Auxiliary feeding structure for machining gear assembly of gear reducer
By designing the gear assembly auxiliary loading structure of gear reduction machine, the automatic installation and limit of gears are realized, and the problems of low manual installation efficiency and insufficient limits in the prior art are solved, and the installation efficiency is improved and the risk of gear damage is reduced.
Patent Information
- Application Number
- CN202422639093.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing gear reducers need to manually install gears during processing, resulting in large workloads and low efficiency, and the auxiliary installation equipment cannot be effectively limited, which can easily lead to gear offset and damage.
A gear reduction machine gear assembly auxiliary feeding structure is designed, including conveying components and fixing components, and the gear is automatically installed and limited by using components such as drive motors and electric telescopic rods to avoid shaking and offset.
It improves installation efficiency, reduces the workload of staff, avoids gear offset and damage, and meets the needs of staff.
Smart Images

Figure CN223289289U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear reducers, in particular to an auxiliary feeding structure for assembling gears in gear reducers. Background Art
[0002] The product categories of reducers include various types of gear reducers, planetary gear reducers and worm reducers, as well as various special transmission devices, such as speed increase devices, speed regulation devices, and various compound transmission devices including flexible transmission devices.
[0003] The existing reducers are not very standardized in the use and replacement of lubricating oil and there is a problem of waste. However, the role of lubricating oil in the operation of the reducer is crucial, so there is an urgent need to improve such problems.
[0004] At present, the Chinese utility model with publication number: CN211648989U discloses a gear reducer, providing a gear reducer, which adopts a casing, an output shaft, an output large gear, an input small gear, an input shaft, an output gear shaft, an input large gear, a base, an oil inlet, an oil filter device including a connecting end, a filter element, a filter hole, a cylinder, and a bolt hole, an adsorption device including a handheld part, an external thread, a permanent magnet, an oil outlet, a circulating oil channel, and an oil pump structure, so that the used lubricating oil is filtered and recycled to avoid waste, and impurities in the lubricating oil in the reducer in use are adsorbed, and the transmission between gears runs smoothly with low noise, which solves the problem that the lubricating oil can only be used once and wastes resources, and the iron filings impurities generated by the wear of the parts during the operation of the reducer cause wear and damage to the inside of the reducer, resulting in a short service life of the reducer.
[0005] In response to the above problems, the existing patents have provided solutions. During the process of gear reducer processing, the staff are required to manually install the gears, which increases the workload of the staff. Manual installation is not only inefficient, but also troublesome, so it is not conducive to the staff to install the gears of the gear reducer. In addition, the existing auxiliary installation equipment cannot effectively limit the gear reducer when installing the gears. Therefore, during the installation process, the gear reducer is likely to shake, which can easily cause the gears to shift during installation. In severe cases, the gears may even be damaged, resulting in waste, and therefore cannot meet the staff's usage needs.
[0006] Therefore, an auxiliary feeding structure for gear assembly in gear reducer machining is proposed. Utility Model Content
[0007] The purpose of the present invention is to provide an auxiliary loading structure for assembling gears of a gear reducer, which can solve the problem that in the process of the existing gear reducer processing, the workers need to manually install the gears, thereby increasing the workload of the workers. Manual installation is not only inefficient, but also troublesome to install, which is not conducive to the workers to install the gears of the gear reducer. In addition, the existing auxiliary installation equipment cannot effectively limit the gear reducer when installing the gears, so it is easy to cause the gear reducer to shake during the installation process, which easily causes the gears to shift during installation, and even causes serious damage to the gears, resulting in waste, and therefore cannot meet the use needs of the workers.
[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a gear assembly auxiliary feeding structure for processing a gear reducer, comprising a bottom plate, a conveying assembly provided on the top of the bottom plate, a gear body provided on the top of the conveying assembly, a processing table provided on the top of the processing table, a fixing assembly provided on the top of the processing table, and a gear reducer body provided inside the fixing assembly;
[0009] The conveying assembly includes a slide, a drive motor, a screw, a slider and a moving block. The slide is opened at the top of the base plate, the drive motor is bolted to the left side of the base plate, the output end of the drive motor is bolted to the screw, the right side of the screw passes through the left side of the base plate and is rotatably connected to the inner side of the slide, the inner side of the slide is slidably connected to the slider, the slider is threadedly connected to the outer side of the screw, and the top of the slider is bolted to the moving block.
[0010] Preferably, the fixing assembly includes a vertical plate, which is bolted to both sides of the processing table, the outer side of the vertical plate is bolted to an electric telescopic rod, the inner side of the electric telescopic rod is bolted to a buffer plate, the inner side of the buffer plate is bolted to a buffer spring, the inner side of the buffer spring is bolted to a connecting plate, the connecting plate is slidably connected to the inner side of the buffer plate, and the inner side of the connecting plate is bolted to a fixing plate.
[0011] Preferably, a protective pad is bonded to the inner side of the buffer plate, and the protective pad is made of rubber.
[0012] Preferably, the inner sides of the buffer plates are provided with limiting grooves, the outer sides of the connecting plates are bolted with limiting blocks, and the limiting blocks are slidably connected to the inner sides of the limiting grooves.
[0013] Preferably, an electric lifting rod is provided on the inner side of the moving block, and a connecting seat is bolted to the top of the electric lifting rod.
[0014] Preferably, a fixing clip is bolted to the top of the connecting seat, and a gear body is provided on the inner side of the fixing clip.
[0015] Preferably, an adjustment rod is provided on the top of the fixing clamp, and an anti-slip pattern is provided on the outer side of the adjustment rod.
[0016] Preferably, the top of each base plate is provided with an auxiliary groove, and the bottom of each movable block is bolted with an auxiliary block, and the auxiliary block is slidably connected to the inner side of the auxiliary groove.
[0017] Preferably, the bottom of the base plate is bolted with support legs, and the support legs are evenly distributed at the four corners of the bottom of the base plate.
[0018] Preferably, a protective pad is bonded to the bottom of the supporting leg, and the protective pad is made of rubber.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] 1. By providing a conveying assembly, the present application can realize that during the process of the staff processing the gear reducer, the staff does not need to manually install the gears, thereby reducing the workload of the staff, and not only improving the installation efficiency of the staff, but also making the installation simpler, thus facilitating the staff to install the gears of the gear reducer;
[0021] 2. By setting up a fixing component, this application can effectively limit the gear reducer during the installation of the gear by the auxiliary equipment. Therefore, the gear reducer will not shake during the installation process, thereby avoiding offset when installing the gear and avoiding damage to the gear. Therefore, no waste will be caused, thereby meeting the use needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is the overall structural diagram of the gear assembly auxiliary feeding structure for the gear reducer of the utility model;
[0023] Figure 2 This is a schematic structural diagram of the conveying assembly of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the fixing assembly of the utility model;
[0025] Figure 4 This is a schematic structural diagram of the limiting groove and limiting block of the utility model;
[0026] Figure 5 This is a schematic diagram of the structure of the movable block planing of the utility model.
[0027] In the figure, 1. bottom plate; 2. conveying component; 201. slide; 202. driving motor; 203. screw; 204. slider; 205. moving block; 3. gear body; 4. processing table; 5. fixing component; 501. vertical plate; 502. electric telescopic rod; 503. buffer plate; 504. buffer spring; 505. connecting plate; 506. fixing plate; 6. gear reducer body; 7. protective pad; 8. limit groove; 9. limit block; 10. electric lifting rod; 11. connecting seat; 12. fixing clamp; 13. adjusting rod; 14. auxiliary groove; 15. auxiliary block; 16. supporting leg; 17. protective pad. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-5 , this utility model provides a technical solution:
[0030] A gear reducer gear assembly auxiliary feeding structure includes a base plate 1, a conveying assembly 2 is provided on the top of the base plate 1, a gear body 3 is provided on the top of the conveying assembly 2, a processing table 4 is provided on the top of the base plate 1, a fixing assembly 5 is provided on the top of the processing table 4, and a gear reducer body 6 is provided inside the fixing assembly 5;
[0031] The conveying component 2 includes a slide 201, a drive motor 202, a screw 203, a slider 204 and a moving block 205. The slide 201 is opened at the top of the base plate 1, the drive motor 202 is bolted to the left side of the base plate 1, the output end of the drive motor 202 is bolted to the screw 203, the right side of the screw 203 passes through the left side of the base plate 1 and is rotatably connected to the inner side of the slide 201, the inner side of the slide 201 is slidably connected to the slider 204, the slider 204 is threadedly connected to the outside of the screw 203, and the top of the slider 204 is bolted to the moving block 205.
[0032] In this embodiment: by setting the base plate 1, conveying component 2, gear body 3, processing table 4, fixing component 5 and gear reducer body 6, the staff places the gear reducer body 6 on the top of the processing table 4, and then fixes it by starting the fixing component 5. Then the staff installs the gear body 3 to the outside of the gear reducer body 6 by starting the conveying component 2 on the top of the base plate 1. Therefore, during the process of the staff processing the gear reducer, there is no need for the staff to manually install the gears, thereby reducing the workload of the staff, and not only improving the installation efficiency of the staff, but also making the installation simpler, so it is beneficial for the staff to install the gears of the gear reducer. At the same time, it can be achieved that during the process of installing the gears, the gear reducer can be effectively limited. Therefore, during the installation process, the gear reducer will not shake, thereby avoiding offset when installing the gears, and avoiding damage to the gears, so it will not cause waste, thereby meeting the use needs of the staff.
[0033] Specifically, such as Figure 1 、 Figure 3 As shown, the fixing assembly 5 includes a vertical plate 501, which is bolted to both sides of the processing table 4. The outer side of the vertical plate 501 is bolted to an electric telescopic rod 502, and the inner side of the electric telescopic rod 502 is bolted to a buffer plate 503. The inner side of the buffer plate 503 is bolted to a buffer spring 504, and the inner side of the buffer spring 504 is bolted to a connecting plate 505. The connecting plate 505 is slidably connected to the inner side of the buffer plate 503, and the inner side of the connecting plate 505 is bolted to a fixing plate 506.
[0034] Specifically, such as Figure 1 、 Figure 3 、 Figure 4 As shown, a protective pad 7 is bonded to the inner side of the buffer plate 503 , and the protective pad 7 is made of rubber.
[0035] Specifically, such as Figure 3 、 Figure 4 As shown, the inner side of the buffer plate 503 is provided with a limiting groove 8, and the outer side of the connecting plate 505 is bolted with a limiting block 9, and the limiting block 9 is slidably connected to the inner side of the limiting groove 8.
[0036] In this embodiment: by setting up a vertical plate 501, an electric telescopic rod 502, a buffer plate 503, a buffer spring 504, a connecting plate 505, a fixed plate 506, a protective pad 7, a limiting groove 8 and a limiting block 9, the staff starts the electric telescopic rod 502 on the outside of the vertical plate 501 to drive the fixed plate 506 on the front side of the connecting plate 505 inside the buffer plate 503 to fix the gear reducer, and then uses the buffer spring 504 to slow down the force generated by the fixation. Therefore, it is possible to achieve effective position limiting of the gear reducer during the installation of the auxiliary equipment, so that the gear reducer will not shake during the installation process, thereby avoiding offset when the gear is installed, and at the same time avoiding damage to the gear, so that no waste is caused, thereby meeting the use needs of the staff. By setting up the protective pad 7, it is possible to prevent damage to the gear reducer during the process of fixing it. By setting up the limiting groove 8 and the limiting block 9, it is possible to achieve position limiting and anti-sliding when the connecting plate 505 is slidably connected to the inner side of the buffer plate 503.
[0037] Specifically, such as Figure 1 、 Figure 2 、 Figure 5 As shown, an electric lifting rod 10 is provided on the inner side of the moving block 205 , and a connecting seat 11 is bolted to the top of the electric lifting rod 10 .
[0038] Specifically, such as Figure 1 、 Figure 2 、 Figure 5 As shown, a fixing clamp 12 is bolted to the top of the connecting seat 11 , and the gear body 3 is provided on the inner side of the fixing clamp 12 .
[0039] In this embodiment: by setting the electric lifting rod 10 and the connecting seat 11, the height of the gear installation can be adjusted, which is convenient for the use of the staff. By setting the fixing clamp 12, the gear can be fixed, which is convenient for the installation of the gear.
[0040] Specifically, such as Figure 1 、 Figure 2 、 Figure 5 As shown, an adjustment rod 13 is provided on the top of the fixing clamp 12 , and an anti-slip pattern is provided on the outer side of the adjustment rod 13 .
[0041] Specifically, such as Figure 1 、 Figure 2 As shown, the top of the base plate 1 is provided with an auxiliary groove 14 , and the bottom of the moving block 205 is bolted with an auxiliary block 15 , which is slidably connected to the inner side of the auxiliary groove 14 .
[0042] In this embodiment: by setting the adjustment rod 13, the fixing clamp 12 can be adjusted so that it can be suitable for gears of different sizes. By setting the auxiliary groove 14 and the auxiliary block 15, the auxiliary moving block 205 can be moved, thereby avoiding the moving block 205 from being offset during the movement process.
[0043] Specifically, such as Figure 1 As shown, the bottom of the base plate 1 is bolted with support legs 16 , and the support legs 16 are evenly distributed at the four corners of the bottom of the base plate 1 .
[0044] Specifically, such as Figure 1 As shown, a protection pad 17 is bonded to the bottom of the support leg 16, and the protection pad 17 is made of rubber.
[0045] In this embodiment: by providing support legs 16, it is possible to support the base plate 1 to prevent shaking during use; by providing protective pads 17, it is possible to protect the support legs 16 to prevent rust and corrosion due to long-term use.
[0046] Working principle: During the process of the staff processing the gear reducer, the staff starts the drive motor 202 to drive the screw 203 to rotate, thereby driving the slider 204 to slide inside the slide groove 201, thereby driving the gear on the top of the moving block 205 to be installed. Therefore, during the process of the staff processing the gear reducer, the staff does not need to manually install the gear, thereby reducing the workload of the staff, and not only improving the installation efficiency of the staff, but also making the installation simpler, so it is beneficial for the staff to install the gears of the gear reducer. Then, the staff starts the electric telescopic rod 502 on the outside of the vertical plate 501 to drive the fixing plate 506 on the front side of the connecting plate 505 inside the buffer plate 503 to fix the gear reducer, and then uses the buffer spring 504 to slow down the force generated by the fixation, so that the gear reducer can be effectively limited during the installation of the auxiliary equipment. Therefore, the gear reducer will not shake during the installation process, thereby avoiding offset when the gear is installed, and avoiding damage to the gear, so it will not cause waste, thereby meeting the use needs of the staff.
[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A gear assembly auxiliary feeding structure for a gear reducer, comprising a bottom plate (1), characterized in that: A conveying assembly (2) is provided on the top of the bottom plate (1), a gear body (3) is provided on the top of the conveying assembly (2), a processing table (4) is provided on the top of the bottom plate (1), a fixing assembly (5) is provided on the top of the processing table (4), and a gear reducer body (6) is provided on the inner side of the fixing assembly (5); The conveying assembly (2) comprises a chute (201), a driving motor (202), a screw (203), a slider (204) and a moving block (205); the chute (201) is opened at the top of the base plate (1); the driving motor (202) is bolted to the left side of the base plate (1); the output end of the driving motor (202) is bolted to the screw (203); the right side of the screw (203) passes through the left side of the base plate (1) and is rotatably connected to the inner side of the chute (201); the inner side of the chute (201) is slidably connected to the slider (204); the slider (204) is threadedly connected to the outer side of the screw (203); and the top of the slider (204) is bolted to the moving block (205).
2. The gear assembly auxiliary feeding structure for a gear reducer according to claim 1, characterized in that: The fixing assembly (5) comprises a vertical plate (501), the vertical plate (501) being bolted to both sides of the processing table (4), the outer side of the vertical plate (501) being bolted to an electric telescopic rod (502), the inner side of the electric telescopic rod (502) being bolted to a buffer plate (503), the inner side of each buffer plate (503) being bolted to a buffer spring (504), the inner side of each buffer spring (504) being bolted to a connecting plate (505), the connecting plate (505) being slidably connected to the inner side of the buffer plate (503), and the inner side of the connecting plate (505) being bolted to a fixing plate (506).
3. The gear assembly auxiliary feeding structure for a gear reducer according to claim 2, characterized in that: A protective pad (7) is bonded to the inner side of the buffer plate (503), and the protective pad (7) is made of rubber.
4. The gear assembly auxiliary feeding structure for a gear reducer according to claim 2, characterized in that: The inner side of each of the buffer plates (503) is provided with a limiting groove (8), and the outer side of each of the connecting plates (505) is bolted with a limiting block (9), and the limiting block (9) is slidably connected to the inner side of the limiting groove (8).
5. The gear assembly auxiliary feeding structure for a gear reducer according to claim 1, characterized in that: An electric lifting rod (10) is provided on the inner side of the moving block (205), and a connecting seat (11) is bolted to the top of the electric lifting rod (10).
6. The gear assembly auxiliary feeding structure for a gear reducer according to claim 5, characterized in that: A fixing clamp (12) is bolted to the top of the connecting seat (11), and a gear body (3) is provided on the inner side of the fixing clamp (12).
7. The gear assembly auxiliary feeding structure for a gear reducer according to claim 6, characterized in that: An adjusting rod (13) is provided on the top of the fixing clamp (12), and an anti-slip pattern is provided on the outer side of the adjusting rod (13).
8. The gear assembly auxiliary feeding structure for a gear reducer according to claim 1, characterized in that: The top of the base plate (1) is provided with an auxiliary groove (14), and the bottom of the movable block (205) is bolted with an auxiliary block (15), and the auxiliary block (15) is slidably connected to the inner side of the auxiliary groove (14).
9. The gear assembly auxiliary feeding structure for a gear reducer according to claim 1, characterized in that: The bottom of the base plate (1) is bolted with support legs (16), and the support legs (16) are evenly distributed at the four corners of the bottom of the base plate (1).
10. The gear assembly auxiliary feeding structure for a gear reducer according to claim 9, characterized in that: A protection pad (17) is bonded to the bottom of the support leg (16), and the protection pad (17) is made of rubber.
Citation Information
Patent Citations
Gear speed reducer
CN211648989U