EPE (Expandable Polyethylene) foam lining integral forming equipment

Abstract

The utility model discloses an EPE foam lining integral forming device, and relates to the technical field of foam processing. The EPE foam block machining device comprises a machining table, a feeding frame is arranged on the front face of the machining table, an EPE foam block is placed in the feeding frame, a lifting assembly used for controlling the feeding frame to move in the vertical direction is installed at the bottom of the machining table, and a pushing assembly used for pushing the EPE foam block to move backwards is arranged on the surface of the machining table. A supporting plate is arranged in the middle of the machining table, a round hole forming assembly used for machining the surface of an EPE foam block is installed on the top face of the machining table, and an automatic discharging assembly used for controlling the supporting plate to rotate is arranged at the bottom of the machining table. And the EPE foam linings do not need to be manually placed, picked and discharged, so that time and labor are saved in the machining process, and the machining efficiency is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of foam processing, in particular to EPE foam lining integrated molding equipment. Background Art

[0002] EPE foam, or expanded polyethylene foam, is a lightweight, soft plastic foam material with excellent cushioning properties. It is typically made from polyethylene resin through physical foaming. To create the final lining product, the foam surface often requires pore processing.

[0003] In the actual hole forming process, the EPE foam blocks to be processed are generally placed manually on the cutting equipment. After the cutting is completed, the foam blocks are manually picked up for unloading. When processing batches of EPE foam blocks, it is time-consuming and labor-intensive, and it is difficult to improve processing efficiency.

[0004] For this purpose, an EPE foam lining integrated molding device is proposed. Utility Model Content

[0005] The purpose of the present invention is to solve the problems mentioned in the above background technology, and to provide an EPE foam lining integrated molding device.

[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0007] The EPE foam lining integrated molding equipment includes a processing table, a loading frame is provided on the front of the processing table, an EPE foam block is placed inside the loading frame, a lifting component for controlling the vertical movement of the loading frame is installed at the bottom of the processing table, a pushing component for pushing the EPE foam block to the rear side is provided on the surface of the processing table, a support plate is provided in the middle of the processing table, a circular hole molding component for processing the surface of the EPE foam block is installed on the top surface of the processing table, and an automatic unloading component for controlling the rotation of the support plate is provided at the bottom of the processing table.

[0008] Furthermore, the lifting assembly includes a first motor, and the first motor is fixedly installed on the bottom surface of the processing table. The output end of the first motor is fixedly connected to a threaded column, the surface of the threaded column is threadedly connected to a support rod, and the front end of the support rod is fixedly connected to the loading frame, and the front side of the processing table is fixedly connected to an L-shaped block, and the L-shaped block is slidably connected to the loading frame.

[0009] Furthermore, the pusher assembly includes a first electric push rod, and the first electric push rod is fixedly installed on the side of the processing table. The telescopic end of the first electric push rod is fixedly connected to a connecting rod, and the back of the connecting rod is fixedly connected to a push plate.

[0010] Furthermore, the circular hole forming assembly includes a support frame, and the support frame is fixedly connected to the top surface of the processing table. A second electric push rod is fixedly installed on the top surface of the support frame. The telescopic end of the second electric push rod is fixedly connected to a mounting plate. A second motor is fixedly installed on the top surface of the mounting plate. The output end of the second motor is fixedly connected to a rotating shaft, and the end of the rotating shaft is fixedly connected to a cutting disk.

[0011] Furthermore, the automatic unloading assembly includes a fixed frame, and the fixed frame is fixedly connected to the bottom surface of the processing table. The surface of the fixed frame is rotatably connected to a third electric push rod. The telescopic end of the third electric push rod is hinged to the bottom of the support plate. The support plate is hinged to the bottom of the processing table. An accommodating opening is opened through the middle of the processing table, and the support plate is located inside the accommodating opening. A collection box is provided under the processing table.

[0012] Furthermore, a back plate is fixedly connected to the front of the processing table, and the back plate is slidably connected to the loading frame, and a blocking bar is fixedly connected to the top surface of the processing table.

[0013] The beneficial effects of the utility model are as follows:

[0014] The stacked EPE foam blocks are placed inside the loading frame, and the loading frame and the EPE foam blocks are controlled to rise by the lifting component, so that the top EPE foam block is aligned with the pushing component, and the top EPE foam block is pushed to the rear side by the pushing component and reaches the surface of the support plate, and the round hole forming component is used to open a hole on the top of the EPE foam block so that the EPE foam block can be used as a lining. After the processing is completed, the automatic unloading component is operated to drive the support plate to rotate downward, and the EPE foam block on the surface of the support plate will enter the automatic unloading component for storage, thereby completing the unloading. During use, the effect of automatic loading and unloading of the EPE foam lining is achieved, and there is no need for manual placement and picking up of the EPE foam lining, which saves time and effort in the processing process and effectively improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a front cross-sectional view of the structure of the utility model;

[0017] Figure 3 This is a bottom view of the processing table structure of the utility model;

[0018] Figure markings: 1. Processing table; 2. Loading frame; 3. EPE foam block; 4. Lifting assembly; 401. First motor; 402. Threaded column; 403. Support rod; 404. L-shaped block; 5. Pushing assembly; 501. First electric push rod; 502. Connecting rod; 503. Push plate; 6. Support plate; 7. Circular hole forming assembly; 701. Support frame; 702. Second electric push rod; 703. Second motor; 704. Mounting plate; 705. Rotating shaft; 706. Cutting disc; 8. Automatic unloading assembly; 801. Fixed frame; 802. Third electric push rod; 803. Receiving port; 804. Collection box; 9. Back plate; 10. Baffle bar. DETAILED DESCRIPTION

[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0021] It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings. In addition, the terms "first," "second," etc. are used only to distinguish the descriptions and are not to be understood as indicating or implying relative importance.

[0022] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.

[0023] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of the present invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.

[0024] like Figures 1 to 3As shown, the EPE foam lining integrated molding equipment includes a processing table 1, a loading frame 2 is provided on the front of the processing table 1, an EPE foam block 3 is placed inside the loading frame 2, a lifting component 4 for controlling the vertical movement of the loading frame 2 is installed at the bottom of the processing table 1, a pushing component 5 for pushing the EPE foam block 3 to move toward the rear side is provided on the surface of the processing table 1, a support plate 6 is provided in the middle of the processing table 1, a circular hole molding component 7 for processing the surface of the EPE foam block 3 is installed on the top surface of the processing table 1, and an automatic unloading component 8 for controlling the rotation of the support plate 6 is provided at the bottom of the processing table 1. More specifically, the stacked EPE foam blocks 3 are placed inside the loading frame 2, and the loading frame 2 and the EPE foam blocks 3 are controlled to rise by the lifting component 4, so that the top EPE foam block 3 is aligned with the pushing component 5, and the pushing component 5 pushes the top EPE foam block 3 to move backward and reach the surface of the support plate 6, and the circular hole forming component 7 is used to open a hole on the top of the EPE foam block 3 so that the EPE foam block 3 can be used as an inner lining. After the processing is completed, the automatic unloading component 8 is operated to drive the support plate 6 to rotate downward, and the EPE foam block 3 on the surface of the support plate 6 will enter the automatic unloading component 8 for storage, thereby completing the unloading.

[0025] The lifting assembly 4 includes a first motor 401, and the first motor 401 is fixedly installed on the bottom surface of the processing table 1. The output end of the first motor 401 is fixedly connected to a threaded column 402, and the surface of the threaded column 402 is threadedly connected to a support rod 403, and the front end of the support rod 403 is fixedly connected to the loading frame 2. The front of the processing table 1 is fixedly connected to an L-shaped block 404, and the L-shaped block 404 is slidably connected to the loading frame 2. It should be noted that the operation of the first motor 401 can drive the threaded column 402 to rotate, and under the action of the thread, it will drive the support rod 403 to move, thereby pushing the loading frame 2 to slide along the surface of the L-shaped block 404, and then driving the EPE foam block 3 to rise, so that the stacked EPE foam blocks 3 can be aligned with the pushing assembly 5 one by one.

[0026] The pusher assembly 5 includes a first electric push rod 501, which is fixedly mounted on the side of the processing table 1. The telescopic end of the first electric push rod 501 is fixedly connected to a connecting rod 502, and the back of the connecting rod 502 is fixedly connected to a push plate 503. More specifically, the operation of the first electric push rod 501 pulls the connecting rod 502 to move backward, thereby driving the push plate 503 to move backward. The push plate 503 pushes the single EPE foam block 3 to move backward, allowing the EPE foam block 3 to reach the surface of the support plate 6, thereby completing the loading.

[0027] The circular hole forming assembly 7 includes a support frame 701, and the support frame 701 is fixedly connected to the top surface of the processing table 1. A second electric push rod 702 is fixedly installed on the top surface of the support frame 701. The telescopic end of the second electric push rod 702 is fixedly connected to a mounting plate 704. A second motor 703 is fixedly installed on the top surface of the mounting plate 704. The output end of the second motor 703 is fixedly connected to a rotating shaft 705, and the end of the rotating shaft 705 is fixedly connected to a cutting disk 706. It should be noted that the operation of the second electric push rod 702 drives the mounting plate 704 to continuously descend, thereby driving the second motor 703, the rotating shaft 705 and the cutting disk 706 to descend. The second motor 703 then drives the rotating shaft 705 and the cutting disk 706 to rotate, and the cutting disk 706 is used to open holes on the surface of the EPE foam block 3.

[0028] The automatic unloading assembly 8 includes a fixed frame 801, which is fixedly connected to the bottom surface of the processing table 1. A third electric push rod 802 is rotatably connected to the surface of the fixed frame 801. The telescopic end of the third electric push rod 802 is hinged to the bottom of the support plate 6, which is hinged to the bottom of the processing table 1. A receiving opening 803 is formed through the middle of the processing table 1, and the support plate 6 is located inside the receiving opening 803. A collection box 804 is provided below the processing table 1. More specifically, the operation of the third electric push rod 802 controls the shortening of its telescopic end, thereby pulling the support plate 6 to rotate downward, causing the support plate 6 to move away from the middle of the receiving opening 803. Under the action of gravity, the EPE foam blocks 3 on the surface of the support plate 6 will slide downward and enter the interior of the collection box 804, thereby achieving the unloading of the processed EPE foam blocks 3.

[0029] The front of the processing table 1 is fixedly connected to a back plate 9, which is slidably connected to the loading frame 2. The top surface of the processing table 1 is fixedly connected to a stop bar 10. It should be noted that by providing the back plate 9, the rear side of the EPE foam block 3 can be blocked to prevent the EPE foam block 3 from sliding backward. By providing the stop bar 10, the EPE foam block 3 can be limited so that the EPE foam block 3 can accurately stay on the surface of the support plate 6.

[0030] In summary: the stacked EPE foam blocks 3 are placed inside the loading frame 2, and the loading frame 2 and the EPE foam blocks 3 are controlled to rise by the lifting component 4, so that the top EPE foam block 3 is aligned with the pushing component 5, and the pushing component 5 pushes the top EPE foam block 3 to move to the rear side and reaches the surface of the support plate 6, and the circular hole forming component 7 is used to open a hole on the top of the EPE foam block 3 so that the EPE foam block 3 can be used as a lining. After the processing is completed, the automatic unloading component 8 is operated to drive the support plate 6 to rotate downward, and the EPE foam block 3 on the surface of the support plate 6 will enter the automatic unloading component 8 for storage, thereby completing the unloading. During use, the effect of automatic loading and unloading of the EPE foam lining is achieved, and there is no need for manual placement and picking up of the EPE foam lining, which saves time and effort in the processing process and effectively improves the processing efficiency.

[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed for the present invention is defined by the appended claims and their equivalents.

Claims

1. EPE foam lining integrated molding equipment, characterized by: The invention comprises a processing table (1), wherein a loading frame (2) is provided on the front of the processing table (1), an EPE foam block (3) is placed inside the loading frame (2), a lifting component (4) for controlling the vertical movement of the loading frame (2) is installed at the bottom of the processing table (1), a pushing component (5) for pushing the EPE foam block (3) to move toward the rear is provided on the surface of the processing table (1), a supporting plate (6) is provided in the middle of the processing table (1), a circular hole forming component (7) for processing the surface of the EPE foam block (3) is installed on the top surface of the processing table (1), and an automatic unloading component (8) for controlling the rotation of the supporting plate (6) is provided at the bottom of the processing table (1).

2. The EPE foam lining integrated molding equipment according to claim 1, characterized in that: The lifting assembly (4) includes a first motor (401), and the first motor (401) is fixedly installed on the bottom surface of the processing table (1), the output end of the first motor (401) is fixedly connected to a threaded column (402), the surface of the threaded column (402) is threadedly connected to a support rod (403), and the front end of the support rod (403) is fixedly connected to the loading frame (2), the front surface of the processing table (1) is fixedly connected to an L-shaped block (404), and the L-shaped block (404) is slidably connected to the loading frame (2).

3. The EPE foam lining integrated molding equipment according to claim 1, characterized in that: The pusher assembly (5) comprises a first electric push rod (501), and the first electric push rod (501) is fixedly mounted on the side of the processing table (1); the telescopic end of the first electric push rod (501) is fixedly connected to a connecting rod (502), and the back of the connecting rod (502) is fixedly connected to a push plate (503).

4. The EPE foam lining integrated molding equipment according to claim 1, characterized in that: The circular hole forming assembly (7) comprises a support frame (701), and the support frame (701) is fixedly connected to the top surface of the processing table (1); a second electric push rod (702) is fixedly mounted on the top surface of the support frame (701); a telescopic end of the second electric push rod (702) is fixedly connected to a mounting plate (704); a second motor (703) is fixedly mounted on the top surface of the mounting plate (704); an output end of the second motor (703) is fixedly connected to a rotating shaft (705); and an end of the rotating shaft (705) is fixedly connected to a cutting disc (706).

5. The EPE foam lining integrated molding equipment according to claim 1, characterized in that: The automatic unloading assembly (8) includes a fixed frame (801), and the fixed frame (801) is fixedly connected to the bottom surface of the processing table (1). The surface of the fixed frame (801) is rotatably connected to a third electric push rod (802). The telescopic end of the third electric push rod (802) is hinged to the bottom of the support plate (6). The support plate (6) is hinged to the bottom of the processing table (1). A receiving opening (803) is opened through the middle of the processing table (1), and the support plate (6) is located inside the receiving opening (803). A collection box (804) is provided below the processing table (1).

6. The EPE foam lining integrated molding equipment according to claim 1, characterized in that: The front surface of the processing table (1) is fixedly connected to a back plate (9), and the back plate (9) is slidably connected to the loading frame (2), and the top surface of the processing table (1) is fixedly connected to a blocking bar (10).

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