Minced axe film pressing one-time forming device
The one-time forming device of chopped axe stone film pressing solves the problems of cumbersome construction and inconsistent quality of traditional chopped axe stone, achieves efficient and low-cost unified appearance effect, and reduces labor costs and construction period.
Patent Information
- Application Number
- CN202422484583.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The construction process of traditional chopping axe stone is complicated, the appearance is inconsistent, the quality is uneven, it is difficult to control, and the labor investment is high and the efficiency is low.
A one-time forming device for chopped axe stone pressing film is adopted, which includes an installation mold and a forming plate. The pressing device driven by an electric motor is used to realize the lifting and lowering of the pressing plate through bolt connection and screw lifting to ensure that the forming plate is tightly fixed on the installation mold. Combined with the design of the printing plate and the pressing groove, one-time forming is achieved.
It improves the appearance quality consistency of the construction of chopping axe stone, reduces the rework costs and labor costs, shortens the construction cycle, and achieves a unified appearance effect.
Smart Images

Figure CN223290047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a one-step forming device for pressing films of chopped axe stone, belonging to the field of chopped axe stone processing equipment. Background Art
[0002] Chopping axe stone, also known as artificial stone, is a decorative method for creating artificial stone by applying a cement-stone slurry to a cement mortar base. After it hardens and reaches a certain strength, an axe or chisel is used to chop the surface layer to create a stone-like effect. This artificial stone has the texture of real stone while also displaying meticulous craftsmanship. It is suitable for architectural decoration such as exterior walls, baseboards, outdoor steps, and floors.
[0003] At present, the construction of chopped axe stone requires mixing stone chips, stone powder, cement, etc. with water, applying it on the surface of the building, drawing vertical control lines in the grid, and after it is semi-solidified, manually chopping out the texture like finely chiseled stone with an axe to keep the chopped texture uniform.
[0004] The purpose of this patent is to solve the problem of complicated process flow of traditional bow-chopped axe stone construction, reduce labor input, solve the problem of inconsistent appearance and uneven appearance quality in traditional construction methods, and improve the efficiency and quality of bow-chopped axe stone construction. Utility Model Content
[0005] The purpose of the utility model is to provide a one-time forming device for pressing and molding a chopped axe stone, which can effectively solve the above-mentioned problems.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] It includes a mounting mold and a forming plate fixed in the mounting mold; the forming plate and the mounting mold are connected by bolts, and a clamping device is also provided on the forming plate; the clamping device includes a clamping plate and a driving device for driving the clamping plate to rise and fall, the driving device includes an electric motor, the output end of the motor is connected to a lead screw, the lead screw is threadedly connected to the clamping plate through a connecting plate, a limit plate is also provided on one side of the clamping plate, and a limit rod is provided in the limit plate.
[0008] Furthermore: the forming plate includes a printing plate and a mounting frame, the mounting frame is provided with a pressing groove, the pressing groove includes a first groove body and a second groove body and a third groove body connected to the first groove body; the size of the first groove body matches the pressing plate, the width of the second groove body matches the width of the connecting plate, and the width of the third groove body matches the width of the limiting plate;
[0009] There are two third slots, which are symmetrically arranged at the front and rear of the second slot.
[0010] Furthermore: the depth of the pressing groove is the same as the thickness of the pressing plate.
[0011] Furthermore, a fixing frame is provided on both sides of the mounting mold, and the fixing frame is composed of a first mounting bar located at the bottom, a support bar provided on the upper end surface of the first mounting bar, and a second mounting bar located on the upper end surface of the support bar; the motor is fixed to the lower end of the first mounting bar, and the upper end of the limit rod is fixed to the second mounting bar, and the lower end is fixed to the first mounting bar;
[0012] The upper end of the lead screw is rotatably connected to the second mounting bar, and the lower end is rotatably connected to the first mounting bar.
[0013] The beneficial effects are:
[0014] A one-time forming device for pressing and molding chopped axe stone effectively improves the problem of uneven and difficult-to-control appearance quality in traditional chopped axe stone construction methods, reduces rework costs caused by unqualified appearance quality, and saves labor costs. At the same time, the one-time forming device for pressing and molding chopped axe stone has low implementation cost and short construction period, and can quickly achieve a unified appearance effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] For ease of explanation, the present invention is described in detail with reference to the following specific implementations and accompanying drawings.
[0016] Figure 1 It is a cross-sectional view of the utility model;
[0017] Figure 2 It is a three-dimensional diagram of the present utility model.
[0018] Description of reference numerals:
[0019] 1. Mounting mold; 2. Forming plate; 21. Printing plate; 22. Mounting frame; 3. Clamping device; 4. Clamping plate; 5. Driving device; 6. Motor; 7. Lead screw; 8. Limiting plate; 9. Limiting rod; 10. Clamping groove; 101. First groove body; 102. Second groove body; 103. Third groove body; 11. Connecting plate; 12. Fixing frame; 121. First mounting bar; 122. Support bar; 123. Second mounting bar. DETAILED DESCRIPTION
[0020] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0021] It should be noted that, in the description of the present invention, unless otherwise specified, “multiple” means two or more; the terms “upper”, “lower”, “left”, “right”, “inside”, “outside”, “front end”, “rear end”, “head”, “tail”, etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0022] Furthermore, the terms "first," "second," "third," etc. are used for descriptive purposes only and are not to be understood as indicating or implying relative importance.
[0023] At the same time, in the description of this utility model, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, it can mean fixed connection, detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0024] See Figure 1 、 Figure 2 This is an embodiment of a one-step forming device for pressing and molding axe-cutting stone in the utility model.
[0025] A one-step forming device for pressing axe stone includes a chopping axe stone installation mold 1 and a chopping axe stone forming plate 2.
[0026] The first step is to treat the base that needs to be chopped stone veneer, level the concrete protruding from the wall, roughen the concrete wall, brush it with a wire brush, and then moisten it with water.
[0027] If the surface of the base concrete is very smooth, adopt the following "roughening treatment" method, that is, first clean the dust and dirt on the surface, brush off the oil stains on the board surface with 10% caustic soda water, and then rinse the alkali solution with clean water and dry it.
[0028] Then use 1:1 cement fine sand mortar mixed with 20% of 107 glue, spray or use a broom to throw half of the mortar onto the wall. The throwing points should be even. After final setting, water and maintain until all the cement mortar lumps stick to the smooth surface of the concrete and have a high strength.
[0029] After the base treatment is completed, the mortar is applied layer by layer and block by block. First, apply a layer of cement slurry mixed with 10% water content of construction adhesive, and then apply 1:3 cement mortar according to the pre-washed method. The thickness should be 5mm. When the first layer is 60% to 70% dry, you can apply the second layer with a thickness of about 6 to 8mm.
[0030] Mark the dividing lines on the base mortar according to the size of the forming device. After the mortar has initially set, use a one-time forming device to press the film. The soft mold for pressing the chopped axe stone can be hammered to increase the depth of the chopped axe stone pattern. The axe edge of the chopped axe stone can simulate the artificial chopped axe forming effect.
[0031] The specific installation structure between the mold 1 and the forming plate 2 is as follows:
[0032] The forming plate 2 is connected to the mounting mold 1 by bolts, and a clamping device 3 is also provided on the forming plate 2; the clamping device 3 includes a clamping plate 4 and a driving device 5 for driving the clamping plate 4 to rise and fall, and the driving device 5 includes an electric motor 6, and the output end of the motor 6 is connected to a lead screw 7, which is threadedly connected to the clamping plate 4 through a connecting plate 11. A limiting plate 8 is also provided on one side of the clamping plate 4, and a limiting rod 9 is provided in the limiting plate 8.
[0033] The forming plate 2 is directly placed in the mounting mold 1, and then the forming plate 2 is fixed to the mounting mold 1 with bolts. At this time, the forming plate 2 can be used for the forming operation; however, the bolts will inevitably loosen after a long time of use, so a clamping device 3 is provided in the device to help the forming plate 2 be tightly and without shaking in the mounting mold 1;
[0034] When the specific pressing device 3 is used, the motor 6 is started and the screw 7 rotates. Then, due to the setting of the limit rod 9, the pressing plate 4 will move up and down. When the pressing plate 4 descends, it will press on the forming plate 2, giving the forming plate 2 a pressure, so that the forming plate 2 is tightly pressed in the mounting mold 1.
[0035] The forming plate 2 includes a printing plate 21 and a mounting frame 22. The mounting frame 22 is provided with a compression groove 10. The compression groove 10 includes a first groove body 101, a second groove body 102, and a third groove body 103 connected to the first groove body 101. The dimensions of the first groove body 101 match those of the compression plate 4, the width of the second groove body 102 matches that of the connecting plate 11, and the width of the third groove body 103 matches that of the limiting plate 8. There are two third groove bodies 103, symmetrically arranged in front and behind the second groove body 102. The depth of the compression groove 10 is the same as the thickness of the compression plate 4.
[0036] Since printing operation is to be performed in this device, the printing surface is set on the printing plate 21. At the same time, in order to facilitate printing, the printing surface of the entire molding plate 2 needs to be flat and smooth, that is, the printing plate 21 and the mounting frame 22 are flat and smooth; therefore, a pressing groove 10 is provided on the mounting frame 22. The main purpose is to use the pressing groove 10 to hide the thickness of the pressing plate 4 when the pressing plate 4 is pressed on the molding plate 2; so that after the pressing plate 4 is pressed on the molding plate 2, the upper end surface of the pressing plate 4 is flush with the upper end surface of the mounting frame 22 in the molding plate 2.
[0037] The compression groove 10 in this device includes a first groove body 101 and a second groove body 102 and a third groove body 103 connected to the first groove body 101; the function of the first groove body 101 is to set the compression plate 4, the function of the second groove body 102 is to match the connecting plate 11, and the function of the third groove body 103 is to match the limiting plate 8.
[0038] A fixing frame 12 is provided on both sides of the mounting mold 1. The fixing frame 12 is composed of a first mounting bar 121 at the bottom, a support bar 122 provided on the upper end surface of the first mounting bar 121, and a second mounting bar 123 provided on the upper end surface of the support bar 122. The motor 6 is fixed to the lower end of the first mounting bar 121, and the upper end of the limiting rod 9 is fixed to the second mounting bar 123 and the lower end is fixed to the first mounting bar 121.
[0039] The upper end of the lead screw 7 is rotatably connected to the second mounting bar 123 , and the lower end is rotatably connected to the first mounting bar 121 .
[0040] The fixing frame 12 of the device is mainly used to install the pressing device 3. At the same time, the pressing device 3 is also arranged on the side without affecting the printing operation of the forming plate 2 on the concrete base surface.
[0041] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A one-step forming device for axe stone pressing film, characterized in that: The invention comprises a mounting mold (1) and a forming plate (2) fixed in the mounting mold (1); the forming plate (2) and the mounting mold (1) are connected by bolts, and a clamping device (3) is also provided on the forming plate (2); the clamping device (3) comprises a clamping plate (4) and a driving device (5) for driving the clamping plate (4) to move up and down, the driving device (5) comprises an electric motor (6), the output end of the electric motor (6) is connected to a lead screw (7), the lead screw (7) is threadedly connected to the clamping plate (4) through a connecting plate (11), a limiting plate (8) is further provided on one side of the clamping plate (4), and a limiting rod (9) is provided in the limiting plate (8).
2. The device for pressing and molding axe-cutting stone according to claim 1, characterized in that: The forming plate (2) comprises a printing plate (21) and an installation frame (22), the installation frame (22) is provided with a pressing groove (10), the pressing groove (10) comprises a first groove body (101) and a second groove body (102) and a third groove body (103) connected to the first groove body (101); the size of the first groove body (101) matches the size of the pressing plate (4), the width of the second groove body (102) matches the width of the connecting plate (11), and the width of the third groove body (103) matches the width of the limiting plate (8); the number of the third groove bodies (103) is two, and they are symmetrically arranged in front and behind the second groove body (102).
3. The device for pressing and molding axe-cutting stone according to claim 2, characterized in that: The depth of the pressing groove (10) is the same as the thickness of the pressing plate (4).
4. The device for forming axe-cutting stone by pressing and molding according to claim 3, characterized in that: A fixing frame (12) is provided on both sides of the mounting mold (1), and the fixing frame (12) is composed of a first mounting bar (121) located at the bottom, a support bar (122) arranged on the upper end surface of the first mounting bar (121), and a second mounting bar (123) located on the upper end surface of the support bar (122); the motor (6) is fixed to the lower end of the first mounting bar (121), the upper end of the limit rod (9) is fixed to the second mounting bar (123), and the lower end is fixed to the first mounting bar (121); the upper end of the lead screw (7) is rotatably connected to the second mounting bar (123), and the lower end is rotatably connected to the first mounting bar (121).