Automatic optical crystal glass surface finish machining device

Through the combination of buffer ring and nanosuspension spray assembly, the problem of glass surface damage during the polishing process is solved, and more refined optical crystal glass surface processing is achieved, improving optical performance.

CN223289504UActive Publication Date: 2025-09-02NANTONG RUISEN OPTICAL CO LTD
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Patent Information

Application Number
CN202422554892.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-02
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

During the polishing process of existing optical crystal glass, the polishing wheel contacts the glass surface to produce friction and pressure, resulting in surface defects and scratches, affecting optical performance.

Method used

The buffer ring and nanosuspension spray assembly are used. The buffer ring absorbs the impact force of the polishing wheel and glass. The nanosuspension forms a protective layer during the polishing process to fill in tiny pits and scratches.

Benefits of technology

Reduces the risk of damage to the glass surface during polishing, significantly improving surface smoothness and optical performance.

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Abstract

The utility model discloses an automatic optical crystal glass surface finish machining device, and particularly relates to the technical field of optical crystal glass, the automatic optical crystal glass surface finish machining device comprises a base, a buffering circular ring and a finish machining assembly, the front end and the rear end of the base are provided with supporting plates, the buffering circular ring is sleeved on the outer surface of a rotating roller, and a polishing wheel is arranged in the center of a second portal frame. The finish machining assembly is arranged in the center of the first portal frame; nanometer suspension liquid is sprayed on the surface of optical crystal glass through the spraying assembly, a thin protective layer can be formed on the surface of the glass in the polishing process, dust, dirt and other pollutants are effectively prevented from being attached, tiny pits and scratches on the surface of the glass can be filled with nanometer particles in the nanometer suspension liquid, and the polishing effect is good. The surface irregularity is reduced, so that finer machining is achieved, the surface smoothness is remarkably improved, downward pressure generated when the polishing wheel makes contact with the glass can be effectively absorbed through the buffering circular ring, direct impact on the glass is reduced, and the damage risk is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical crystal glass, and more specifically, to an automated optical crystal glass surface finishing device. Background Art

[0002] Optical crystals are crystal materials used as optical media materials, mainly used to make ultraviolet and infrared windows, lenses and prisms. According to the crystal structure, they are divided into single crystals and polycrystals. Since single crystal materials have high crystal integrity and light transmittance, as well as low input loss, single crystals are the most commonly used optical crystals.

[0003] After searching, the existing patent (publication number: CN213795723U) discloses a grinding device for optical crystal processing, including a support table, the left side of the support table is fixedly connected to a motor box, and the interior of the motor box is fixedly installed with a rotating motor. The grinding device for optical crystal processing is provided with a motor box, a rotating motor, a rotating bearing and a rotating screw on the support table, so that the rotating screw can be rotated inside the support table through the rotating motor and the rotating bearing. Two opposite thread grooves are provided on the outside of the rotating screw, and the outsides of the two opposite thread grooves are both threadedly connected with a movable shaft, and the movable shaft is fixedly connected to the connecting block through the movable groove. A connecting frame and a clamping plate are fixedly connected to the movable plate, so that the two movable shafts can move toward the opposite and separated sides on the outside of the rotating screw through the rotation of the rotating screw, thereby using the connecting block to drive the movable plate to move, and then using the two clamping plates to clamp the optical crystal. In the process of realizing this utility model, the inventor found that the prior art has the following problems:

[0004] During the existing polishing process, the polishing wheel is subjected to an applied force, which causes contact between the wheel and the glass surface, generating friction and a certain amount of pressure. Optical glass is usually used to manufacture lenses, optical components, etc., which require very high surface finish and precision. The generated pressure can cause surface defects or scratches, affecting optical performance.

[0005] Therefore, in order to solve the above problems, an automated optical crystal glass surface finishing device is proposed. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides an automated optical crystal glass surface finishing device to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated optical crystal glass surface finishing device, comprising a base, a buffer ring and a finishing assembly, wherein the front and rear ends of the base are both provided with support plates, the upper ends of the opposing surfaces of two groups of support plates are provided with rotating rollers, the buffer rings are sleeved on the outer surfaces of the rotating rollers, a first motor is provided behind one group of support plates, a second gantry is provided at the upper end of the left side of the support plate, a polishing wheel is provided at the center of the second gantry, a first gantry is provided on the right side of the upper end of the support plate, and the finishing assembly is provided at the center of the first gantry;

[0008] The finishing assembly includes a spray water pipe, which is arranged at the center of the inner cavity of the first gantry. A spray head is provided at the lower end of the spray water pipe, and four groups of spray heads are provided. A connecting hose is provided on the right side of the upper end of the spray water pipe. A water tank is provided in the center lake of the upper end of the first gantry, and a nano-suspension is provided in the inner cavity of the water tank, and a water pump is provided on the right side of the water tank.

[0009] The shock absorbing assembly includes a damping rod. The rotating rollers and the first motor are both provided with four groups. One end of each group of rotating rollers protruding from one group of the support plates is connected to the output end of the first motor.

[0010] Preferably, electric push rods are provided on both sides of the upper end of the second gantry, and the output ends of the two groups of electric push rods are provided with mounting plates, a second motor is provided at the center of the mounting plate, a transmission shaft is provided at the center of the lower end of the mounting plate, and a polishing wheel is installed at the lower end of the transmission shaft.

[0011] Preferably, one end of the connecting hose away from the spray water pipe is connected to the output end of the water pump, and the water storage tank is connected to the input end of the water pump.

[0012] Preferably, the buffer rings are provided in a plurality of groups, and the positions of the buffer rings in the plurality of groups are arranged in an equidistant manner, and the buffer rings are made of rubber.

[0013] Preferably, both ends of the spray water pipe are respectively in contact with both sides of the inner cavity of the first gantry, and the positions of the four groups of spray heads are arranged in an equidistant manner.

[0014] Technical effects and advantages of this utility model:

[0015] 1. Compared with existing technologies, this automated optical crystal glass surface finishing device sprays nanosuspension on the surface of optical crystal glass through a spray assembly. During the polishing process, it can form a thin protective layer on the glass surface, effectively blocking the adhesion of dust, dirt and other contaminants. The nanoparticles in the nanosuspension can fill tiny pits and scratches on the glass surface, reducing surface irregularities, thereby achieving more refined processing and significantly improving surface smoothness.

[0016] 2. Compared with the existing technology, this automated optical crystal glass surface finishing device can effectively absorb the downward pressure generated when the polishing wheel contacts the glass through the buffer ring, reduce the direct impact on the glass, and avoid the polishing wheel from applying excessive force to the glass surface, reducing the risk of local over-grinding, ensuring the polishing effect is intact, and thus reducing the risk of damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0018] Figure 2 For this utility model Figure 1 Schematic diagram of the locally enlarged structure at point A in the figure.

[0019] Figure 3 This is a schematic diagram of the front cross-sectional structure of the spray assembly of the present invention.

[0020] Figure 4 This is a schematic diagram of the front cross-sectional structure of the mounting plate of the present invention.

[0021] The accompanying drawings are marked as follows: 1. Base; 2. Support plate; 3. Rotating roller; 4. Buffer ring; 5. First motor; 6. First gantry; 7. Spray assembly; 701. Spray water pipe; 702. Spray head; 703. Connecting hose; 704. Water tank; 705. Nanosuspension; 706. Water pump; 8. Second gantry; 9. Electric push rod; 10. Second motor; 11. Mounting plate; 12. Drive shaft; 13. Polishing wheel. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1

[0024] As attached Figures 1 to 4The device is an automated optical crystal glass surface finishing device, comprising a base 1, a buffer ring 4, and a finishing assembly 7. The buffer ring 4 is sleeved on the outer surface of a rotating roller 3. A first motor 5 is disposed behind one set of support plates 2. A second gantry 8 is disposed on the upper left end of the support plates 2, with a polishing wheel 13 disposed at the center of the second gantry 8. A first gantry 6 is disposed on the right side of the upper end of the support plates 2, with the finishing assembly 7 disposed at the center of the first gantry 6.

[0025] The finishing component 7 includes a spray water pipe 701, which is arranged at the center of the inner cavity of the first gantry 6. A spray head 702 is provided at the lower end of the spray water pipe 701, and four groups of spray heads 702 are provided. A connecting hose 703 is provided on the right side of the upper end of the spray water pipe 701. A water tank 704 is provided in the central lake of the upper end of the first gantry 6, and a nano-suspension 705 is provided in the inner cavity of the water tank 704, and a water pump 706 is provided on the right side of the water tank 704.

[0026] Among them: when polishing the glass surface, the optical glass is supported by several groups of buffer rings 4. The buffer rings 4 have good elasticity and buffering performance, which can effectively absorb the impact force generated when the polishing wheel 13 contacts the optical glass for polishing. Through the compression and recovery of the buffer rings 4, the impact force can be dispersed at the moment of contact, reducing the direct impact on the optical glass and avoiding potential cracks or damage. The first motor 5 can drive the four groups of rotating rollers 3 to rotate, thereby driving the buffer rings 4 to rotate and slowly transporting the glass forward. When the polishing wheel 13 polishes the glass, the material of the nanoparticles is silicon dioxide. By mixing the nanoparticles with an organic solvent The nano-suspension 705 is mixed to form a uniform nano-suspension 705, and the nano-suspension 705 is stored in a water tank 704. The nano-suspension 705 in the water tank 704 is then extracted by a water pump 706 and sent to the spray water pipe 701 through a connecting hose 703. The nano-suspension 705 is then atomized by a spray head 702 and sprayed evenly onto the glass surface. The size of the nano-particles is between 1 and 100 nanometers. Then, through combination with the polishing wheel 13, the nano-particles of the nano-suspension 705 can fill the tiny pits and scratches on the surface of the optical glass during the polishing process and form a thin protective film, which significantly improves the smoothness of the surface.

[0027] Example 2

[0028] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working methods. Figures 1 to 4 As shown, see the following description for details:

[0029] As a preferred embodiment, support plates 2 are provided at the front and rear ends of the base 1, and rotating rollers 3 are provided at the upper ends of the opposite surfaces of the two groups of support plates 2. There are four groups of rotating rollers 3 and the first motor 5, and one end of each group of rotating rollers 3 protruding from one group of support plates 2 is connected to the output end of the first motor 5; furthermore, the installation of the two groups of support plates 2 can help to evenly distribute the load borne by the rotating rollers 3, and the rotating rollers 3 can rotate smoothly under the support plates 2.

[0030] As a preferred embodiment, electric push rods 9 are provided on both sides of the upper end of the second gantry 8, and the output ends of the two groups of electric push rods 9 are provided with mounting plates 11, a second motor 10 is provided at the center of the mounting plate 11, and a transmission shaft 12 is provided at the center of the lower end of the mounting plate 11, and a polishing wheel 13 is installed at the lower end of the transmission shaft 12; further, the electric push rods 9 drive the mounting plate 11 to perform lifting and lowering movements by adjusting the extension and retraction.

[0031] As a preferred embodiment, the end of the connecting hose 703 away from the spray water pipe 701 is connected to the output end of the water pump 706, and the water tank 704 is connected to the input end of the water pump 706; further, the connecting hose 703 can be connected to the output end of the water pump 706, so that the water pump 706 outputs liquid through the connecting hose 703, and the water pump 706 draws out the nanosuspension 705 in the water tank 704 through the output end.

[0032] As a preferred embodiment, several groups of buffer rings 4 are provided, and the positions between the several groups of buffer rings 4 are arranged at equal intervals, and the buffer rings 4 are made of rubber; furthermore, the rubber material of the buffer rings 4 has good elasticity and buffering properties, which can effectively absorb and reduce external impact and vibration, and protect the optical glass during polishing. The design of several groups of buffer rings 4 enables the pressure to be evenly distributed on the contact surface, avoiding excessive force and reducing the risk of breakage.

[0033] The working process of the present invention is as follows: first, the base 1 connects the two sets of support plates 2. When polishing the surface of the optical glass, the material of the nanoparticles is silicon dioxide. The nanoparticles are first mixed with an organic solvent to form a uniform nanosuspension 705, and the nanosuspension 705 is stored in a water tank 704 of the first gantry 6. Then, the nanosuspension 705 in the water tank 704 is extracted by a water pump 706 and sent to the spray water pipe 701 through a connecting hose 703. After filling the spray water pipe 701, the liquid will pass through four sets of spray heads 702 to evenly spread the nanoparticles. The suspension 705, with nanoparticles ranging in size from 1 to 100 nanometers, is sprayed onto the glass surface. The first motor 5 drives the four sets of rotating rollers 3 to rotate, thereby driving the buffer ring 4 to rotate, slowly conveying the glass forward to the bottom of the polishing wheel 13. The second motor 10 is then fixed to the mounting plate 11 and drives the transmission shaft 12 through the output end to drive the polishing wheel 13 to rotate and polish the glass surface. The two sets of electric push rods 9 at the upper end of the second gantry 8 then drive the mounting plate 11 downward, thereby driving the polishing wheel 13 downward to contact the optical glass surface for polishing.

[0034] Then, through combination with the polishing wheel 13, the nanoparticles of the nanosuspension 705 can fill the tiny pits and scratches on the surface of the optical glass during the polishing process, and as the solvent evaporates, the distance between the nanoparticles decreases, the particles begin to aggregate and contact each other, forming a tighter structure, and during the drying process, the arrangement and structure of the nanoparticles will change to form a physically cross-linked network structure, which can effectively lock the particles and form a thin protective layer. The installation of two groups of support plates 2 can help to evenly distribute the load borne by the four groups of rotating rollers 3. Each group of rotating rollers 3 can be driven to rotate between the two groups of support plates 2 by the first motor 5. The rubber material of the buffer ring 4 has good elasticity and buffering properties. Several groups of buffer rings 4 enable the pressure to be evenly distributed on the contact surface. Through the compression and recovery of the buffer ring 4, the impact force can be dispersed at the moment of contact, reducing the direct impact on the optical glass. The above is the working principle of this automated optical crystal glass surface finishing device.

Claims

1. An automated optical crystal glass surface finishing device, comprising a base (1), a buffer ring (4) and a finishing assembly (7), characterized in that: The front and rear ends of the base (1) are both provided with support plates (2), the upper ends of the opposing surfaces of the two groups of support plates (2) are provided with rotating rollers (3), the buffer ring (4) is sleeved on the outer surface of the rotating roller (3), a first motor (5) is provided behind one group of the support plates (2), a second gantry (8) is provided at the upper end of the left side of the support plate (2), a polishing wheel (13) is provided at the center of the second gantry (8), a first gantry (6) is provided on the right side of the upper end of the support plate (2), and the finishing component (7) is provided at the center of the first gantry (6); The finishing assembly (7) comprises a spray water pipe (701), the spray water pipe (701) being arranged at the center of the inner cavity of the first gantry (6), a spray head (702) being arranged at the lower end of the spray water pipe (701), and four groups of the spray heads (702) being arranged, a connecting hose (703) being arranged on the right side of the upper end of the spray water pipe (701), a water tank (704) being arranged at the center lake of the upper end of the first gantry (6), and a nano suspension (705) being arranged in the inner cavity of the water tank (704), and a water pump (706) being arranged on the right side of the water tank (704).

2. The automated optical crystal glass surface finishing device according to claim 1, characterized in that: Four groups of the rotating rollers (3) and the first motor (5) are provided, and one end of each group of the rotating rollers (3) protruding from one group of the support plates (2) is connected to the output end of the first motor (5).

3. The automated optical crystal glass surface finishing device according to claim 1, characterized in that: Electric push rods (9) are provided on both sides of the upper end of the second gantry (8), and mounting plates (11) are provided at the output ends of the two groups of electric push rods (9). A second motor (10) is provided at the center of the mounting plate (11), and a transmission shaft (12) is provided at the center of the lower end of the mounting plate (11), and a polishing wheel (13) is installed at the lower end of the transmission shaft (12).

4. The automated optical crystal glass surface finishing device according to claim 1, characterized in that: One end of the connecting hose (703) away from the spray water pipe (701) is connected to the output end of the water pump (706), and the water storage tank (704) is connected to the input end of the water pump (706).

5. The automated optical crystal glass surface finishing device according to claim 1, characterized in that: The buffer rings (4) are provided in a plurality of groups, and the positions between the buffer rings (4) in the plurality of groups are arranged in an equidistant manner. The buffer rings (4) are made of rubber.

6. The automated optical crystal glass surface finishing device according to claim 1, characterized in that: The two ends of the spray water pipe (701) are respectively in contact with the two sides of the inner cavity of the first gantry (6), and the positions of the four groups of spray heads (702) are arranged in an equidistant manner.

Citation Information

Patent Citations

  • Polishing device for optical crystal processing

    CN213795723U