Photovoltaic module junction box maintenance tool

Abstract

The utility model discloses a photovoltaic module junction box maintenance tool which comprises a frame body of a rectangular hollow structure, short edge protection gaskets are arranged on the inner sides of the short edges of the frame body, and long edge protection gaskets are arranged on the inner sides of the long edges of the frame body. The short edge of one side of the frame body is provided with a plurality of short-edge hexagon socket screws used for fixing a photovoltaic module junction box, the long edge of the frame body is provided with a plurality of long-edge hexagon socket screws used for fixing the photovoltaic module junction box, and the frame body is provided with a grip. According to the utility model, the repair process of the photovoltaic module junction box is simplified, the repair is rapid, the problem of difficult repair is solved, and the conditions of hidden crack, scratch, explosion and the like of the junction box are avoided.

Description

Technical Field

[0001] The utility model relates to the field of photovoltaic modules, in particular to a photovoltaic module junction box repair tool. Background Art

[0002] As global energy shortages and environmental pollution become increasingly prominent, solar photovoltaic power generation, due to its clean, safe, convenient, and efficient characteristics, has become a globally recognized and rapidly developing emerging industry. In the photovoltaic manufacturing sector, highly reliable, versatile, and high-energy-yielding modules are the goals pursued by countless photovoltaic R&D personnel. With the rise of various customized and complementary power plants, as well as the design and implementation of building-integrated photovoltaic (BIPV) structures, market demand for photovoltaic modules is increasing.

[0003] During the production welding process, photovoltaic module junction boxes are prone to damage or breakdown, resulting in module short-circuit defects that do not meet customer requirements and require repair. During repair, the cured junction box is often disassembled with a knife or spatula. This rework and disassembly is time-consuming and labor-intensive, and can easily damage the junction box, even causing hidden cracks, scratches, and explosions.

[0004] Therefore, it is necessary to develop a new type of maintenance tool to solve the problem of repairing photovoltaic module junction boxes. Utility Model Content

[0005] Purpose of the utility model: In view of the shortcomings and defects of the existing technology, the utility model provides a photovoltaic module junction box repair tool to simplify the photovoltaic module junction box rework process, quickly repair, solve the problem of difficult repair, and avoid the occurrence of hidden cracks, scratches, and exploded parts of the junction box.

[0006] Technical solution: The utility model is a photovoltaic module junction box repair tool, which is characterized by: including a frame body with a rectangular hollow structure, a short side protective gasket is provided on the inner side of the short side of the frame body, a long side protective gasket is provided on the inner side of the long side of the frame body, one short side of the frame body is provided with a plurality of short side hexagon screws for fixing the photovoltaic module junction box, the long side of the frame body is provided with a plurality of long side hexagon screws for fixing the photovoltaic module junction box, and the frame body is provided with a handle.

[0007] Wherein, the frame body is sleeved on the outside of the photovoltaic module junction box.

[0008] Wherein, a threaded hole for the short-side hexagon socket screw to pass through is opened on one short side of the frame body.

[0009] Wherein, a hole for the handle to pass through is opened on the other short side of the frame body.

[0010] Wherein, the long side of the frame body is provided with a threaded hole for the long side hexagon socket screw to pass through.

[0011] The photovoltaic module junction box is fixed by short-side hexagon socket screws, long-side hexagon socket screws and a handle.

[0012] The frame body has a length of 100 mm, a width of 55 mm and a thickness of 6 mm.

[0013] Beneficial Effects: Compared with existing technologies, this invention has the following significant advantages: 1. It simplifies the repair process for photovoltaic module junction boxes, improving the safety of finished product repairs. 2. It improves the efficiency of junction box rework and repairs, expediting repairs and resolving the difficulty of repairs. 3. It avoids hidden cracks, scratches, and explosions in junction boxes. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] In the figure, 1 is the frame body; 2 is the short side protective gasket; 3 is the long side protective gasket; 4 is the short side hexagon socket screw; 5 is the long side hexagon socket screw; 6 is the handle. DETAILED DESCRIPTION

[0016] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0017] The utility model discloses a photovoltaic module junction box repair tool comprising a rectangular hollow frame body 1. Short-side protective gaskets 2 are provided on the inner sides of the short sides of the frame body 1, and long-side protective gaskets 3 are provided on the inner sides of the long sides of the frame body 1. Several short-side hexagon socket head cap screws 4 are provided on one short side of the frame body 1 for securing the photovoltaic module junction box. Several long-side hexagon socket head cap screws 5 are provided on the long sides of the frame body 1 for securing the photovoltaic module junction box. The frame body 1 is provided with a handle 6. The frame body 1 is fitted onto the exterior of the photovoltaic module junction box. One short side of the frame body 1 has threaded holes for the short-side hexagon socket head cap screws 4. Another short side of the frame body 1 has holes for the handle 6. The long sides of the frame body 1 have threaded holes for the long-side hexagon socket head cap screws 5. The photovoltaic module junction box is secured by the short-side hexagon socket head cap screws 4, the long-side hexagon socket head cap screws 5, and the handle 6. The frame body 1 is 100 mm long, 55 mm wide, and 6 mm thick.

[0018] The frame body 1 of the present invention is made of light steel, and the short side protective gasket 2 and the long side protective gasket 3 are made of silicone. The protective gaskets protect the component junction box from scratches and damage. The short side hexagon socket screws 4 and the long side hexagon socket screws 5 are fixedly installed on the long and short sides of the frame body 1 through holes punched in the body (aperture 2.5mm), and the hexagon screws are made of stainless steel. By adjusting the spacing of the hexagon socket screws, the clamping function of the frame body 1 tooling to the junction box is realized, and by increasing or reducing the spacing of the long and short side hexagon socket screws, they can be matched and adapted to various sizes of junction boxes. The distance between the hexagon socket screws is installed to be 20mm. The handle 6 is made of light steel and acts as a lever and increases friction.

[0019] When in use, the photovoltaic module junction box repair tool of the present invention is buckled on the back of the junction box, and the junction box is fixed by the short-side hexagonal screws 4, the long-side hexagonal screws 5, and the handle 6. Based on the lever principle and friction principle of the junction box disassembly tool, the junction box is separated from the bottom sealant by shaking the handle 6 at the tail of the disassembly tool, and the disassembly action is completed.

[0020] The utility model 1. simplifies the repair process of photovoltaic module junction boxes and improves the safety of finished product repair. 2. Improves the efficiency of junction box rework and repair, expediting repairs and solving the problem of difficult repairs. 3. Avoids hidden cracks, scratches, and explosions in junction boxes.

Claims

1. A photovoltaic module junction box repair tool, characterized by: The invention comprises a frame body (1) of a rectangular hollow structure, wherein a short side protective gasket (2) is provided on the inner side of the short side of the frame body (1), a long side protective gasket (3) is provided on the inner side of the long side of the frame body (1), a plurality of short side hexagon socket screws (4) for fixing a photovoltaic module junction box are provided on one short side of the frame body (1), a plurality of long side hexagon socket screws (5) for fixing a photovoltaic module junction box are provided on the long side of the frame body (1), and the frame body (1) is provided with a handle (6).

2. The photovoltaic module junction box repair tool according to claim 1, characterized in that: The frame body (1) is sleeved on the outside of the photovoltaic module junction box.

3. The photovoltaic module junction box repair tool according to claim 1, characterized in that: A threaded hole for the short-side hexagon socket screw (4) to pass through is provided on one short side of the frame body (1).

4. The photovoltaic module junction box repair tool according to claim 3, characterized in that: The other short side of the frame body (1) is provided with a hole for the handle (6) to pass through.

5. The photovoltaic module junction box repair tool according to claim 1, characterized in that: The long side of the frame body (1) is provided with a threaded hole for the long side hexagon socket screw (5) to pass through.

6. The photovoltaic module junction box repair tool according to claim 2, characterized in that: The photovoltaic module junction box is fixed by short-side hexagon socket screws (4), long-side hexagon socket screws (5), and a handle (6).

7. The photovoltaic module junction box repair tool according to claim 1, characterized in that: The frame body (1) has a length of 100 mm, a width of 55 mm and a thickness of 6 mm.

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