Transverse cutting device for aerated brick production and processing

Through the integrated multi-stage slitting design, the problem of inefficient operation of traditional aerated brick cutting devices is solved, and precise cutting of aerated bricks of different sizes is achieved, which improves production efficiency and product quality.

CN223290002UActive Publication Date: 2025-09-02XIANGYANG MINJIEXING NEW BUILDING MATERIALS IND CO LTD
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Patent Information

Application Number
CN202422563715.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-02
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The traditional aerated brick cutting device is not efficient enough to adapt to production needs of different sizes, affecting the continuous and stable production of the equipment.

Method used

The cross-cutting device with a multi-stage slitting design is adopted to achieve precise control and rapid adjustment of the size of the aerated bricks through the combination of guide rails, limiting holes, drive motors, spiral transmission rods and swing link mechanisms, ensuring the stability and accuracy of the cutting process.

Benefits of technology

It improves cutting flexibility and production efficiency, ensures the dimensional accuracy and product consistency of the aerated bricks, and enhances the simplicity of operation and diversified adaptability of the equipment.

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Abstract

The utility model relates to the technical field of aerated brick production and processing, and discloses a crosscutting device for aerated brick production and processing, the device comprises a base plate, a first support, a second support and a guide rail, the base plate is fixedly connected with the first support and the second support, the end of the first support and the end of the second support are both provided with grooves, and the guide rail is fixedly connected with the first support and the second support. Guide rails are symmetrically arranged on the two sides of the groove, the first support and the second support are each provided with a distance adjusting assembly used for multi-stage slitting, a distance adjusting mechanism is arranged, and a driving motor, a spiral transmission rod and a swing connecting rod mechanism are adopted for driving a movable support to conduct multi-stage distance adjustment, so that continuous cutting of aerated bricks of different specifications is achieved. And diversified size requirements are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of aerated brick production and processing, in particular to a cross-cutting device for aerated brick production and processing. Background Art

[0002] Aerated bricks, also known as aerated concrete blocks, are widely used in the construction industry due to their lightweight, high strength, and excellent thermal and acoustic insulation properties. The porous structure of aerated bricks provides excellent thermal insulation and acoustic performance, while also reducing the weight of the building and helping to improve its earthquake resistance.

[0003] The production of aerated bricks usually includes the steps of raw material preparation, mixing and stirring, casting and molding, static stopping, cutting, autoclaving and curing. Among them, cutting is a key step in forming aerated bricks of specific size and shape, which directly affects the quality and production efficiency of the product. Traditional aerated brick cutting devices may have some limitations, such as a single cutting form, which cannot adapt to the production needs of aerated bricks of different sizes. In addition, some cutting tools, such as wire cutting, may lack the ability to adjust during the cutting process, making it difficult to meet diverse production requirements. For example, a cross-cutting device for the production and processing of aerated bricks is described in the patent with patent announcement number CN213471623U. The cross-cutting device transports the aerated bricks to be processed to the cutting area through a transport plate, and uses the first and second brackets with adjustable limit holes to cooperate with the cutting wire to achieve precise cutting of aerated bricks of different sizes. However, the single and frequent adjustment of the limit holes makes the operation inefficient, affecting the continuous and stable production of the equipment.

[0004] Based on this, a cross-cutting device for the production and processing of aerated bricks is now provided. It uses a guide rail with multiple limit holes and a spacing adjustment component to adapt to the cutting requirements of aerated bricks with different heights and horizontal dimensions. While improving the cutting flexibility and production efficiency, it also ensures the dimensional accuracy of the aerated bricks after cutting. Utility Model Content

[0005] The purpose of the utility model is to provide a cross-cutting device for the production and processing of aerated bricks. The device is used to work, thereby solving the problem of inefficient operation and affecting the continuous and stable production of the equipment.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cross-cutting device for the production and processing of aerated bricks includes a base plate, a first bracket, a second bracket and a guide rail, the base plate is fixedly connected to the first bracket and the second bracket, the ends of the first bracket and the second bracket are respectively provided with grooves, and guide rails are symmetrically provided on both sides of the grooves, and the first bracket and the second bracket are respectively provided with a spacing adjustment component for multi-stage cutting; the spacing adjustment component includes a driving motor, a spiral transmission rod, a movable support, a swing connecting rod mechanism and a cutting unit, the driving motor is respectively arranged at the top of the first bracket and the second bracket, the output shaft of the driving motor is fixedly connected to the spiral transmission rod, the spiral transmission rod is arranged in the groove and passes through the movable support, one end of the movable support is fixedly connected to the swing connecting rod mechanism, the other end of the movable support is slidably arranged on the guide rail, and the cutting unit is arranged on the outer wall of the movable support near one end of the guide rail.

[0007] Preferably, the cutting unit includes a connecting seat and a cutting line. The connecting seat is arranged on the outer wall of the end of the movable support, and the cutting line is connected to the connecting seat.

[0008] Preferably, a threaded hole is provided in the middle of the movable support and is threadedly connected to the spiral transmission rod.

[0009] Preferably, a plurality of movable supports are arranged at intervals along the direction of the guide rail.

[0010] Preferably, the telescopic width of the swing link mechanism is smaller than the width of the groove.

[0011] Preferably, the guide rail is provided with a plurality of limiting holes, and the limiting holes are adapted to be fitted with limiting pins.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The utility model proposes a cross-cutting device for the production and processing of aerated bricks. Through an integrated multi-stage cutting design, it realizes the precise control and rapid adjustment of the size of aerated bricks. The linkage mechanism of the drive motor and the spiral transmission rod ensures the high efficiency and stability of the spacing adjustment. The symmetrical layout of the grooves and guide rails, combined with the multi-point setting of the movable support, enhances the balance and bearing capacity of the cutting process. The optimized design of the swing connecting rod mechanism effectively avoids collision and wear during operation. The coordinated use of the limit holes and limit pins on the guide rails further improves the cutting accuracy and product consistency. The overall structure is compact, easy to operate, meets the requirements of diverse sizes, and significantly improves production efficiency and processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a structural diagram of one side of the utility model;

[0016] Figure 3 It is a schematic diagram of the partial structure of the utility model A;

[0017] Figure 4 This is a structural diagram of the spacing adjustment component of the utility model;

[0018] Figure 5 This is a schematic diagram of the disassembled structure of the spacing adjustment component of the utility model.

[0019] In the figure: 100, bottom plate; 101, first bracket; 102, second bracket; 200, guide rail; 300, drive motor; 301, spiral transmission rod; 302, movable support; 303, swing connecting rod mechanism; 400, connecting base; 401, cutting line; 500, limit hole. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings.

[0022] Combine Figure 1-Figure 5 A cross-cutting device for the production and processing of aerated bricks includes a base plate 100, a first bracket 101, a second bracket 102 and a guide rail 200. The base plate 100 is fixedly connected to the first bracket 101 and the second bracket 102 to play a role of fixed support. The ends of the first bracket 101 and the second bracket 102 are both provided with grooves, and guide rails 200 are symmetrically provided on both sides of the groove to assist in adjusting the multi-stage spacing. A plurality of limiting holes 500 are provided on the guide rail 200, and the limiting holes 500 are adapted to be fitted with limiting pins to keep the size fixed when cutting a single size. The first bracket 101 and the second bracket 102 are both provided with spacing adjustment components for multi-stage cutting.

[0023] The spacing adjustment assembly includes a driving motor 300, a spiral transmission rod 301, a movable support 302, a swing link mechanism 303 and a cutting unit. The driving motor 300 is respectively arranged at the top of the first bracket 101 and the second bracket 102. The output shaft of the driving motor 300 is fixedly connected with the spiral transmission rod 301. The spiral transmission rod 301 is arranged in a groove and passes through the movable support 302. The movable support 302 is provided with multiple intervals along the direction of the guide rail 200. The middle part of the movable support 302 is provided with a threaded hole and is screwed to the spiral transmission rod 301. The spiral transmission rod 301 is driven to rotate by the driving motor 300, thereby driving multiple movable supports 302 to achieve spacing adjustment. One end of the movable support 302 is fixedly connected with a swing link mechanism 303, the swing link mechanism 303 is driven to extend and contract by changing the position of the movable support 302, and the moving range of the movable support 302 is limited at the same time. The extension and contraction width of the swing link mechanism 303 is smaller than the width of the groove, so as to avoid collision and wear between the components. The other end of the movable support 302 is slidably set on the guide rail 200, and the cutting unit is set on the outer wall of the end of the movable support 302 close to the guide rail 200. The cutting unit includes a connecting seat 400 and a cutting line 401. The connecting seat 400 is set on the outer wall of the end of the movable support 302, and the cutting line 401 is connected to the connecting seat 400. The cutting line 401 is driven by the movable support 302 to change its position to meet the cutting requirements of aerated bricks of different sizes.

[0024] There are multiple ways to connect the connecting seat 400 and the movable support 302. Preferably, in the first method, the connecting seat 400 is screwed into the threaded hole on the outer wall of the end of the movable support 302. The threaded connection provides a mechanical locking mechanism, which can firmly fix the connecting seat 400 to prevent displacement or vibration during the cutting process. The design of the threaded hole allows the connecting seat 400 to be fine-tuned to adapt to cutting tools of different thicknesses or shapes, thereby improving the adaptability of the cutting unit.

[0025] Preferably, the second type of connecting seat 400 is inserted into the circular hole on the outer wall of the end of the movable support 302, and a magnetic block is provided in the circular hole. The material of the connecting seat 400 is magnetic metal. The magnetic connection allows the connecting seat 400 to be quickly fixed and released, thereby improving operational efficiency and reducing setting time. At the same time, since the magnetic connection is easy to disassemble, maintenance and updating work become more convenient, which helps to keep the equipment in good condition.

[0026] Working principle: The above embodiment discloses a cross-cutting device for the production and processing of aerated bricks. During use, the device is fixed by the base plate 100 and the first bracket 101 and the second bracket 102, and the guide rail 200 is used to assist in multi-level spacing adjustment. The driving motor 300 drives the spiral transmission rod 301 to rotate, drives the movable support 302 to move along the guide rail 200, adjusts the spacing, and the swing link mechanism 303 expands and contracts with the position change of the movable support 302 to control the cutting size of the cutting unit. The cutting unit consists of a connecting seat 400 and a cutting line 401 to achieve precise cutting of aerated bricks. The threaded holes and limit holes 500 ensure cutting accuracy and stability.

[0027] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cross-cutting device for producing and processing aerated bricks, comprising a base plate (100), a first bracket (101), a second bracket (102) and a guide rail (200), wherein the base plate (100) is fixedly connected to the first bracket (101) and the second bracket (102), and the ends of the first bracket (101) and the second bracket (102) are both provided with grooves, and the guide rails (200) are symmetrically provided on both sides of the grooves, characterized in that: The first bracket (101) and the second bracket (102) are both provided with a spacing adjustment component for multi-stage slitting; The spacing adjustment component comprises a driving motor (300), a spiral transmission rod (301), a movable support (302), a swing link mechanism (303) and a cutting unit. The driving motor (300) is respectively arranged at the top of the first support (101) and the second support (102). The output shaft of the driving motor (300) is fixedly connected to the spiral transmission rod (301). The spiral transmission rod (301) is arranged in a groove and passes through the movable support (302). One end of the movable support (302) is fixedly connected to the swing link mechanism (303). The other end of the movable support (302) is slidably arranged on the guide rail (200). The cutting unit is arranged on the outer wall of the movable support (302) at one end close to the guide rail (200).

2. A cross-cutting device for producing and processing aerated bricks according to claim 1, characterized in that: The cutting unit comprises a connecting seat (400) and a cutting line (401); the connecting seat (400) is arranged on the outer wall of the end of the movable support (302); and the cutting line (401) is connected to the connecting seat (400).

3. The cross-cutting device for producing and processing aerated bricks according to claim 1, characterized in that: A threaded hole is provided in the middle of the movable support (302) and is screwed to the spiral transmission rod (301).

4. The cross-cutting device for producing and processing aerated bricks according to claim 1, characterized in that: A plurality of movable supports (302) are provided at intervals along the direction of the guide rail (200).

5. The cross-cutting device for producing and processing aerated bricks according to claim 1, characterized in that: The telescopic width of the swing link mechanism (303) is smaller than the width of the groove.

6. The cross-cutting device for producing and processing aerated bricks according to claim 1, characterized in that: The guide rail (200) is provided with a plurality of limiting holes (500), and the limiting holes (500) are adapted to be fitted with limiting pins.

Citation Information

Patent Citations

  • Transverse cutting device for production and processing of aerated bricks

    CN213471623U