Perforated brick production mold
Through the combined design of synchronous moving components, flattening components and hitting components, the problem of uneven distribution of cement materials in porous brick production molds is solved, and better setting effect and unloading convenience are achieved.
Patent Information
- Application Number
- CN202422675320.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing porous brick production molds have poor uniform flattening and shaping effects of cement materials after pouring, which affects the internal shaping quality of the brick body.
The combined design of synchronous moving components, flattening components and strike components is adopted. The magnetic block alternately attracts and repels the swinging plate to hit the side plate, and combines the lifting and lowering of the lifting plate to achieve uniform distribution and flattening of the materials. The hole-making rod is used to avoid blocking the flattening components and facilitate unloading.
It improves the uniform distribution and compactness of cement materials in the mold cavity, enhances the setting effect, and facilitates the unloading operation of porous bricks.
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Figure CN223289987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of porous brick production molds, in particular to a porous brick production mold. Background Art
[0002] Porous bricks are concrete products with multiple rows of small holes, made by mixing cement with sand and stone, adding water, shaping and curing. In the production process of porous bricks, the base material needs to be shaped by the mold, and then the green body is sintered.
[0003] Chinese Patent Authorization Announcement No. CN219902582U discloses a porous brick production mold, comprising a base, the top of which is fixedly connected to a fixed seat, and the top of which is fixedly connected to four positioning arms in a rectangular array, and a telescopic cylinder fixedly connected to one side of the base, the free end of which is fixedly connected to a top pressure plate, and after the brick body is formed, the user only needs to operate the forming pressure adjustment mechanism to make the four walls of the brick body no longer contact the object, and operate the threaded rod to lower the forming arm group so that it no longer contacts the inner wall of the brick body. The above-mentioned prior art solution has the following shortcomings: when in use, the device uses the horizontal movement of the top pressure plate to achieve leveling of the brick body surface, but because the vertical forming arm group exists inside the mold, it affects the flow uniformity of the cement material inside the mold cavity. Therefore, the single horizontal movement of the top pressure plate is not easy to ensure the internal shaping effect of the porous brick, thereby affecting the leveling effect of the brick body, and therefore there is room for improvement. Utility Model Content
[0004] The purpose of the utility model is to provide a porous brick production mold to solve the problem in the above background technology that the existing porous brick production mold is not easy to evenly level and shape the poured cement material.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a porous brick production mold, comprising a base, a plurality of support blocks are evenly installed on the top of the base, and the tops of the support blocks are commonly connected to a U-shaped plate, one side of the U-shaped plate is tightly attached to side plate 1, and the other side of the U-shaped plate is tightly attached to side plate 2, both sides of the bottom end of side plate 2 are connected to the bottom end of side plate 1 with a synchronous moving assembly, and a starting assembly is provided on one side of the synchronous moving assembly, a plurality of hole-making rods are evenly installed on the side of side plate 2 close to side plate 1, and one of the hole-making rods is connected to the bottom end of side plate 1. The ends are inserted into the grooves provided on the inner side of the side panel one, and guide rods are installed at the four corners of the top of the base, and the outside of the guide rods is jointly sleeved with a lifting plate, and the bottom end of the lifting plate is provided with a flattening component, and electric push rods are installed on both sides of the bottom end of the lifting plate away from the side panels one and two, and the bottom ends of the electric push rods are connected to the top of the base, and a plurality of rectangular frames are fixedly connected on both sides of the bottom end of the lifting plate, and each group of rectangular frames is respectively arranged on the same side as the side panels one and two, and a plurality of knocking components are evenly spaced inside the rectangular frames.
[0006] Preferably, the synchronous moving component includes an L-shaped plate 1 installed on the outer side of the bottom end of side plate 1, and an L-shaped plate 2 installed on the outer side of the bottom end of side plate 2. Tooth plates are installed on the opposite sides of L-shaped plate 1 and L-shaped plate 2, and a gear is installed on the top of the base between the two tooth plates, and the outer sides of the gears are engaged with the inner sides of the two tooth plates.
[0007] Preferably, two synchronous moving components are provided, and the two synchronous moving components are respectively located on the two outer sides of the support block, and the bottom ends of the L-shaped plate 1 and the L-shaped plate 2 are both slidably connected to the top end of the base.
[0008] Preferably, the starting assembly includes a push plate connected to the outer sides of the two L-shaped plates, and an electric telescopic rod is installed at the inner center of the push plate, a fixed block is installed at one end of the electric telescopic rod, and the bottom end of the fixed block is connected to the top end of the base.
[0009] Preferably, the flattening assembly includes a plurality of limiting guide rods passing through the interior of the lifting plate, and the bottom ends of the limiting guide rods are commonly connected to a pressure plate, the pressure plate is located directly above side plate one, a spring is installed at the top center of the pressure plate, and the top end of the spring is connected to the bottom end of the lifting plate.
[0010] Preferably, the knocking assembly includes a connecting shaft installed inside the supporting block, and both ends of the outside of the connecting shaft are sleeved with swing plates, the bottom ends of the inner sides of the two swing plates are commonly connected to the knocking roller, and the outer sides of the swing plates are installed with induction magnetic blocks, and the induction magnetic blocks are located above the knocking roller.
[0011] Preferably, the outer sides of the side panels 1 and 2 are provided with mounting grooves, and the mounting grooves are located on the moving route of the induction magnets. A plurality of magnets 1 and 2 are alternately distributed inside the mounting grooves. The magnets 1 and 2 attract each other and the induction magnets, and the magnets 2 repel each other.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] (1) During the lifting process of the rectangular frame, the magnetic blocks 1 and 2 alternately attract and repel the induction magnetic block, causing the swing plate to swing, thereby causing the knocking roller to knock the outer walls of the side plates 1 and 2. The lifting and lowering of the lifting plate is used to reciprocate the cement and other materials in the mold cavity, thereby promoting the uniform distribution of the materials in the mold cavity, improving the tightness of the material shaping, ensuring the shaping quality, and cooperating with the function of the flattening component to further flatten the top of the material to further improve the shaping effect;
[0014] (2) By setting the hole-making rod horizontally, the position of the hole-making rod will not block the flattening component when the mold is cast and formed, thereby facilitating the flattening component to press down and flatten the porous bricks, thereby improving the smoothness and effect of flattening;
[0015] (3) Through the action of the synchronous moving assembly, the electric telescopic rod is extended to move the second side plate outward while driving the first side plate to move outward, thereby realizing the opening of both sides of the mold, and then facilitating the unloading of the porous bricks after shaping. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the synchronous moving components of the present invention;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the flattening components of the present invention;
[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the striking component of the present invention.
[0021] Explanation of the reference numerals in the figure: 1. Base; 2. U-shaped plate; 3. Side plate 1; 4. Side plate 2; 5. Synchronous moving assembly; 501. L-shaped plate 1; 502. L-shaped plate 2; 503. Gear; 504. Tooth plate; 6. Hole-making rod; 7. Starting assembly; 701. Push plate; 702. Electric telescopic rod; 703. Fixed block; 8. Guide rod; 9. Lifting plate; 10. Electric push rod; 11. Rectangular frame; 12. Flattening assembly; 1201. Limiting guide rod; 1202. Pressing plate; 1203. Spring; 13. Support block; 14. Magnetic block 1; 15. Magnetic block 2; 16. Knocking assembly; 1601. Connecting shaft; 1602. Swinging plate; 1603. Knocking roller; 1604. Induction magnetic block. DETAILED DESCRIPTION
[0022] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] See also Figures 1-4 The utility model provides an embodiment: a porous brick production mold, including a base 1, a plurality of support blocks 13 are evenly installed on the top of the base 1, and the tops of the support blocks 13 are commonly connected to a U-shaped plate 2, one side of the U-shaped plate 2 is closely attached to a side plate 1 3, and the other side of the U-shaped plate 2 is closely attached to a side plate 2 4, and both sides of the bottom end of the side plate 2 4 are connected to the bottom end of the side plate 1 3 with a synchronous moving component 5;
[0024] The synchronous movement assembly 5 includes an L-shaped plate 1 501 mounted on the outer side of the bottom end of the side plate 1 3 and an L-shaped plate 2 502 mounted on the outer side of the bottom end of the side plate 2 4. Tooth plates 504 are mounted on opposite sides of the L-shaped plate 1 501 and the L-shaped plate 2 502. A gear 503 is mounted on the top of the base 1 between the two tooth plates 504. The outer sides of the gear 503 are meshed with the inner sides of the two tooth plates 504.
[0025] There are two synchronous moving components 5, and the two synchronous moving components 5 are respectively located on the two outer sides of the support block 13, and the bottom ends of the L-shaped plate 1 501 and the L-shaped plate 2 502 are both slidably connected to the top of the base 1;
[0026] The starting assembly 7 includes a push plate 701 connected to the outside of the two L-shaped plates 502, and an electric telescopic rod 702 is installed at the inner center of the push plate 701. A fixing block 703 is installed at one end of the electric telescopic rod 702, and the bottom end of the fixing block 703 is connected to the top end of the base 1;
[0027] Specifically, such as Figure 1 、 Figure 2 As shown, when in use, the electric telescopic rod 702 is extended, and the tooth plate 504 and the gear 503 are engaged, so that the side panels 1 3 and 2 4 can be moved outward synchronously, so that the porous bricks in the U-shaped plate 2 are exposed for easy removal;
[0028] A starting assembly 7 is provided on one side of the synchronous moving assembly 5. A plurality of hole-making rods 6 are evenly installed on the side of the side panel 2 4 close to the side panel 1 3, and one end of the hole-making rod 6 is inserted into the groove provided on the inner side of the side panel 1 3. Guide rods 8 are installed at the four corners of the top of the base 1, and a lifting plate 9 is commonly sleeved on the outside of the guide rods 8. A flattening assembly 12 is provided at the bottom end of the lifting plate 9.
[0029] The flattening assembly 12 includes a plurality of limiting guide rods 1201 that pass through the interior of the lifting plate 9. The bottom ends of the limiting guide rods 1201 are connected to a pressure plate 1202. The pressure plate 1202 is located directly above the side plate 3. A spring 1203 is installed at the top center of the pressure plate 1202, and the top end of the spring 1203 is connected to the bottom end of the lifting plate 9.
[0030] Specifically, such as Figure 1 、 Figure 3 As shown, the elastic effect of the spring 1203 is utilized when in use, so that when the lifting plate 9 is pressed down, the pressing plate 1202 generates an extrusion force on the porous brick material below under the elastic action to achieve a leveling effect, and the extrusion force can be adapted to the size of the bricks;
[0031] Electric push rods 10 are installed on both sides of the bottom of the lifting plate 9 away from the side panels 1 3 and 2 4, and the bottom ends of the electric push rods 10 are connected to the top of the base 1. A plurality of rectangular frames 11 are fixedly connected to both sides of the bottom of the lifting plate 9, and each group of rectangular frames 11 is respectively arranged on the same side as the side panels 1 3 and 2 4. A plurality of knocking components 16 are evenly spaced inside the rectangular frames 11;
[0032] The knocking assembly 16 includes a connecting shaft 1601 mounted inside the support block 13. Swinging plates 1602 are sleeved on both ends of the connecting shaft 1601. The bottom ends of the two swinging plates 1602 are connected to a knocking roller 1603. Induction magnets 1604 are mounted on the outside of the swinging plates 1602, and the induction magnets 1604 are located above the knocking rollers 1603.
[0033] Mounting slots are provided on the outside of side panels 1 (3) and 2 (4), and are located along the path of induction magnet 1604. Multiple first and second magnets (14, 15) are alternately arranged inside the slots. Magnetic block 14 and induction magnet 1604 attract each other, while magnetic block 2 (15) and 1605 repel each other.
[0034] Specifically, such as Figure 1 、 Figure 2 and Figure 4 As shown, when in use, the cooperation between magnetic block 14, magnetic block 2 15 and induction magnetic block 1604 is utilized to achieve continuous knocking of the outer wall of side plate 1 3 and side plate 2 4 by the knocking roller 1603, so that the porous brick material can be evenly distributed inside the mold cavity.
[0035] Working principle: When the present invention is in use, the porous brick raw material is first introduced into the inner cavity formed by the U-shaped plate 2, the side plate 1 3, and the side plate 2 4, and the electric push rod 10 is started to shorten, so that the lifting plate 9 is lowered, thereby driving the rectangular frame 11 to descend synchronously. As the rectangular frame 11 is descending, the descending path of the induction magnetic block 1604 passes through the corresponding magnetic block 14 and the magnetic block 2 15, so that the induction magnetic block 1604 approaches the side plate 1 3 and the side plate 2 4 under the action of suction, and then drives the knocking roller 1603 to knock on the outer wall of the side plate 1 3 and the side plate 2 4. As the rectangular frame 11 continues to descend, the repulsive force between the magnetic block 2 15 and the induction magnetic block 1604 causes the swing plate 1602 to swing back and forth, thereby achieving a reciprocating knocking effect.
[0036] Secondly, as the lifting plate 9 descends, the pressing plate 1202 is synchronously lowered to the top of the porous brick raw material. As the lifting plate 9 continues to descend, the spring 1203 is compressed, and the elastic force of the spring 1203 squeezes the pressing plate 1202, so that the pressing plate 1202 flattens the material, and then the electric push rod 10 drives the lifting plate 9 to reset, thus realizing the shaping of the porous bricks;
[0037] Finally, the electric telescopic rod 702 is started to extend, so that the electric telescopic rod 702 drives the push plate 701 to move outward, thereby causing the L-shaped plate 2 502 to move synchronously, and the toothed plate 504 located on the L-shaped plate 2 502 to engage the gear 503 to drive the gear 503 to rotate, thereby causing the L-shaped plate 1 501 to move in the opposite direction, causing the side plates 1 3 and 2 4 to expand outward synchronously, so that the hole-making rod 6 is moved out from the inside of the porous brick, and openings are created on both sides of the side plate 1 3 to facilitate the movement and unloading of the shaped porous bricks.
[0038] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0039] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A porous brick production mold, comprising a base (1), characterized in that: The top of the base (1) is evenly mounted with a plurality of support blocks (13), and the tops of the support blocks (13) are commonly connected to a U-shaped plate (2), one side of the U-shaped plate (2) is in close contact with the side plate 1 (3), and the other side of the U-shaped plate (2) is in close contact with the side plate 2 (4), both sides of the bottom end of the side plate 2 (4) are connected to the bottom end of the side plate 1 (3) with a synchronous moving component (5), and a starting component (7) is provided on one side of the synchronous moving component (5), a plurality of hole-making rods (6) are evenly mounted on the side of the side plate 2 (4) close to the side plate 1 (3), and one end of the hole-making rod (6) is inserted into a groove provided on the inner side of the side plate 1 (3), and the base (1) Guide rods (8) are installed at the four corners of the top, and a lifting plate (9) is commonly sleeved on the outside of the guide rods (8). A flattening component (12) is provided at the bottom of the lifting plate (9). Electric push rods (10) are installed on both sides of the bottom of the lifting plate (9) away from the side plate 1 (3) and the side plate 2 (4), and the bottom ends of the electric push rods (10) are connected to the top of the base (1). A plurality of rectangular frames (11) are fixedly connected to both sides of the bottom of the lifting plate (9), and each group of rectangular frames (11) is respectively arranged on the same side as the side plate 1 (3) and the side plate 2 (4). A plurality of knocking components (16) are evenly spaced inside the rectangular frame (11).
2. A porous brick production mold according to claim 1, characterized in that: The synchronous moving assembly (5) comprises an L-shaped plate 1 (501) mounted on the outer side of the bottom end of the side plate 1 (3), and an L-shaped plate 2 (502) mounted on the outer side of the bottom end of the side plate 2 (4). The L-shaped plate 1 (501) and the L-shaped plate 2 (502) are both mounted with tooth plates (504) on opposite sides thereof, and a gear (503) is mounted on the top end of the base (1) between the two tooth plates (504). The outer sides of the gear (503) are meshed with the inner sides of the two tooth plates (504).
3. A porous brick production mold according to claim 2, characterized in that: There are two synchronous moving components (5), and the two synchronous moving components (5) are respectively located on the two outer sides of the support block (13), and the bottom ends of the L-shaped plate 1 (501) and the L-shaped plate 2 (502) are both slidably connected to the top end of the base (1).
4. A porous brick production mold according to claim 2, characterized in that: The starting assembly (7) includes a push plate (701) connected to the outside of two L-shaped plates (502), and an electric telescopic rod (702) is installed at the inner center of the push plate (701). A fixed block (703) is installed at one end of the electric telescopic rod (702), and the bottom end of the fixed block (703) is connected to the top end of the base (1).
5. The porous brick production mold according to claim 1, characterized in that: The flattening assembly (12) includes a plurality of limiting guide rods (1201) passing through the interior of the lifting plate (9), and the bottom ends of the limiting guide rods (1201) are commonly connected to a pressure plate (1202), and the pressure plate (1202) is located directly above the side plate (3). A spring (1203) is installed at the center of the top end of the pressure plate (1202), and the top end of the spring (1203) is connected to the bottom end of the lifting plate (9).
6. A porous brick production mold according to claim 1, characterized in that: The knocking assembly (16) includes a connecting shaft (1601) installed inside the supporting block (13), and both ends of the connecting shaft (1601) are sleeved with swing plates (1602), the bottom ends of the inner sides of the two swing plates (1602) are commonly connected to a knocking roller (1603), and the outer sides of the swing plates (1602) are both installed with induction magnetic blocks (1604), and the induction magnetic blocks (1604) are located above the knocking roller (1603).
7. A porous brick production mold according to claim 6, characterized in that: The outer sides of the side panels 1 (3) and 2 (4) are provided with mounting grooves, and the mounting grooves are located on the moving path of the induction magnet (1604). A plurality of magnets 1 (14) and 2 (15) are alternately distributed inside the mounting grooves. The magnets 1 (14) and 2 (15) attract each other, and the magnets 2 (15) and (1605) repel each other.
Citation Information
Patent Citations
Perforated brick production mold
CN219902582U