Looping argon arc butt welding all-in-one machine with good looping effect
By designing a cleaning mechanism on the argon arc butt welding machine, and using the friction force of the conveying roller to drive the cleaning and drying of the steel wire, the problem of impurities on the surface of the steel wire affecting the welding quality is solved, efficient cleaning and drying is achieved, and welding effect and equipment safety are improved.
Patent Information
- Application Number
- CN202422671797.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing argon arc butt welding machine lacks cleaning equipment during the wire conveying process, resulting in impurities on the surface of the wire affecting welding quality and equipment safety.
A cleaning mechanism is designed, including a cleaning ring and a drying ring. The friction force of the conveying roller drives the rotation shaft to rotate, drive the pump body and the fan to work, clean and dry the steel wire surface, and scrape off residual impurities with the clamp.
Effectively remove oil stains and oxides from the surface of the steel wire, improve welding quality, reduce energy consumption, and enhance equipment safety and production efficiency.
Smart Images

Figure CN223289123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of argon arc butt welding all-in-one machines, in particular to a circling argon arc butt welding all-in-one machine with good circling effect. Background Art
[0002] Argon arc butt welding machines feature a circular arc welding function. This type of equipment, commonly referred to as an Argon arc circular arc butt welding machine, not only welds but also has a circular arc welding function, making it suitable for circular butt welding operations on a wide range of models. This circular arc welding function is primarily achieved through Argon arc welding technology. Argon arc welding is a welding method that uses an inert gas to shield the weld area. Argon arc circular arc butt welding machines offer low cost and high efficiency, supporting circular butt welding on a wide range of models.
[0003] During argon arc looping butt welding, the steel wire needs to be conveyed via conveyor rollers arranged vertically. However, existing integrated argon arc butt welding machines lack equipment to clean the steel wire at the feed end. Dirt, oxides, grease, and other impurities on the wire surface can cause welding defects such as slag inclusions and pores during welding, thereby affecting the strength and sealing of the welded joint. These impurities can also affect the appearance of the weld, such as weld bumps and undercuts, while increasing the risk of equipment damage and reducing production efficiency. Therefore, a argon arc butt welding machine with excellent looping effect was proposed to address the above-mentioned issues. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the utility model provides an all-in-one argon arc butt welding machine with good circling effect, which has the advantages of being able to clean the steel wire during transportation, and solves the problem of impurities easily remaining on the surface of the steel wire before circling.
[0005] To achieve the above-mentioned object, the utility model provides the following technical solution: an all-in-one argon arc butt welding machine with good circling effect, comprising an argon arc butt welding frame mounted on the all-in-one argon arc butt welding machine and a conveying roller rotatably mounted on the argon arc butt welding frame for conveying the steel wire in a circling manner, a mounting plate being bolted to a side of the argon arc butt welding frame away from the argon arc butt welding machine, and a cleaning mechanism for cleaning the steel wire being provided on the mounting plate;
[0006] The cleaning mechanism includes a cleaning ring and a drying ring arranged on the left and right sides and the front and back sides, and a pump body arranged on the outside of the mounting plate. The input and output ends of the pump body are fixedly connected to water pipes, and the water pipe on the output end is fixedly connected to the cleaning ring. The inner sides of the cleaning ring and the drying ring are fixedly connected to a plurality of equidistantly arranged nozzles. A fan is installed on the top of the drying ring.
[0007] The mounting plate is provided with a driving mechanism for driving the cleaning mechanism, the driving mechanism comprising two horizontal plates distributed vertically, a first driving roller and a second driving roller disposed between the two horizontal plates and distributed left and right, and a rotating shaft fixedly mounted on the first driving roller and the second driving roller and connected to the two horizontal plate bearings respectively;
[0008] A synchronization structure is provided between the two rotating shafts and the pump body and the fan respectively. The synchronization structure includes a transmission gear, a driven gear, a connecting shaft, two synchronization wheels and a synchronization belt connected between the two synchronization wheels.
[0009] Furthermore, the cleaning ring and the drying ring are coaxially arranged on the left and right sides, a connecting frame is bolted to the outer wall of the mounting plate, and the cleaning ring and the pump body are fixedly mounted on the connecting frame.
[0010] Furthermore, the transmission gear is fixedly mounted on the bottom end of the bottom rotating shaft, the driven gear is fixedly mounted on one end of the connecting shaft and meshes with the transmission gear, and the other end of the connecting shaft is connected to one of the rotors inside the pump body.
[0011] Furthermore, the two synchronous wheels are respectively installed on the top of the top rotating shaft and the fan, and a tensioning wheel for adjusting the tension of the synchronous belt is installed on the mounting plate.
[0012] Furthermore, the outer surfaces of the first drive roller and the second drive roller are both sleeved with anti-slip sleeves that abut against the steel wire, and the friction between the steel wire and the first drive roller and the second drive roller is used to drive the upper and lower rotating shafts to rotate.
[0013] Furthermore, the top transverse plate slides through the interior of the mounting plate, and the bottom transverse plate is bolted to the outer wall of the mounting plate.
[0014] Furthermore, the mounting plate is installed with an adjustment structure near the cleaning mechanism, and the adjustment structure includes a connecting plate that is bolted to the outer wall of the mounting plate and through which an electric push rod is installed at the output end of the electric push rod and connected to the end of the top horizontal plate.
[0015] Furthermore, a cleaning structure for cleaning the steel wire is installed on the outer wall of one end of the mounting plate close to the argon arc butt welding frame. The cleaning structure includes a mounting seat bolted on the outer wall of the mounting plate, a bidirectional screw with a bearing installed inside the mounting seat, two slides slidably installed inside the mounting seat, and a clamping block fixedly installed on the upper surfaces of the two slides. The bidirectional screw is slidably connected to the slide, and a cleaning pad that abuts against the outer surface of the steel wire is installed on opposite sides of the two clamping blocks.
[0016] Compared with the prior art, the present invention provides a circular argon arc butt welding integrated machine with good circular effect, which has the following beneficial effects:
[0017] 1. When the circular argon arc butt welding machine with good circular effect is used, the impurities on the outer surface of the steel wire can be cleaned by cleaning and drying the steel wire, which can effectively remove oil, oxides and other impurities on the surface of the wire and improve the welding quality. At the same time, the friction force during the transmission of the steel wire is used to drive the cleaning mechanism. This power transmission method is simple and direct, does not require additional energy input, reduces energy consumption costs, and greatly improves the convenience and practicality of the device.
[0018] 2. The argon arc butt welding machine with good looping effect can continue to convey the steel wire through the bonding of two clamps after cleaning. The cleaning pad can scrape off the impurities and moisture remaining on the surface of the steel wire, thereby improving the cleaning of the steel wire and the quality of subsequent looping of the steel wire, thus achieving the advantage of good looping effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a three-dimensional diagram of the structure of the utility model;
[0020] Figure 2 It is a schematic diagram of part of the structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the fan of the utility model;
[0022] Figure 4 This is a structural diagram of the mounting base of the utility model.
[0023] In the figure: 1. Argon arc butt welding frame; 2. Conveying roller; 3. Mounting plate; 4. Cleaning ring; 5. Drying ring; 6. Pump body; 7. Water pipe; 8. Fan; 9. Nozzle; 10. Cross plate; 11. First driving roller; 12. Second driving roller; 13. Rotating shaft; 14. Connecting shaft; 15. Transmission gear; 16. Driven gear; 17. Synchronous wheel; 18. Synchronous belt; 19. Adjustment structure; 20. Mounting seat; 21. Bidirectional screw; 22. Sliding seat; 23. Clamping block; 24. Cleaning pad. DETAILED DESCRIPTION
[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Example 1:
[0026] See also Figures 1 to 3, a circular argon arc butt welding machine with good circular effect, comprising an argon arc butt welding machine frame 1 installed on the circular argon arc butt welding machine and a conveying roller 2 rotatably mounted on the argon arc butt welding machine frame 1 for conveying the steel wire in circular motion, the argon arc butt welding machine frame 1 is bolted with a mounting plate 3 on one side away from the circular argon arc butt welding machine, and a cleaning mechanism for cleaning the steel wire is provided on the mounting plate 3; the cleaning mechanism comprises a cleaning ring 4 and a drying ring 5 arranged on the left, right, front and back, and a pump body 6 arranged outside the mounting plate 3, the input and output ends of the pump body 6 are fixedly connected to a water pipe 7, and the water pipe 7 on the output end is fixedly connected to the cleaning ring 4, and the inner sides of the cleaning ring 4 and the drying ring 5 are fixedly connected to a number of equidistantly arranged nozzles 9, and a fan 8 is installed on the top of the drying ring 5.
[0027] In this embodiment, a driving mechanism for driving the cleaning mechanism is provided on the mounting plate 3, and the driving mechanism includes two horizontal plates 10 distributed up and down, a first driving roller 11 and a second driving roller 12 arranged between the two horizontal plates 10 and distributed left and right, and a rotating shaft 13 fixedly mounted on the first driving roller 11 and the second driving roller 12 and respectively connected to the bearings of the two horizontal plates 10; a synchronous structure is respectively provided between the two rotating shafts 13 and the pump body 6 and the fan 8, and the synchronous structure includes a transmission gear 15, a driven gear 16, a connecting shaft 14, two synchronous wheels 17 and a synchronous belt 18 that is transmission-connected between the two synchronous wheels 17.
[0028] Specifically, the cleaning ring 4 and drying ring 5 are coaxially arranged. A connecting bracket is bolted to the outer wall of the mounting plate 3. The cleaning ring 4 and pump body 6 are fixedly mounted on the connecting bracket. Two synchronous pulleys 17 are respectively mounted on the top of the top rotating shaft 13 and the fan 8. A tensioning pulley is mounted on the mounting plate 3 to adjust the tension of the synchronous belt 18.
[0029] It should be noted that pump body 6 is a rotor pump. A transmission gear 15 is fixedly mounted to the bottom end of bottom rotating shaft 13. A driven gear 16 is fixedly mounted to one end of connecting shaft 14 and meshes with transmission gear 15. The other end of connecting shaft 14 is connected to one of the rotors within pump body 6. Both cleaning ring 4 and drying ring 5 are circular in shape and hollow inside.
[0030] In this embodiment, the outer surfaces of the first and second drive rollers 11, 12 are fitted with anti-slip sleeves that abut against the steel wires. The friction between the steel wires and the first and second drive rollers 11, 12 drives the upper and lower rotating shafts 13 to rotate. The top horizontal plate 10 slides through the interior of the mounting plate 3, and the bottom horizontal plate 10 is bolted to the outer wall of the mounting plate 3.
[0031] In order to achieve the first driving roller 11 to counteract the steel wire, in this embodiment, an adjustment structure 19 is installed on the mounting plate 3 near the cleaning mechanism. The adjustment structure 19 includes a connecting plate that is bolted to the outer wall of the mounting plate 3 and an electric push rod passing through the interior thereof is installed at the output end of the electric push rod and is connected to the end of the top horizontal plate 10.
[0032] The first drive roller 11 is driven to fit the surface of the steel wire through the adjustment structure 19, and the steel wire is transported by the conveying roller 2. When the steel wire is transported, friction is generated with the first drive roller 11 and the second drive roller 12, causing rotation to drive the upper and lower rotating shafts 13 to rotate. The rotation of the upper and lower rotating shafts 13 drives the transmission gear 15 and the synchronous wheel 17. The transmission gear 15 rotates and engages with the driven gear 16 to drive the pump body 6 to work through the connecting shaft 14 to deliver water. The outer surface of the steel wire is cleaned by the nozzle on the cleaning ring 4. The synchronous wheel 17 rotates and the fan 8 driven by the synchronous belt 18 is used to dry the cleaned steel wire.
[0033] Example 2:
[0034] See also Figure 1 and Figure 4 On the basis of embodiment one, a cleaning structure for cleaning the steel wire is installed on the outer wall of one end of the mounting plate 3 close to the argon arc butt welding frame 1. The cleaning structure includes a mounting seat 20 bolted on the outer wall of the mounting plate 3, a bidirectional screw 21 with a bearing installed inside the mounting seat 20, two slides 22 slidably installed inside the mounting seat 20, and a clamping block 23 fixedly installed on the upper surface of the two slides 22. The bidirectional screw 21 is slidably connected to the slide 22, and a cleaning pad 24 is installed on the opposite side of the two clamping blocks 23 to abut against the outer surface of the steel wire.
[0035] In this embodiment, a fixed guide rod is mounted within the mounting base 20, guiding the two slides 22. Semicircular grooves are defined on opposing sides of the two clamping blocks 23 to facilitate contact with the outer surface of the wire. A drive motor or handwheel is mounted on the outer wall of the mounting base 20, driving the bidirectional screw 21. The threads on the bidirectional screw 21 are arranged in opposite directions.
[0036] By adopting the above technical solution, the steel wire can be further cleaned, thereby improving the cleaning of the steel wire and improving the subsequent looping quality of the steel wire.
[0037] The working principle of the above embodiment is:
[0038] During use, the mounting plate 3 is fixed to one side of the argon arc butt welding frame 1, and then the first driving roller 11 is driven to fit the surface of the steel wire through the adjusting structure 19, and the steel wire is transported through the conveying roller 2. When the steel wire is transported, friction is generated with the first driving roller 11 and the second driving roller 12, causing rotation to drive the upper and lower rotating shafts 13 to rotate. The rotation of the upper and lower rotating shafts 13 drives the transmission gear 15 and the synchronous wheel 17. The transmission gear 15 rotates and engages with the driven gear 16 to drive the pump body 6 to work and transport water through the connecting shaft 14. The outer surface of the steel wire is cleaned by the nozzle on the cleaning ring 4. The synchronous wheel 17 rotates and uses the fan 8 driven by the synchronous belt 18 to dry the cleaned steel wire. After cleaning, the steel wire continues to be transported through the fitting of the two clamping blocks 23. The cleaning pad 24 can scrape off impurities and moisture remaining on the surface of the steel wire, thereby improving the cleaning of the steel wire and improving the subsequent looping quality of the steel wire.
[0039] The installation method, connection method or setting method disclosed in this embodiment are all common mechanical connection methods, and can be implemented as long as they can achieve their beneficial effects. In addition, the electrical components appearing in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Technicians in this field can control the electrical components through simple programming, and the existing disclosed power connection technology is also common knowledge in this field, so the specific structural composition and working principle will not be described in detail in this embodiment.
[0040] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A argon arc butt welding machine with good looping effect, comprising an argon arc butt welding frame (1) mounted on the argon arc butt welding machine and a conveying roller (2) rotatably mounted on the argon arc butt welding frame (1) for conveying the wire loops, characterized in that: A mounting plate (3) is bolted to a side of the argon arc butt welding machine frame (1) away from the looping argon arc butt welding machine, and a cleaning mechanism for cleaning the steel wire is provided on the mounting plate (3); The cleaning mechanism comprises a cleaning ring (4) and a drying ring (5) arranged on the left and right sides and the front and back sides, and a pump body (6) arranged outside the mounting plate (3); the input end and the output end of the pump body (6) are both fixedly connected to a water pipe (7), and the water pipe (7) on the output end is fixedly connected to the cleaning ring (4); the inner sides of the cleaning ring (4) and the drying ring (5) are both fixedly connected to a plurality of nozzles (9) arranged at equal distances; and a fan (8) is installed on the top of the drying ring (5); The mounting plate (3) is provided with a driving mechanism for driving the cleaning mechanism, the driving mechanism comprising two horizontal plates (10) distributed vertically, a first driving roller (11) and a second driving roller (12) disposed between the two horizontal plates (10) and distributed horizontally, and a rotating shaft (13) fixedly mounted on the first driving roller (11) and the second driving roller (12) and respectively connected to the bearings of the two horizontal plates (10); A synchronization structure is provided between the two rotating shafts (13) and the pump body (6) and the fan (8), respectively. The synchronization structure includes a transmission gear (15), a driven gear (16), a connecting shaft (14), two synchronization wheels (17), and a synchronization belt (18) connected between the two synchronization wheels (17).
2. The argon arc butt welding machine with good circling effect according to claim 1, characterized in that: The cleaning ring (4) and the drying ring (5) are coaxially arranged on the left and right sides, and a connecting frame is bolted on the outer wall of the mounting plate (3), and the cleaning ring (4) and the pump body (6) are fixedly mounted on the connecting frame.
3. The argon arc butt welding machine with good circling effect according to claim 1, characterized in that: The transmission gear (15) is fixedly mounted on the bottom end of the bottom rotating shaft (13), the driven gear (16) is fixedly mounted on one end of the connecting shaft (14) and meshes with the transmission gear (15), and the other end of the connecting shaft (14) is connected to one of the rotors inside the pump body (6).
4. The argon arc butt welding machine with good circling effect according to claim 1, characterized in that: The two synchronous wheels (17) are respectively mounted on the top of the top rotating shaft (13) and the fan (8), and a tensioning wheel for adjusting the tension of the synchronous belt (18) is mounted on the mounting plate (3).
5. The argon arc butt welding machine with good circling effect according to claim 1, characterized in that: The outer surfaces of the first driving roller (11) and the second driving roller (12) are both sleeved with anti-slip sleeves that abut against the steel wire, and the upper and lower rotating shafts (13) are driven to rotate by friction between the steel wire and the first driving roller (11) and the second driving roller (12).
6. The argon arc butt welding machine with good circling effect according to claim 1, characterized in that: The top transverse plate (10) slides through the interior of the mounting plate (3), and the bottom transverse plate (10) is bolted to the outer wall of the mounting plate (3).
7. The argon arc butt welding machine with good circling effect according to claim 1, characterized in that: The mounting plate (3) is provided with an adjustment structure (19) near the cleaning mechanism. The adjustment structure (19) comprises a connecting plate which is bolted to the outer wall of the mounting plate (3) and has an electric push rod passing through the interior thereof, which is installed at the output end of the electric push rod and connected to the end of the top horizontal plate (10).
8. The argon arc butt welding machine with good circling effect according to claim 1, characterized in that: A cleaning structure for cleaning the steel wire is installed on the outer wall of one end of the mounting plate (3) close to the argon arc butt welding frame (1), and the cleaning structure includes a mounting seat (20) bolted on the outer wall of the mounting plate (3), a bidirectional screw (21) with a bearing installed inside the mounting seat (20), two slides (22) slidably installed inside the mounting seat (20), and a clamping block (23) fixedly installed on the upper surface of the two slides (22), the bidirectional screw (21) is slidably connected to the slide (22), and a cleaning pad (24) is installed on the opposite side of the two clamping blocks (23) to abut against the outer surface of the steel wire.