Efficient quartz condensation acid collection bottle welding equipment
The precise clamping and rotation of the quartz-cooled agglomerated acid bottle is achieved through the motor-driven gear and screw system, which solves the problems of troublesome welding operation and poor accuracy in the prior art, and improves the welding efficiency and product quality.
Patent Information
- Application Number
- CN202422455808.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-11
AI Technical Summary
During the welding process of existing quartz-cooled aggregation acid bottles, the operation is troublesome, the efficiency is low, and the accuracy of component docking is poor, which can easily lead to product scrapping.
High-efficiency quartz cooling aggregation acid bottle welding equipment is used to achieve precise clamping and rotation of the bottle body and bottleneck with motor-driven gears and screw systems, and efficient welding is carried out through the welding gun.
It improves welding efficiency and product quality, ensures the accuracy of component docking, simplifies the operation process, and reduces product scrapping rate.
Smart Images

Figure CN223290362U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz condensation acid collecting bottle processing, in particular to high-efficiency quartz condensation acid collecting bottle welding equipment. Background Art
[0002] Quartz condensation acid collection bottle is a kind of experimental vessel or industrial container made of quartz material, mainly used for condensing and collecting acidic substances in chemical experiments and industrial production. It mainly consists of a bottle body, a bottleneck, a bottle mouth and a condenser tube.
[0003] At present, when processing quartz condensation acid collecting bottles, it is necessary to use a welding gun to weld the bottle body and bottleneck, and the bottleneck and bottle mouth into one piece. During the welding operation, the bottle body and bottleneck in the acid collecting bottle need to be fixed on a rotating table in turn, and then the mouth is heated with a welding gun, and then the bottleneck and bottle mouth are held and welded with another component in turn. The operation process is not only troublesome and inefficient, but also the docking accuracy between the components is poor, which easily leads to product scrapping. Therefore, in response to the above problems, we propose a new type of high-efficiency quartz condensation acid collecting bottle welding equipment. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that the bottle body and the bottleneck of the acid collecting bottle are fixed on a rotating table in sequence, and then the mouth is heated with a welding gun, and then the bottleneck and the bottle mouth are held by hand and welded with another component in sequence. The operation process is not only troublesome and inefficient, but also the docking accuracy between the components is poor, which easily leads to product scrapping. The proposed high-efficiency quartz condensation acid collecting bottle welding equipment is to solve the problem that
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: high-efficiency quartz condensation acid bottle welding equipment, including a workbench, the outer surfaces of both sides of the workbench are symmetrically fixedly connected with mounting brackets near the rear side, and the outer surfaces of the two mounting brackets are rotatably connected with a gear column near the top, and a second motor is installed on the left surface of one of the mounting brackets, and the output end of the second motor rotates through the mounting bracket and is fixedly connected to the left end of the gear column, and a movable bracket is symmetrically slidably connected to the top of the workbench near the middle position, and the outer surfaces of the opposite sides of the two movable brackets are installed with plane bearings, and the outer surfaces of the opposite sides of the two plane bearings are installed with gear rings, and the outer surfaces of the two gear rings are meshed with the outer surfaces of the gear columns.
[0006] Preferably, a first bidirectional screw is rotatably embedded near the middle position on the top of the workbench, and a first motor is installed on the left surface of the workbench. The output end of the first motor passes through the outer surface of the workbench and is fixedly connected to the left end of the first bidirectional screw. The outer surface thread of the first bidirectional screw passes through the outer surfaces of the two movable frames.
[0007] Preferably, the outer surfaces of the opposite sides of the two gear rings are symmetrically fixedly connected with slide rails, and the outer surface of the gear ring is fixedly connected with a support block at a position below one of the slide rails.
[0008] Preferably, a second bidirectional screw rod with both ends extending outward is rotatably installed inside the support block, a clamping block is connected through symmetrical threads on the outer surface of the second bidirectional screw rod, and a rotating nut is fixedly connected to the top end of the second bidirectional screw rod.
[0009] Preferably, a slider is fixedly connected to the outer surface of the clamping block, and the slider is slidably connected to the slide rail.
[0010] Preferably, the bottom end of the second bidirectional screw is threadedly connected to a locking bolt, and the top of the locking bolt conflicts with the bottom of the support block.
[0011] Preferably, a hanger is fixedly connected to the left surface of the workbench near the front side, and a welding gun is hung on the top of the hanger.
[0012] Compared with the prior art, the advantages and positive effects of the present invention are:
[0013] 1. In the utility model, the clamping block can be driven to move by rotating the nut to rotate the second bidirectional screw rod, which plays the role of clamping, fixing and aligning the high-efficiency quartz condensation acid collecting bottle components. Then, the first motor is started in conjunction with the first bidirectional screw rod to control the components to be welded to approach each other. The second motor is started in conjunction with the gear column and the gear ring to drive the two components to be welded to rotate. During the process, the welding gun is used to heat them and then the components are controlled to dock. The overall structure is simple, the components of the quartz condensation acid collecting bottle are accurately docked, and the operation is convenient, which effectively improves the welding efficiency and product quality.
[0014] 2. In the utility model, during operation, after clamping the quartz condensation acid collecting bottle to be welded, the locking bolt can be rotated so that its surface is tightly against the surface of the support block. The force generated at this time can reinforce the second bidirectional screw, thereby preventing the clamping block from moving and ensuring the firmness of the clamping of the acid collecting bottle component. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A three-dimensional diagram of the high-efficiency quartz condensation acid collection bottle welding equipment proposed for this utility model;
[0016] Figure 2 This is a top view of the high-efficiency quartz condensation acid collection bottle welding equipment proposed in the utility model;
[0017] Figure 3 This is a partial structural expansion diagram of the high-efficiency quartz condensation acid collection bottle welding equipment proposed in the utility model;
[0018] Figure 4The utility model provides a partial structural diagram of the high-efficiency quartz condensation acid collection bottle welding equipment.
[0019] Legend: 1. Workbench; 11. First bidirectional screw; 12. First motor; 2. Hanger; 21. Welding gun; 3. Mounting frame; 31. Second motor; 32. Gear column; 4. Movable frame; 41. Plane bearing; 42. Gear ring; 43. Slide rail; 44. Support block; 5. Slider; 51. Clamping block; 52. Second bidirectional screw; 53. Locking bolt; 54. Rotating nut. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0022] Example 1: Figures 1-4 As shown, the utility model provides Figure 1As shown, a high-efficiency quartz condensation acid bottle welding device includes a workbench 1, and the outer surfaces of both sides of the workbench 1 are symmetrically fixedly connected with mounting brackets 3 near the rear side. A gear column 32 is rotatably connected between the outer surfaces of the two mounting brackets 3 near the top. A second motor 31 is installed on the left surface of one of the mounting brackets 3. The output end of the second motor 31 rotates through the mounting bracket 3 and is fixedly connected to the left end of the gear column 32. A movable bracket 4 is symmetrically slidably connected to the top of the workbench 1 near the middle position. Plane bearings 41 are installed on the outer surfaces of the opposite sides of the two movable brackets 4. Gear rings 42 are installed on the outer surfaces of the opposite sides of the two plane bearings 41. The outer surfaces of the two gear rings 42 are meshed with the outer surfaces of the gear columns 32. A first double gear is rotatably embedded near the middle position of the top of the workbench 1. The first motor 12 is installed on the left surface of the workbench 1, and the output end of the first motor 12 passes through the outer surface of the workbench 1 and is fixedly connected to the left end of the first bidirectional screw rod 11. The outer surface of the first bidirectional screw rod 11 is threaded through the outer surfaces of the two movable frames 4. The outer surfaces of the opposite sides of the two gear rings 42 are symmetrically fixedly connected with slide rails 43. The outer surface of the gear ring 42 is located below one of the slide rails 43 and is fixedly connected with a support block 44. The inner part of the support block 44 is rotatably installed with a second bidirectional screw rod 52 extending outward at both ends. The outer surface of the second bidirectional screw rod 52 is symmetrically threaded and connected with a clamping block 51. The top of the second bidirectional screw rod 52 is fixedly connected with a rotating nut 54. The outer surface of the clamping block 51 is fixedly connected with a slider 5, and the slider 5 and the slide rail 43 are slidably connected.
[0023] The effect achieved by the entire embodiment 1 is that when using the present device to weld a quartz condensate acid collecting bottle, first pass the bottle body and the bottleneck through the inner sides of the two gear rings 42 respectively, then slide and rotate the nut 54 with your thumb to drive the second bidirectional screw rod 52 to rotate, at this time, under the characteristics of the thread, the two clamping blocks 51 will synchronously approach each other and clamp the bottle body and the bottleneck, and since the clamping blocks 51 are in a synchronous moving state, the bottle body and the bottleneck will be in a precise alignment state after being clamped, and then start the first motor 12 to control the first bidirectional screw rod 11 to approach each other, at this time the two movable frames 4 will drive the bottle body and the bottleneck to approach each other, until the distance between the bottle body and the bottleneck is 5mm and they stop, then start the second motor 31 to drive the gear column 32 to rotate, at this time it is aligned with the first motor 12. The meshing gear ring 42 will follow the rotation and drive the bottle body and bottleneck to rotate synchronously, and then the handheld welding gun 21 will heat the connection between the bottle body and bottleneck, and finally the first motor 12 and the first bidirectional screw 11 will cooperate to cause the bottle body and bottleneck to dock and wait for them to cool down to complete the welding operation, and then the connecting parts and bottle mouth of the bottle body and bottleneck will be welded according to the same operating steps. The overall structure is simple, the various components of the quartz condensate acid collecting bottle are accurately docked, and the operation is convenient, which effectively improves the welding efficiency and product quality. The support block 44 is mainly used to install the second bidirectional screw 52, the slide rail 43 and the slider 5 are mainly used to limit the clamping block 51, and the plane bearing 41 is mainly used to rotatably connect the gear ring 42 and the movable frame 4.
[0024] Example 2: Figures 1-4 As shown, the bottom end of the second bidirectional screw 52 is threadedly connected to a locking bolt 53, the top of the locking bolt 53 is in conflict with the bottom of the support block 44, and a hanger 2 is fixedly connected to the left surface of the workbench 1 near the front side, and a welding gun 21 is hung on the top of the hanger 2.
[0025] The effect achieved by the entire embodiment 2 is that during operation, after clamping the quartz condensation acid collecting bottle to be welded, the locking bolt 53 can be rotated so that its surface is tightly against the surface of the support block 44. The force generated at this time can reinforce the second bidirectional screw 52, thereby preventing the clamping block 51 from moving, ensuring the firmness of the clamping of the acid collecting bottle component, and the bracket 2 is mainly used to place the welding gun 21.
[0026] Working principle: When using this device to weld quartz condensate acid collecting bottles, first pass the bottle body and bottleneck through the inner sides of the two gear rings 42 respectively, then use your thumb to slide and rotate the nut 54 to drive the second bidirectional screw rod 52 to rotate. At this time, due to the characteristics of the thread, the two clamping blocks 51 will synchronously approach each other and clamp the bottle body and bottleneck. Since the clamping blocks 51 are in a synchronous moving state, the bottle body and bottleneck will be in a precise alignment state after clamping. Then start the first motor 12 to control the first bidirectional screw rod 11 to approach each other. At this time, the two movable frames 4 will drive the bottle body and bottleneck to approach each other until the distance between the bottle body and bottleneck is 5mm. Then start the second motor 31 to drive the gear column 32 to rotate. At this time, the gear ring 42 engaged with it will rotate along with it. Drive the bottle body and the bottleneck to rotate synchronously, then use the handheld welding gun 21 to heat the connection between the bottle body and the bottleneck, and finally cooperate with the first motor 12 and the first bidirectional screw 11 to promote the docking of the bottle body and the bottleneck and complete the welding operation after it cools down. Then, follow the same operating steps to weld the connecting parts and the bottle mouth of the bottle body and the bottleneck. The overall structure is simple, the various components of the quartz condensation acid collecting bottle are accurately docked, and the operation is convenient, which effectively improves the welding efficiency and product quality. During the operation, after clamping the quartz condensation acid collecting bottle to be welded, the locking bolt 53 can be rotated to make its surface tightly against the surface of the support block 44. The force generated at this time can reinforce the second bidirectional screw 52, thereby preventing the clamping block 51 from moving, ensuring the firmness of the clamping of the acid collecting bottle components.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. An efficient quartz condensate acid bottle welding device, comprising a workbench (1), characterized in that: The outer surfaces of both sides of the workbench (1) are symmetrically fixedly connected with mounting frames (3) near the rear side, and a gear column (32) is rotatably connected between the outer surfaces of the two mounting frames (3) near the top, and a second motor (31) is installed on the left surface of one of the mounting frames (3), and the output end of the second motor (31) rotates through the mounting frame (3) and is fixedly connected to the left end of the gear column (32). The top of the workbench (1) is symmetrically slidably connected with a movable frame (4) near the middle position, and the outer surfaces of the opposite sides of the two movable frames (4) are both installed with plane bearings (41), and the outer surfaces of the opposite sides of the two plane bearings (41) are both installed with gear rings (42), and the outer surfaces of the two gear rings (42) are meshed with the outer surface of the gear column (32).
2. The high-efficiency quartz condensate acid collection bottle welding equipment according to claim 1 is characterized in that: A first bidirectional screw rod (11) is rotatably embedded in the top of the workbench (1) near the middle position, and a first motor (12) is installed on the left surface of the workbench (1). The output end of the first motor (12) passes through the outer surface of the workbench (1) and is fixedly connected to the left end of the first bidirectional screw rod (11). The outer surface of the first bidirectional screw rod (11) is threaded and passes through the outer surfaces of the two movable frames (4).
3. The high-efficiency quartz condensation acid collection bottle welding equipment according to claim 2 is characterized in that: The outer surfaces of the opposite sides of the two gear rings (42) are symmetrically fixedly connected to the slide rails (43), and the outer surface of the gear ring (42) is fixedly connected to a support block (44) at a position below one of the slide rails (43).
4. The high-efficiency quartz condensate acid collection bottle welding equipment according to claim 3 is characterized in that: A second bidirectional screw rod (52) with both ends extending outward is rotatably mounted inside the support block (44); a clamping block (51) is connected to the outer surface of the second bidirectional screw rod (52) through symmetrical threads; and a rotating nut (54) is fixedly connected to the top end of the second bidirectional screw rod (52).
5. The high-efficiency quartz condensate acid collection bottle welding equipment according to claim 4 is characterized in that: The outer surface of the clamping block (51) is fixedly connected to a slider (5), and the slider (5) is slidably connected to the slide rail (43).
6. The high-efficiency quartz condensate acid collection bottle welding equipment according to claim 5 is characterized in that: The bottom end of the second bidirectional screw rod (52) is threadedly connected to a locking bolt (53), and the top of the locking bolt (53) is in conflict with the bottom of the support block (44).
7. The high-efficiency quartz condensation acid collection bottle welding equipment according to claim 6 is characterized in that: A hanger (2) is fixedly connected to a position near the front side of the left surface of the workbench (1), and a welding gun (21) is hung on the top of the hanger (2).