Sleeper demolding and transferring device

Through the movement control assembly and lift separation assembly of the sleeper release and transfer device, the problem of slow separation speed and easy damage between the concrete sleeper rail and the mold is solved, and rapid mold release and efficient transport are achieved.

CN223290013UActive Publication Date: 2025-09-02ZHEJIANG LONGYOU WOXIN RAILWAY EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422444267.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-02
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In the prior art, concrete sleepers are slow in separation from molds, low in efficiency, and susceptible to damage.

Method used

The sleeper release and transfer device is adopted, which includes a moving control component, a convenient release mechanism and a lifting and separation component. The rotating screw and hydraulic push rod act together to achieve rapid separation of the concrete sleeper rail and the mold.

Benefits of technology

It improves the demolding speed, improves efficiency, reduces the damage rate of concrete sleeper rails, and achieves efficient transportation and movement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223290013U_ABST
    Figure CN223290013U_ABST
Patent Text Reader

Abstract

The utility model provides a sleeper demolding and transferring device, belongs to the technical field of sleeper production and transferring devices, and aims to solve the problems that a concrete sleeper is separated from a mold in a vibration mode, vibration separation is slow in separation speed and low in efficiency, and the sleeper is prone to being damaged due to expansion during vibration separation. The convenient demolding mechanism is fixedly mounted on the surface of the mobile control assembly; the bottom of the bearing assembly is connected with the movement control assembly. The lifting and separating assembly is installed in the bearing assembly, and the inner side of the lifting and separating assembly is connected with the convenient demolding mechanism. The internal lifting separation assembly can control the push plate and the sliding insertion rod to slide, concrete is pushed to be rapidly separated from the mold, the demolding speed is high, the efficiency is high, the damage rate is low, and transferring and moving are easy and convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of sleeper production and transfer devices, and more specifically, relates to a sleeper demoulding and transfer device. Background Art

[0002] The sleeper is a kind of railway accessory. The sleeper not only supports the rails, but also maintains the position of the rails, and transmits the huge pressure transmitted by the rails to the roadbed. With the reduction of forest resources, the enhancement of people's environmental awareness, and the development of science and technology, reinforced concrete sleepers have begun to be produced to replace sleepers. After the concrete sleeper is solidified, it is necessary to control the mold to move and rotate through a moving device, with the mold facing downward, and the concrete sleeper is separated from the mold by vibration. Vibration separation is slow and inefficient. When the vibration is separated, the sleeper is easily damaged by expansion. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a rail sleeper demoulding and transfer device to solve the problem proposed in the above background technology that the concrete sleeper rail is separated from the mold by vibration, the vibration separation has a slow separation speed and low efficiency, and the sleeper rail is easily damaged by expansion during vibration separation.

[0004] The utility model provides a sleeper demoulding and transferring device, which is achieved by the following specific technical means:

[0005] A rail sleeper demoulding and transfer device comprises: a movable control component, a convenient demoulding mechanism, a bearing component and a lifting and separating component; the movable control component is a rectangular parallelepiped structure as a whole; the convenient demoulding mechanism is fixedly mounted on the surface of the movable control component; the bottom of the bearing component is connected to the movable control component; the lifting and separating component is mounted inside the bearing component, and the inner side of the lifting and separating component is connected to the convenient demoulding mechanism; the convenient demoulding mechanism comprises: a fixed support frame and a mold; the fixed support frame is a U-shaped structure as a whole, and the bottom of the fixed support frame is connected to the movable control component; the mold is fixedly mounted on the surface of the fixed support frame.

[0006] In at least some embodiments, the mobile control component includes: a base plate, a rotating screw and a motor box; the base plate is a rectangular structure with a square slide groove on the surface, and the bottom of the fixed support is fixedly connected to the base plate; the rotating screw is rotated and inserted into the bottom plate slide groove; a motor is provided inside the motor box, and the motor box is connected to the rotating screw.

[0007] In at least some embodiments, the convenient demolding mechanism also includes: a slot, a push plate, a sliding rod, a spring, and a contact plate; the slot is opened on the bottom side of the mold; the push plate is slidably installed inside the slot inside the mold; the number of sliding rods is set to two groups, the top of the sliding rod is slidably inserted into the mold and fixedly connected to the push plate, and the push plate and the sliding rod can play a role in assisting the separation of the sleeper rail from the mold; the spring is installed on the surface of the sliding rod, and the spring can play a role in elastically supporting the contact plate; the top of the contact plate is fixedly connected to the sliding rod.

[0008] In at least some embodiments, the supporting assembly includes: a support plate, a sliding plate, a bracket and a hydraulic push rod A; the support plate is a U-shaped structure as a whole, a T-shaped slot is provided inside the support plate, the bottom of the support plate slides into the inside of the bottom plate slot and is threadedly connected to the rotating screw, and the rotation of the rotating screw can control the support plate to slide; one end of the top of the sliding plate slides into the inside of the T-shaped slot of the support plate; the bracket is an L-shaped structure, the top of the bracket is fixedly connected to the sliding plate, and the bracket can play a role in assisting the support of the separated rear sleeper rail; one end of the hydraulic push rod A slides into the inside of the support plate slot and is fixedly connected to the sliding plate.

[0009] In at least some embodiments, the lifting and separation assembly includes: a hydraulic push rod B, a lifting frame and a load-bearing pallet; the hydraulic push rod B is fixedly connected to the support plate; the lifting frame is slidably inserted into the support plate slide groove; one side of the load-bearing pallet is fixedly connected to the lifting frame.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] The utility model is provided with a convenient demoulding mechanism and a lifting and separating component inside. The convenient demoulding mechanism mold is provided with a sliding push plate and a sliding insertion rod. The lifting and separating component can control the push plate and the sliding insertion rod to slide, pushing the concrete to be quickly separated from the mold, with fast demoulding speed, high efficiency and low damage rate; the device is also provided with a moving control component and a moving control component inside, and the moving control component can assist in carrying concrete and facilitate transportation and movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic structural diagram of the main body axis side view of the present utility model.

[0013] Figure 2 It is a schematic diagram of the side view of the movable control component of the utility model.

[0014] Figure 3 It is a schematic diagram of the structure of the convenient demoulding mechanism of the utility model when viewed from above.

[0015] Figure 4 It is a schematic diagram of the exploded structure of the load-bearing component of the present utility model.

[0016] Figure 5It is a schematic diagram of the axial side view of the lifting and separation component of the utility model.

[0017] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:

[0018] 1. Motion control assembly; 101. Bottom plate; 102. Rotating screw; 103. Motor box; 2. Convenient demoulding mechanism; 201. Fixed support frame; 202. Mold; 203. Slot; 204. Push plate; 205. Sliding rod; 206. Spring; 207. Contact plate; 3. Load-bearing assembly; 301. Support plate; 302. Sliding plate; 303. Bracket; 304. Hydraulic push rod A; 4. Lifting and separation assembly; 401. Hydraulic push rod B; 402. Lifting frame; 403. Load-bearing pallet. DETAILED DESCRIPTION

[0019] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples.

[0020] Example 1:

[0021] As attached Figure 1 To the attached Figure 5 As shown:

[0022] The utility model provides a rail sleeper demoulding and transfer device, comprising: a movable control component 1, a convenient demoulding mechanism 2, a bearing component 3 and a lifting and separating component 4; the movable control component 1 is a rectangular parallelepiped structure as a whole; the convenient demoulding mechanism 2 is fixedly mounted on the surface of the movable control component 1; the bottom of the bearing component 3 is connected to the movable control component 1; the lifting and separating component 4 is mounted inside the bearing component 3, and the inner side of the lifting and separating component 4 is connected to the convenient demoulding mechanism 2; the convenient demoulding mechanism 2 comprises: a fixed support frame 201 and a mold 202; the fixed support frame 201 is a U-shaped structure as a whole, and the bottom of the fixed support frame 201 is connected to the movable control component 1; the mold 202 is fixedly mounted on the surface of the fixed support frame 201.

[0023] like Figure 2 As shown, the mobile control component 1 includes: a base plate 101, a rotating screw 102 and a motor box 103; the base plate 101 is a rectangular structure with a square slide groove on the surface, and the bottom of the fixed support 201 is fixedly connected to the base plate 101; the rotating screw 102 is rotated and inserted into the slide groove of the base plate 101; a motor is provided inside the motor box 103, and the motor box 103 is connected to the rotating screw 102.

[0024] like Figure 3As shown, the demoulding mechanism 2 also includes: a slot 203, a push plate 204, a sliding rod 205, a spring 206, and a contact plate 207; the slot 203 is opened on the bottom side of the mold 202; the push plate 204 is slidably installed inside the slot 203 inside the mold 202; the number of sliding rods 205 is set to two groups, and the top of the sliding rod 205 is slidably inserted into the mold 202 and fixedly connected to the push plate 204. The push plate 204 and the sliding rod 205 can play a role in assisting the separation of the sleeper rail from the mold 202; the spring 206 is installed on the surface of the sliding rod 205, and the spring 206 can play a role in elastically supporting the contact plate 207; the top of the contact plate 207 is fixedly connected to the sliding rod 205.

[0025] like Figure 4 As shown, the bearing assembly 3 includes: a support plate 301, a sliding plate 302, a bracket 303 and a hydraulic push rod A304; the support plate 301 is a U-shaped structure as a whole, and a T-shaped slide groove is opened inside the support plate 301. The bottom of the support plate 301 slides and is inserted into the slide groove of the bottom plate 101 and is threadedly connected to the rotating screw 102. The rotation of the rotating screw 102 can control the support plate 301 to slide; one end of the top of the sliding plate 302 slides and is inserted into the T-shaped slide groove of the support plate 301; the bracket 303 is an L-shaped structure, and the top of the bracket 303 is fixedly connected to the sliding plate 302. The bracket 303 can play a role in assisting the bearing of the separated rear sleeper rail; one end of the hydraulic push rod A304 slides and is inserted into the slide groove of the support plate 301 and is fixedly connected to the sliding plate 302.

[0026] like Figure 5 As shown, the lifting and separation component 4 includes: a hydraulic push rod B401, a lifting frame 402 and a bearing support plate 403; the hydraulic push rod B401 is fixedly connected to the support plate 301; the lifting frame 402 is slidably inserted into the sliding groove of the support plate 301; one side of the bearing support plate 403 is fixedly connected to the lifting frame 402.

[0027] The specific usage and function of this embodiment are as follows:

[0028] In the present invention, when in use, concrete is poured into the mold 202. After the concrete in the mold 202 is formed, the motor inside the motor box 103 is started, and the motor controls the rotating screw 102. The thread on the surface of the rotating screw 102 can control the support plate 301 to slide above the mold 202 during the rotation process. The hydraulic push rod B401 is started, and the hydraulic push rod B401 controls the lifting frame 402 and drives the supporting plate 403 to slide upward. The supporting plate 403 contacts the contact plate 207, and the push plate 204 and the sliding rod 205 are lifted and push the concrete to separate from the mold 202. After the concrete is lifted, the hydraulic push rod B401 is started, and the hydraulic push rod B401 controls the lifting frame 402 and the supporting plate 403 to slide. The supporting plate 403 slides to the bottom of the concrete. The supporting plate 403 provides support for the concrete, which is convenient for controlling the transportation and movement of the separated concrete.

[0029] In this article, there are several points to note:

[0030] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.

[0031] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.

[0032] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.

Claims

1. A sleeper demoulding and transfer device, comprising: A movable control component (1), a convenient demoulding mechanism (2), a bearing component (3) and a lifting and separating component (4); the movable control component (1) is a rectangular parallelepiped structure as a whole; it is characterized in that the convenient demoulding mechanism (2) is fixedly mounted on the surface of the movable control component (1); the bottom of the bearing component (3) is connected to the movable control component (1); the lifting and separating component (4) is mounted inside the bearing component (3), and the inner side of the lifting and separating component (4) is connected to the convenient demoulding mechanism (2); the convenient demoulding mechanism (2) comprises: a fixed support frame (201) and a mold (202); the bottom of the fixed support frame (201) is connected to the movable control component (1); and the mold (202) is fixedly mounted on the surface of the fixed support frame (201).

2. The sleeper demoulding and transporting device according to claim 1, characterized in that: The mobile control assembly (1) comprises: a base plate (101), a rotating screw (102) and a motor box (103); the base plate (101) is a rectangular parallelepiped structure with a square sliding groove on its surface, and the bottom of the fixed support (201) is fixedly connected to the base plate (101); the rotating screw (102) is rotated and inserted into the sliding groove of the base plate (101); a motor is arranged inside the motor box (103), and the motor box (103) is connected to the rotating screw (102).

3. The sleeper demoulding and transferring device according to claim 2, characterized in that: The convenient demoulding mechanism (2) further comprises: a slot (203), a push plate (204), a sliding rod (205), a spring (206), and a contact plate (207); the slot (203) is provided on the bottom side of the interior of the mold (202); the push plate (204) is slidably mounted inside the slot (203) inside the mold (202); the top of the sliding rod (205) is slidably inserted into the interior of the mold (202) and is fixedly connected to the push plate (204); the spring (206) is mounted on the surface of the sliding rod (205); and the top of the contact plate (207) is fixedly connected to the sliding rod (205).

4. The sleeper demoulding and transporting device according to claim 2, characterized in that: The bearing assembly (3) comprises: a support plate (301), a sliding plate (302), a bracket (303) and a hydraulic push rod A (304); the support plate (301) is a U-shaped structure as a whole, the bottom of the support plate (301) is slidably inserted into the interior of the sliding groove of the bottom plate (101) and is threadedly connected to the rotating screw (102); one end of the top of the sliding plate (302) is slidably inserted into the interior of the T-shaped sliding groove of the support plate (301); the bracket (303) is an L-shaped structure, the top of the bracket (303) is fixedly connected to the sliding plate (302); one end of the hydraulic push rod A (304) is slidably inserted into the interior of the sliding groove of the support plate (301) and is fixedly connected to the sliding plate (302).

5. The sleeper demoulding and transferring device according to claim 4, characterized in that: The lifting and separating assembly (4) comprises: a hydraulic push rod B (401), a lifting frame (402) and a bearing support plate (403); the hydraulic push rod B (401) is fixedly connected to the support plate (301); the lifting frame (402) is slidably inserted into the interior of the sliding groove of the support plate (301); and one side of the bearing support plate (403) is fixedly connected to the lifting frame (402).