove (22), and a blocking assembly (3) is provided at the mounting groove (22). The blocking assembly (3) includes a lifting connecting plate (33), and a blocking plate (34) capable of cooperating with the mounting groove (22) is provided at the lower end of the connecting plate (33). The blocking plate (34) can block the discharge outlet (21); The base (1) is provided with a slidably adjustable material guide trough (41), which can slide to the discharge port (21) and guide the molten aluminum into the mold; the material guide trough (41) is provided with a mounting frame (51) which can slide along its length direction, and the mounting frame (51) is provided with a scraper (53) which can be lifted and lowered, and the scraper (53) can cooperate with the inner cavity of the material guide trough (41) and scrape off the molten aluminum attached to the material guide trough (41).

2. The molten aluminum water blocking device according to claim 1, characterized in that: The blocking assembly (3) further comprises a mounting plate (31) fixed to the outside of the furnace (2), and a first cylinder (32) is provided on the mounting plate (31) to drive the connection plate (33) to rise and fall.

3. The molten aluminum water blocking device according to claim 1, characterized in that: A support rod (411) is fixed to the lower end of the guide trough (41), and the support rod (411) is slidably connected to the base (1). Two first fixing plates (42) are fixed to the upper end of the base (1), and a rotatable first screw rod (43) is arranged between the two first fixing plates (42). The first screw rod (43) passes through the support rod (411) and is threadedly connected to the support rod (411).

4. A molten aluminum water blocking device according to claim 3, characterized in that: The thread lead angle of the first screw rod (43) is smaller than the equivalent friction angle.

5. The molten aluminum water blocking device according to claim 1, characterized in that: The mounting frame (51) is slidably connected to the guide trough (41) in the length direction of the guide trough (41); two second fixing plates (54) are provided on one side of the guide trough (41); a rotatable second screw rod (55) is provided between the two second fixing plates (54); the second screw rod (55) passes through the mounting frame (51) and is threadedly connected thereto.

6. The molten aluminum water blocking device according to claim 5, characterized in that: The thread lead angle of the second screw rod (55) is smaller than the equivalent friction angle.

7. The molten aluminum water blocking device according to claim 1, characterized in that: A snap-fit ​​assembly (6) is provided on one side of the connecting plate (33), and the snap-fit ​​assembly (6) includes a fixing frame (61) fixed on the connecting plate (33), a fixing rod (62) fixed on the fixing frame (61), a positioning rod (63) slidably connected to the fixing rod (62), and an elastic connection is achieved between the positioning rod (63) and the fixing rod (62) via a spring (64), a positioning hole (412) is provided on the guide trough (41), and the positioning rod (63) can be inserted into the positioning hole (412) and cooperate with the positioning hole (412); Furthermore, when the blocking plate (34) does not completely block the discharge outlet (21), the positioning rod (63) can be inserted into the positioning hole (412) and cooperate with the positioning hole (412); when the blocking plate (34) completely blocks the discharge outlet (21), the positioning rod (63) just leaves the positioning hole (412).

8. The molten aluminum casting water blocking device according to claim 7, characterized in that: A limiting groove (621) is provided on the fixing rod (62), a limiting block (631) is fixed on the positioning rod (63), the limiting block (631) is located in the limiting groove (621), and under the elastic force of the spring (64), the limiting block (631) is tightly attached to the top of the limiting groove (621).