Die casting deburring production equipment

Abstract

The utility model discloses a die casting deburring production device which comprises a fixing frame and a base, the base is connected with the fixing frame, a transmission belt system, a main shaft and a cutter are arranged on the base, the transmission belt system is located in the middle of the fixing frame, and the transmission belt system drives idler wheels through a motor. One end of the conveying belt system is connected with the feeding port, the other end of the conveying belt system is connected with the discharging port, the main shaft and the cutter are located above the conveying belt and arranged in the running direction of the conveying belt, the main shaft is fixed to the equipment frame through a bearing, the cutter is installed on the main shaft through a connecting flange or a clamp, and the main shaft is connected with a servo motor. Through reasonable layout of the transmission belt system, the main shaft and the cutter, continuous and automatic deburring operation of the die casting is achieved, and the production efficiency is greatly improved. And through arrangement of the auxiliary deburring mechanism, fine deburring can be conducted on parts difficult to treat, and the quality of the surfaces of the workpieces is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of die casting processing equipment, and more specifically, to a die casting deburring production equipment. Background Art

[0002] During the manufacturing process of die-cast parts, burrs often form on the surface of the workpiece due to reasons such as the parting surface of the mold, the pouring system, and process errors. These burrs not only affect the appearance quality of the workpiece, but may also affect subsequent assembly and use. At present, the main methods for removing burrs from die-cast parts include manual deburring, mechanical deburring, and chemical deburring. Among them, mechanical deburring is widely used due to its high efficiency and simple operation. However, existing mechanical deburring equipment usually has problems such as low degree of automation, incomplete deburring, and insufficient safety. There is an urgent need for an improved equipment to improve the efficiency and quality of deburring. Utility Model Content

[0003] The utility model aims to provide a die casting deburring production equipment with reasonable structure and simple operation, so as to solve the problems of low automation, incomplete deburring and insufficient safety in the prior art.

[0004] In order to achieve the above-mentioned purpose, the technical solution of the present utility model is as follows:

[0005] A die-casting deburring production equipment includes a fixed frame and a base, the base is connected to the fixed frame, and a transmission belt system, a main shaft, and a tool are provided on the base. The transmission belt system is located in the middle of the fixed frame, and the transmission belt system drives a roller through a motor. One end of the transmission belt system is connected to the feed port and the other end is connected to the discharge port. The main shaft and the tool are located above the conveyor belt and arranged along the running direction of the conveyor belt. The main shaft is fixed to the equipment frame through a bearing, and the tool is installed on the main shaft through a connecting flange or a clamp. The main shaft is connected to a servo motor.

[0006] As an improvement of the present invention, an auxiliary deburring mechanism is further provided on the side of the conveyor belt. The auxiliary deburring mechanism includes auxiliary cutters, and the auxiliary cutters are arranged in sequence along the running direction of the conveyor belt.

[0007] As an improvement of the present invention, an adjustment bracket is connected between the auxiliary deburring mechanism and the conveyor belt.

[0008] As an improvement of the present invention, the die-casting deburring production equipment also includes an automatic centering and positioning device and a control system. The automatic centering and positioning device is located on both sides of the transmission belt system. The automatic centering and positioning device is a sensor, which sends a signal to the control system.

[0009] As an improvement of the present invention, a collecting trough is provided on the base, and dust collectors are provided on both sides of the transmission belt system, and the dust collectors are connected to the collecting trough through a pipeline.

[0010] The beneficial effects of the utility model are:

[0011] This application achieves continuous automated deburring of die-cast parts through the rational layout of the transmission belt system, spindle, and tool, greatly improving production efficiency. The setting of the auxiliary deburring mechanism can finely deburr difficult-to-handle areas, ensuring the quality of the workpiece surface. The combination of automatic centering and positioning devices and control systems ensures the precise positioning of the workpiece during the processing process, further improving the quality and consistency of deburring. The application of dust removal systems and waste collection devices maintains a clean working environment, reduces the maintenance workload of operators, and improves production safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the structure of the utility model.

[0013] Figure 2 It is a top view of the utility model.

[0014] List of Figure Symbols:

[0015] 1. Fixed frame; 2. Base; 3. Drive belt system; 4. Spindle; 5. Tool; 6. Auxiliary tool; 7. Adjustment bracket; 8. Sensor; 9. Collection tank; 10. Dust collector. DETAILED DESCRIPTION

[0016] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, and the terms "inward" and "outward" refer to directions toward or away from the geometric center of a particular component, respectively.

[0017] Furthermore, the terms "mounted," "connected," and "connected" should be interpreted broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model in their respective contexts.

[0018] As shown in the figure, a die-casting deburring production equipment includes a fixed frame 1 and a base 2. The base 2 is connected to the fixed frame 1. A transmission belt system 3, a main shaft 4, and a tool 5 are provided on the base 2. The transmission belt system is located in the middle of the fixed frame 1. The transmission belt system drives the roller through a motor. One end of the transmission belt system is connected to the feed port and the other end is connected to the discharge port. The main shaft 4 and the tool 5 are located above the conveyor belt and arranged along the running direction of the conveyor belt. The main shaft 4 is fixed to the equipment frame through a bearing. The tool 5 is installed on the main shaft 4 through a connecting flange or a clamp. The main shaft 4 is connected to a servo motor.

[0019] The side of the conveyor belt of the present invention is further provided with an auxiliary deburring mechanism, and the auxiliary deburring mechanism includes auxiliary cutters 6, and the auxiliary cutters 6 are arranged in sequence along the running direction of the conveyor belt.

[0020] An adjustment bracket 7 is connected between the auxiliary deburring mechanism and the conveyor belt of the utility model.

[0021] The die-casting deburring production equipment described in the present invention also includes an automatic centering and positioning device and a control system. The automatic centering and positioning device is located on both sides of the transmission belt system. The automatic centering and positioning device is a sensor 8, which sends a signal to the control system.

[0022] The base 2 of the present invention is provided with a collecting trough 9 , and dust collectors 10 are provided on both sides of the transmission belt system 3 , and the dust collectors 10 are connected to the collecting trough 9 through a pipeline.

[0023] The working principle and use process of this utility model:

[0024] The die-cast deburring equipment of this utility model primarily comprises a belt system 3, a spindle 4, a tool 5, an auxiliary deburring mechanism, an automatic centering and positioning device, a control system, and dust removal and waste collection devices. These components work together to achieve automated and precise deburring of die-cast parts. The following is a detailed description of the equipment's operating principle and specific workflow:

[0025] First, the die-cast part is placed at the inlet of the conveyor belt system through a loading system (e.g., manual placement or automatic loading). The conveyor belt, driven by a motor, transports the workpiece along a set path to the deburring area. Once the workpiece enters the conveyor belt system, the automatic centering and positioning device begins operating. This device includes sensors 8 mounted on both sides of the conveyor belt to detect the position and shape of the workpiece in real time. The sensors 8 transmit the detected position signals to the control system, which adjusts the speed and direction of the conveyor belt and the specific position of the workpiece based on the position signals to ensure that the workpiece is accurately aligned with the deburring tool's processing path.

[0026] When a workpiece is positioned in the deburring area of ​​the conveyor belt system, the belt slowly moves the workpiece beneath the spindle 4 and tool 5. At this point, the spindle 4, driven by a servo motor, rotates the tool 5 at high speed. The rotating tool 5 engages the die-cast part, cutting or grinding away burrs on the workpiece surface. This process can be precisely adjusted by the control system, including the tool's rotation speed, cutting depth, and feed rate, to meet the deburring requirements of each workpiece.

[0027] After initial deburring, the workpiece continues along the conveyor belt and enters the auxiliary deburring area. This area is equipped with an auxiliary deburring mechanism, with auxiliary cutters 6 arranged sequentially along the conveyor belt's direction of travel. The auxiliary cutters 6 are connected to the conveyor belt via an adjustment bracket 7, allowing for fine-tuning based on the workpiece's shape and size. The auxiliary deburring mechanism precisely deburrs areas that are difficult to reach or inadequately treated by the main cutter, ensuring the workpiece's surface quality meets the required standards.

[0028] During the deburring process, a large amount of metal debris and dust is generated when the tool cuts or grinds the workpiece. To prevent the impact of dust on the equipment and the operating environment, dust collectors 10 are installed on both sides of the belt system 3. The dust collector 10 sucks in the removed burrs and dust through suction and transfers them to the collection tank 9 on the base 2 through a pipe. The automation of the dust removal system not only effectively keeps the equipment clean, but also reduces the cleaning workload of the operator. The metal debris and dust generated during the deburring process are collected by the dust removal system and concentrated in the collection tank 9. These waste materials can be cleaned regularly by the operator or processed through the automatic waste discharge system to ensure a clean and safe production environment.

[0029] After all deburring steps are complete, the workpiece continues on a conveyor to the discharge port. At this point, the deburred workpiece has completed all processing steps, and surface burrs have been removed, meeting the finished product requirements. The workpiece is then transported out of the machine through the discharge port and sent to the next process or directly collected and packaged. In automated production lines, conveyors can transport workpieces directly to other equipment for further processing. In manual operations, the operator can remove the workpiece for quality inspection or packaging.

[0030] The entire deburring process is centrally managed and controlled by a control system. This system automatically adjusts various operating parameters, such as conveyor speed, tool rotation speed, and feed rate, using pre-set programs. Furthermore, the control system uses feedback from sensor 8 to adjust workpiece position and deburring accuracy in real time, ensuring accurate machining of every workpiece.

[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0032] The accompanying drawings merely illustrate the technical concept of the present invention and cannot limit the scope of protection of the present invention by this shape. For ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications all fall within the scope of protection of the claims of the present invention.

Claims

1. A die casting deburring production equipment, comprising a fixing frame and a base, wherein the base is connected to the fixing frame, characterized in that: The base is provided with a transmission belt system, a main shaft and a tool. The transmission belt system is located in the middle of the fixed frame. The transmission belt system drives the roller through a motor. One end of the transmission belt system is connected to the feed port and the other end is connected to the discharge port. The main shaft and the tool are located above the conveyor belt and are arranged along the running direction of the conveyor belt. The main shaft is fixed to the equipment frame through a bearing, and the tool is installed on the main shaft through a connecting flange or a clamp. The main shaft is connected to a servo motor.

2. The die casting deburring production equipment according to claim 1, characterized in that: An auxiliary deburring mechanism is also provided on the side of the conveyor belt. The auxiliary deburring mechanism includes auxiliary cutters, and the auxiliary cutters are arranged in sequence along the running direction of the conveyor belt.

3. The die casting deburring production equipment according to claim 2, characterized in that: An adjusting bracket is connected between the auxiliary deburring mechanism and the conveyor belt.

4. The die casting deburring production equipment according to any one of claims 1 to 3, characterized in that: The die-casting deburring production equipment also includes an automatic centering and positioning device and a control system. The automatic centering and positioning device is located on both sides of the transmission belt system. The automatic centering and positioning device is a sensor that sends a signal to the control system.

5. The die casting deburring production equipment according to claim 4, characterized in that: A collecting trough is provided on the base, and dust collectors are provided on both sides of the transmission belt system. The dust collectors are connected to the collecting trough through pipelines.

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