Sharpening knife for inlaid materials and knife holder of sharpening knife
Through the design and structural optimization of inlay material, the problems of chip blockage and insufficient impact resistance of the sharpening knife are solved, and more efficient electrode cap grinding is achieved, extending the service life of the sharpening knife.
Patent Information
- Application Number
- CN202422604242.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing grinding knife has a small knife seat that leads to chip blockage, and the molding tool has weak impact resistance and is prone to breaking, which affects the grinding efficiency and life of the electrode cap.
The inlay material design is adopted, including an impact-resistant blade body and a wear-resistant inlay blade. Combined with the "human" font mounting grooves and limit bumps, it ensures the positioning and force transmission direction of the inlay blade to enhance impact resistance, and achieves short cuts and smooth discharge of chips through chip breaking grooves and guide cone surfaces.
It improves the impact resistance of the sharpening knife, reduces the phenomenon of the blade, enhances the cutting stability, ensures smooth discharge of chips, and extends the service life of the sharpening knife.
Smart Images

Figure CN223289047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of grinding machine components, in particular to a grinding knife for inlaying materials and a knife seat thereof. Background Art
[0002] In the vehicle welding workshop, automatic welding guns are required for welding operations. After multiple welding operations with the welding gun, the electrode cap on the electrode rod will be severely oxidized. At this time, an electrode cap grinder is required to repair the electrode cap. The basic principle is similar to that of the forming milling cutter. The forming milling cutter is the most critical part of the electrode cap grinder. The forming tools currently used have certain requirements on the impact resistance and wear resistance of the material. In order to reduce costs, in most cases, materials with weaker impact resistance will be used to ensure cutting performance.
[0003] Because the grinding tool seat is small, the continuously generated chips are likely to clog and scratch the electrode cap. In addition, because the impact resistance of the currently used forming tools is weak, the cutting edge of the blade is easily broken during cutting. Therefore, it is necessary to improve this structure to overcome the above defects. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a sharpening knife for inlay materials and a knife holder thereof. This utility model is achieved through the following technical solutions:
[0005] A sharpening knife for inlaid materials includes a blade body and an inlaid blade, the blade body is provided with a mounting groove, the inlaid blade is fixedly arranged in the mounting groove, a first limiting protrusion is provided on one side surface of the blade body, and a second limiting protrusion is provided on the other side surface, the inlaid blade is also provided with a cutting surface, and the cutting surface is also provided with a first chip breaker groove.
[0006] In the above technical solution: the blade body is used to ensure the impact resistance of the grinding knife; the inlaid blade is used to ensure the wear resistance of the grinding knife; the mounting groove is used to cooperate with the inlaid blade to position and limit the inlaid blade; the first limiting protrusion is used to cooperate with the corresponding structure on the tool holder; the second limiting protrusion is used to cooperate with the corresponding structure on the tool holder; the cutting profile is used for cutting; the first chip breaker groove is used to make the chips discontinuous to facilitate chip removal.
[0007] The present invention is further configured as follows: the installation groove is in a "human" shape, and the installation groove is open at the top and bottom, and the shape of the inlaid blade is consistent with the shape of the installation groove.
[0008] In the above technical solution, the mounting groove and the inlaid blade have the same shape so that the two can fit together accurately; the mounting groove is open at the top and bottom so that the upper and lower parts of the inlaid blade can be used.
[0009] The present invention is further configured such that the contact position between the mounting groove 101 and the inlaid blade 20 is an arc surface.
[0010] In the above technical solution, the contact position between the mounting groove and the embedded blade is a curved surface for further improving the impact resistance of the sharpening blade.
[0011] The utility model is further configured as follows: it also includes an upper blade seat and a lower blade seat, the upper blade seat is detachably fixedly connected to the lower blade seat, a lower mounting opening is provided on the lower blade seat, the lower mounting opening includes a lower limit surface, an upper mounting opening is provided on the upper blade seat, the upper mounting opening includes an upper limit surface, and the blade body maintains contact with the lower limit surface and the upper limit surface at the same time.
[0012] In the above technical solution: the upper tool holder and the lower tool holder cooperate to fix the grinding tool; the lower mounting opening and the upper mounting opening cooperate to install the grinding tool and leave a chip discharge opening; the upper limit surface and the lower limit surface are used to position the installation of the grinding tool.
[0013] The present invention is further configured as follows: a first lower limit groove is provided on one side wall of the lower mounting opening, a second lower limit groove is provided on the other side wall of the lower mounting opening, a first upper limit groove is provided on one side wall of the upper mounting opening, and a second upper limit groove is provided on the other side wall of the upper mounting opening.
[0014] The present invention is further configured as follows: the upper surface of the first limiting protrusion contacts the first upper limiting groove, and the lower surface of the first limiting protrusion contacts the first lower limiting groove.
[0015] The present invention is further configured as follows: the upper surface of the second limiting protrusion contacts the second upper limiting groove, and the lower surface of the second limiting protrusion contacts the second lower limiting groove.
[0016] In the above technical solution: the first lower limit groove and the first upper limit groove are aligned and used to cooperate with the first limit protrusion, so as to fix one end of the grinding knife and position it in the height direction; the second lower limit groove and the second upper limit groove are aligned and used to cooperate with the second limit protrusion, so as to fix the other end of the grinding knife and position it in the height direction.
[0017] The utility model is further configured as follows: a guide cone surface is concavely provided on the upper surface of the upper tool holder, and a second chip breaker groove is provided on the guide cone surface.
[0018] In the above technical solution: the setting of the guide cone surface is used for chip removal; the second chip breaking groove is used to further break the longer chips.
[0019] The utility model discloses a grinding knife for inlay materials and a knife holder thereof. Compared with the prior art,
[0020] 1. The utility model adopts the arrangement of the blade body, the mounting groove and the inlaid blade, so that when the inlaid blade is squeezed, the force can be transferred to the contact surface of the mounting groove, and the direction of force transmission is changed through the arc surface contact, so that the knife seat can withstand the pressure, thereby improving the impact resistance of the sharpening knife and reducing the occurrence of edge chipping.
[0021] 2. The present invention reduces the thickness of the inlaid blade by arranging it in a "human" shape, thereby enhancing its deformation ability and making it less likely to break.
[0022] 3. The present invention provides a first upper limit groove, a second upper limit groove, a first lower limit groove, and a second lower limit groove, so that the grinding knife and the knife seat are firmly fixed and the relative vibration between the grinding knife and the knife seat is reduced;
[0023] 4. The utility model also provides a first chip breaker groove, a second chip breaker groove and a guide cone surface, so that the chips generated by the grinding knife during cutting will not be in a long continuous shape, but in a number of shorter sections, and will enter the lower mounting port from the upper mounting port along the guide cone surface and then fall out, thereby facilitating chip removal and avoiding chip accumulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional diagram of the knife holder and the sharpening knife of the utility model after installation;
[0025] Figure 2 An exploded view of the blade body and the inlaid blade of the utility model;
[0026] Figure 3 This is a three-dimensional diagram of the upper knife seat of the utility model;
[0027] Figure 4 This is a bottom view of the upper knife seat of the utility model;
[0028] Figure 5 It is a three-dimensional diagram of the lower knife seat of the present utility model.
[0029] The corresponding component names represented by the numbers and letters in the figure are: 10-blade body; 101-mounting groove; 102-first limiting protrusion; 103-second limiting protrusion; 20-inlaid blade; 201-cutting surface; 202-first chip breaker groove; 30-upper tool holder; 301-upper mounting port; 301a-upper limit surface; 302-first upper limit groove; 303-second upper limit groove; 304-guide cone surface; 305-second chip breaker groove; 40-lower tool holder; 401-lower mounting port; 401a-lower limit surface; 402-first lower limit groove; 403-second lower limit groove. DETAILED DESCRIPTION
[0030] The following is a detailed description of an embodiment of the present invention. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and specific operation process. However, the protection scope of the present invention is not limited to the following embodiment.
[0031] like Figure 1-5 As shown, the utility model proposes a sharpening knife for inlaid materials, comprising a blade body 10 and an inlaid blade 20, wherein the blade body 10 is provided with a mounting groove 101, and the inlaid blade 20 is fixedly arranged in the mounting groove 101, a first limiting protrusion 102 is provided on one side surface of the blade body 10, and a second limiting protrusion 103 is provided on the other side surface, the inlaid blade 20 is also provided with a cutting surface 201, and the cutting surface (201) is also provided with a first chip breaker groove (202). Among them, the material of the blade body 10 is selected from materials with good impact resistance, such as high manganese steel, mold steel, etc.; the material of the inlaid blade 20 is selected from materials with good wear resistance, such as copper alloy, high-speed steel, etc.; the thickness of the first limiting protrusion 102 is consistent with the thickness of the blade body 10; the thickness of the second limiting protrusion 103 is consistent with the thickness of the first limiting protrusion 102; preferably, the cutting surface 201 is arranged on the upper surface and lower surface of the inlaid blade 20; the cross-section of the first chip breaker groove 202 is arc-shaped; and a third chip breaker groove is arranged on the upper surface of the blade body 10.
[0032] like Figure 1-5 As shown, the present invention provides a sharpening tool for inlay materials, wherein the mounting groove 101 is in the shape of a "human" and is open in the vertical direction. The shape of the inlay blade 20 is consistent with the shape of the mounting groove 101. The mounting groove 101 is open in the vertical direction so that the blade body 10 does not block the cutting surface 201 of the inlay blade 20.
[0033] like Figure 1-5 As shown, the present invention provides a sharpening knife for inlay materials, wherein the contact position between the mounting groove (101) and the inlay blade (20) is an arc surface.
[0034] like Figure 1-5As shown, the present invention proposes a sharpening knife for inlaid materials, which also includes an upper blade seat 30 and a lower blade seat 40. The upper blade seat 30 is detachably fixedly connected to the lower blade seat 40. The lower blade seat 40 is provided with a lower mounting opening 401, which includes a lower limit surface 401a. The upper blade seat 30 is provided with an upper mounting opening 301, which includes an upper limit surface 301a. The blade body 10 is in contact with both the lower limit surface 401a and the upper limit surface 301a. The cross-sectional shape of the upper mounting opening 301 is fan-shaped; the cross-sectional shape of the lower mounting opening 401 is consistent with that of the upper mounting opening 301; a boss is provided on the top surface of the lower blade seat 40, and a recess is provided on the bottom surface of the upper blade seat 30. The boss is engaged with the recess, and the upper blade seat 30 and the lower blade seat 40 are detachably fixedly connected by bolts.
[0035] like Figure 1-5 As shown, the present invention proposes a sharpening knife for inlaid materials, wherein a first lower limiting groove 402 is provided on one side wall of the lower mounting opening 401, and a second lower limiting groove 403 is provided on the other side wall of the lower mounting opening 401; a first upper limiting groove 302 is provided on one side wall of the upper mounting opening 301, and a second upper limiting groove 303 is provided on the other side wall of the upper mounting opening 301. The cross-sectional dimensions and shape of the first upper limiting groove 302 are consistent with those of the first lower limiting groove 402; the cross-sectional shape of the second lower limiting groove 403 is rectangular; the cross-sectional dimensions and shape of the second upper limiting groove 303 are consistent with those of the second lower limiting groove 403; preferably, both the second upper limiting groove 303 and the second lower limiting groove 403 are through-through.
[0036] like Figure 1-5 As shown, in the present invention, the upper surface of the first limiting protrusion 102 contacts the first upper limiting groove 302, and the lower surface of the first limiting protrusion 102 contacts the first lower limiting groove 402. The sum of the depths of the first upper limiting groove 302 and the first lower limiting groove 402 is equal to the thickness of the first limiting protrusion 102.
[0037] like Figure 1-5 As shown, in the present invention, the upper surface of the second limiting protrusion 103 contacts the second upper limiting groove 303, and the lower surface of the second limiting protrusion 103 contacts the second lower limiting groove 403. The sum of the depths of the second upper limiting groove 303 and the second lower limiting groove 403 is equal to the thickness of the second limiting protrusion 103.
[0038] like Figure 1-5As shown, the present invention proposes a sharpening tool for inlaid materials, wherein the upper surface of the upper tool holder 30 is concavely provided with a guide cone 304, and the guide cone 304 is surrounded by a second chip breaker 305. The cross-section of the second chip breaker 305 is an arc shape.
[0039] The working principle of this utility model is:
[0040] a) aligning the sharpening blade with the lower blade holder so that the first limiting protrusion contacts the first lower limiting groove, the second limiting protrusion contacts the second lower limiting groove, and the blade body contacts the lower limiting surface;
[0041] b) assembling the upper blade holder and the lower blade holder so that the first limiting protrusion contacts the first upper limiting groove, the second limiting protrusion contacts the second upper limiting groove, and the blade body contacts the upper limiting surface;
[0042] c) At this time, the installation of the sharpening knife and the knife holder is completed;
[0043] d) When cutting, extend the electrode cap into the guide cone surface and make contact with the cutting surface;
[0044] e) Cutting is achieved through the relative rotation between the electrode cap and the grinding knife, as well as the feed of the grinding knife;
[0045] f) The first chip breaker groove divides the cutting surface into two parts, so that the chips generated by cutting are also broken, which is convenient for chip removal.
[0046] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.
[0047] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
Claims
1. A sharpening knife for inlay materials, characterized in that: The invention comprises a blade body (10) and an inlaid blade (20), wherein the blade body (10) is provided with a mounting groove (101), the inlaid blade (20) is fixedly arranged in the mounting groove (101), a first limiting protrusion (102) is provided on one side surface of the blade body (10), and a second limiting protrusion (103) is provided on the other side surface, the inlaid blade (20) is also provided with a cutting profile (201), and the cutting profile (201) is also provided with a first chip breaker groove (202).
2. The sharpening knife for inlay materials according to claim 1, characterized in that: The installation groove (101) is in the shape of a "human" and is open at the top and bottom. The shape of the inlaid blade (20) is consistent with the shape of the installation groove (101).
3. The sharpening knife for inlay materials according to claim 2, characterized in that: The contact position between the mounting groove (101) and the inlaid blade (20) is a curved surface.
4. A knife holder, characterized in that: A sharpening knife for inlaid materials comprising the material according to any one of claims 1 to 3, further comprising an upper knife seat (30) and a lower knife seat (40), wherein the upper knife seat (30) is detachably fixedly connected to the lower knife seat (40), a lower mounting opening (401) is provided through the lower knife seat (40), and the lower mounting opening (401) includes a lower limit surface (401a), an upper mounting opening (301) is provided through the upper knife seat (30), and the upper mounting opening (301) includes an upper limit surface (301a), and the blade body (10) is in contact with both the lower limit surface (401a) and the upper limit surface (301a) at the same time.
5. The knife holder according to claim 4, characterized in that: A first lower limiting groove (402) is provided on one side wall of the lower mounting opening (401), and a second lower limiting groove (403) is provided on the other side wall of the lower mounting opening (401); a first upper limiting groove (302) is provided on one side wall of the upper mounting opening (301), and a second upper limiting groove (303) is provided on the other side wall of the upper mounting opening (301).
6. The knife holder according to claim 5, characterized in that: The upper surface of the first limiting protrusion (102) contacts the first upper limiting groove (302), and the lower surface of the first limiting protrusion (102) contacts the first lower limiting groove (402).
7. The knife holder according to claim 6, characterized in that: The upper surface of the second limiting protrusion (103) contacts the second upper limiting groove (303), and the lower surface of the second limiting protrusion (103) contacts the second lower limiting groove (403).
8. The knife holder according to claim 7, characterized in that: A guide cone surface (304) is concavely provided on the upper surface of the upper tool seat (30), and a second chip breaker groove (305) is provided on the guide cone surface (304).