Gold stamping dust removal device based on improvement of printing quality

By designing a multi-stage filtration and adjustable air volume, the problem of dust removal solutions in the prior art is difficult to take into account efficiency, safety and economicality, and the effect of efficient dust removal and reducing operating costs is achieved.

CN223290510UActive Publication Date: 2025-09-02YANTAI CHAOHONG PACKAGING TECH CO LTD
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Patent Information

Application Number
CN202422702508.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-02
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

The dust removal solutions before the existing printing, especially the gold stamping process, are difficult to take into account both efficiency, safety and economicality, especially in production line environments with fast processing speed and high accuracy requirements, which are difficult to meet actual needs.

Method used

A gold-plated dust removal device including a dust removal frame, exhaust mechanism, filter net and conductive frame is designed. Through high-speed suction, multi-stage filtration and an air outlet frame with adjustable air volume, it can effectively remove dust and be equipped with a convenient maintenance structure to improve practicality and stability.

Benefits of technology

It significantly improves dust removal efficiency, removes more than 99% of dust particles, has a compact and reasonable structure, is simple and fast maintenance, reduces operating costs, and improves the practicality and use efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gilding dust removal device based on improvement of printing quality, and belongs to the technical field of gilding dust removal for improvement of printing quality, the gilding dust removal device comprises a dust removal frame, an exhaust mechanism is installed in the dust removal frame, the exhaust mechanism comprises an outer shell, fan blades and a driving motor, and the fan blades are located in the outer shell; a driving motor is installed on one side of the fan blades, a preliminary filter screen is installed on one side of the air exhaust mechanism, a deep filtering frame is installed on one side of the preliminary filter screen, a non-woven fabric filter cotton layer, an activated carbon filter layer and a synthetic fiber filter cotton layer are sequentially arranged in the deep filtering frame, and an air outlet frame is installed at one end of the dust removal frame; an adjusting valve is mounted in the air outlet frame; when the dust removal device is used, the dust removal efficiency can be remarkably improved, 99% or above of tiny dust particles can be effectively removed while the structural integrity of paper is not damaged, the structure is compact and reasonable, maintenance is easy, convenient and rapid, and the operation cost input of an enterprise can be reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of hot stamping dust removal for improving printing quality, and in particular to a hot stamping dust removal device for improving printing quality. Background Art

[0002] Currently, in the printing industry, hot stamping is increasingly being used to enhance product aesthetics and quality. However, during the actual production process, dust and other impurities may be present on the paper surface. These impurities can adhere to the metal foil during the hot stamping process, severely impacting the quality and appearance of the final product. Therefore, effectively removing dust from paper is crucial to ensuring hot stamping quality.

[0003] The existing technology still has the problem of not being able to balance high efficiency, safety and economy before printing, especially hot stamping process. Especially in the production line environment with fast processing speed and high precision requirements, the existing dust removal solutions are often difficult to meet actual needs. Utility Model Content

[0004] In response to the shortcomings of the existing technology, this application provides a hot stamping dust removal device based on improving printing quality, which overcomes the shortcomings of the existing technology and aims to solve the problem that the existing technology cannot take into account high efficiency, safety and economy before printing, especially the hot stamping process. Especially in the production line environment with fast processing speed and high precision requirements, the existing dust removal solutions are often difficult to meet actual needs.

[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a hot stamping dust removal device based on improving printing quality, comprising a dust removal frame, an exhaust mechanism installed inside the dust removal frame, the exhaust mechanism comprising an outer shell, fan blades and a drive motor, the fan blades are located inside the outer shell, a drive motor is installed on one side of the fan blades, a preliminary filter is installed on one side of the exhaust mechanism, a depth filter frame is installed on one side of the preliminary filter, a non-woven fabric filter cotton layer, an activated carbon filter layer and a synthetic fiber filter cotton layer are sequentially arranged inside the depth filter frame, an air outlet frame is installed at one end of the dust removal frame, and a regulating valve is installed inside the air outlet frame.

[0006] By adopting the above technical solution and setting up an exhaust mechanism, when in use, when the driving motor drives the fan blades to operate at high speed, a strong suction force is formed at the air inlet, prompting the gas in the external environment to enter the interior of the dust removal frame together with the particles it carries. At the same time, the preliminary filter can effectively intercept particulate objects with a diameter greater than a certain value, and the remaining fine dust is filtered multiple times by the deep filtration frame along with the air flow. The set air outlet frame can adjust the air volume according to actual needs. Finally, only clean airflow can be released through the air outlet frame to complete the entire circulation process. This setting can significantly improve the dust removal efficiency. Without damaging the integrity of the paper structure, it can effectively remove more than 99% of dust particles, and the structure is compact and reasonable, and maintenance is simple and quick, which helps companies reduce operating costs.

[0007] As a preferred technical solution of the present application, a mounting groove is provided on one side of the dust removal frame, a mounting block is installed on one side of the preliminary filter screen, the size of the mounting block corresponds to the size of the mounting groove, a handle is installed on one side of the mounting block, and a sealing strip is provided on the outside of the mounting block.

[0008] By adopting the above technical solution and setting up an installation slot, when in use, the staff can use the handle to take the preliminary filter out from the inside of the dust removal frame, and then the staff can clean and replace the preliminary filter more conveniently in time, which effectively improves the practicality of the device.

[0009] As a preferred technical solution of the present application, an end frame is installed at one end of the dust removal frame away from the air outlet frame, the end frame is connected to the interior of the air outlet frame, and filter screen 1 and filter screen 2 are respectively installed on both sides of the end frame.

[0010] By adopting the above technical solution and setting up the end frame, during use, the provided filter screen 1 and filter screen 2 can be used to clean and filter the debris sucked into the dust removal frame, which can effectively prevent the debris from entering the interior of the dust removal frame and causing damage to the exhaust mechanism, and can reduce the filtering burden of the subsequent preliminary filter screen and deep filter frame, which can effectively improve the use efficiency of the device.

[0011] As a preferred technical solution of the present application, a universal tube is installed on one side of the air outlet frame, and the universal tube is connected to the interior of the dust removal frame. A connecting ring is installed on the other end of the universal tube, and a thread is provided inside the connecting ring.

[0012] By adopting the above technical solution and setting up a universal tube, when in use, the universal tube can be used to achieve a better adaptation effect of the air outlet and other instruments or other areas, and the set connecting ring can make installation and disassembly more convenient for staff.

[0013] As a preferred technical solution of the present application, a conductive frame is installed inside the dust removal frame, the conductive frame is located on one side of the deep filtration frame, and a conductive mesh is provided inside the conductive frame.

[0014] By adopting the above technical solution and setting up a conductive frame, tiny dust in the air can be further filtered out during use, effectively improving the dust removal efficiency and the capture efficiency of fine particles, and enhancing the practicality of the device.

[0015] As a preferred technical solution of the present application, a control panel is provided on the outside of the dust removal frame, and the control panel is electrically connected to the exhaust mechanism, the conductive frame and the air outlet frame.

[0016] By adopting the above technical solution and setting up a control panel, it is more convenient for workers to operate the device during use, thereby improving work efficiency.

[0017] As a preferred technical solution of the present application, an observation window is provided on one side of the dust removal frame, and the observation window is made of transparent acrylic material.

[0018] By adopting the above technical solution and providing an observation window, it is more convenient for the staff to observe the dust accumulation of the filter assembly inside the dust removal frame, which is convenient for subsequent staff to replace and repair.

[0019] As a preferred technical solution of the present application, four groups of support legs are installed at the bottom of the dust removal frame, reinforcement plates are installed between the four groups of support legs, support plates are provided at the bottom of the four groups of support legs, and anti-slip pads are provided at the bottom of the support plates.

[0020] By adopting the above technical solution and setting support legs, better support effect can be achieved for the device during use, preventing instability during use. The anti-slip pads can enhance the anti-slip effect of the device and improve the stability of the device during use.

[0021] Beneficial effects of this application:

[0022] 1. By setting up an exhaust mechanism, when in use, when the driving motor drives the fan blades to rotate at high speed, a strong suction force is formed at the air inlet, prompting the gas in the external environment to enter the interior of the dust removal frame together with the particles it carries. At the same time, the preliminary filter can effectively intercept particulate objects with a diameter greater than a certain value, and the remaining fine dust is filtered multiple times by the deep filtration frame along with the air flow. The set air outlet frame can adjust the air volume according to actual needs. Finally, only clean airflow can be released through the air outlet frame to complete the entire cycle process. This setting can significantly improve the dust removal efficiency. Without damaging the integrity of the paper structure, it can effectively remove more than 99% of dust particles. It has a compact and reasonable structure and is easy and quick to maintain, which helps companies reduce operating costs.

[0023] 2. By setting up the installation slot, when in use, the staff can use the handle to take out the preliminary filter from the inside of the dust removal frame, and then the staff can clean and replace the preliminary filter more conveniently in time, which effectively improves the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of this application;

[0025] Figure 2 This is a schematic cross-sectional view of the present application;

[0026] Figure 3 This is a schematic diagram of the front structure of this application;

[0027] Figure 4 This is a schematic diagram of the bottom structure of this application.

[0028] In the figure: 1. Dust removal frame; 101. Mounting slot; 102. Observation window; 2. Exhaust mechanism; 201. Outer shell; 202. Fan blades; 203. Drive motor; 3. Primary filter; 301. Mounting block; 302. Handle; 4. Depth filter frame; 401. Non-woven fabric filter layer; 402. Activated carbon filter layer; 403. Synthetic fiber filter layer; 5. Air outlet frame; 501. Regulating valve; 502. Universal tube; 503. Connecting ring; 6. End frame; 601. Filter one; 602. Filter two; 7. Conductive frame; 701. Conductive net; 8. Support leg; 801. Support plate; 802. Reinforcement plate; 803. Anti-slip pad; 9. Control panel. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0030] Reference Figure 1-4 A hot stamping dust removal device for improving printing quality comprises a dust removal frame 1, an exhaust mechanism 2 being installed inside the dust removal frame 1, the exhaust mechanism 2 comprising an outer shell 201, fan blades 202, and a drive motor 203. The fan blades 202 are located inside the outer shell 201, and a drive motor 203 is installed on one side of the fan blades 202. A preliminary filter 3 is installed on one side of the exhaust mechanism 2, and a depth filter frame 4 is installed on one side of the preliminary filter 3. The depth filter frame 4 is sequentially provided with a non-woven fabric filter cotton layer 401, an activated carbon filter layer 402, and a synthetic fiber filter cotton layer 403 inside. An air outlet frame 5 is installed at one end of the dust removal frame 1, and a regulating valve 501 is installed inside the air outlet frame 5. An end frame 6 is installed at the end of the dust removal frame 1 away from the air outlet frame 5, and the end frame 6 is connected to the interior of the air outlet frame 5. Filter 1 601 and filter 2 602 are installed on both sides of the end frame 6, respectively.

[0031] By setting up the exhaust mechanism 2, when in use, when the driving motor 203 drives the fan blades 202 to operate at high speed, a strong suction force is formed at the air inlet, prompting the gas in the external environment to enter the interior of the dust removal frame 1 together with the particles it carries. At the same time, the preliminary filter 3 can effectively intercept particulate objects with a diameter greater than a certain value, and the remaining fine dust is filtered multiple times by the deep filter frame 4 along with the air flow. The set air outlet frame 5 can adjust the air volume according to actual needs. Finally, only clean airflow can be released through the air outlet frame 5 to complete the entire circulation process. This setting can significantly improve the dust removal efficiency. Without damaging the integrity of the paper structure, it can effectively remove more than 99% of dust particles, and the structure is compact and reasonable, and maintenance is simple and quick, which helps enterprises reduce operating costs. By setting the end frame 6, when in use, the debris sucked into the interior of the dust removal frame 1 can be cleaned and filtered through the set filter screen 1 601 and filter screen 2 602, which can effectively prevent the debris from entering the interior of the dust removal frame 1 and causing damage to the exhaust mechanism 2, and can reduce the filtering burden of the subsequent preliminary filter screen 3 and the deep filter frame 4, which can effectively improve the use efficiency of the device.

[0032] Reference Figure 1A mounting groove 101 is provided on one side of the dust removal frame 1, and a mounting block 301 is installed on one side of the preliminary filter screen 3. The size of the mounting block 301 corresponds to the size of the mounting groove 101. A handle 302 is installed on one side of the mounting block 301, and a sealing strip is provided on the outside of the mounting block 301; a universal tube 502 is installed on one side of the air outlet frame 5, and the universal tube 502 is connected to the interior of the dust removal frame 1, and a connecting ring 503 is installed on the other end of the universal tube 502, and a thread is provided on the inside of the connecting ring 503; a control panel 9 is provided on the outside of the dust removal frame 1, and the control panel 9 is electrically connected to the exhaust mechanism 2, the conductive frame 7 and the air outlet frame 5. By setting the mounting slot 101, when in use, the staff can use the handle 302 to take out the preliminary filter 3 from the inside of the dust removal frame 1, and then the staff can promptly clean and replace the preliminary filter 3 more conveniently, thereby effectively improving the practicality of the device; by setting the universal tube 502, when in use, the universal tube 502 can be used to achieve a better adaptation effect of the air outlet and other instruments or other areas, and the provided connecting ring 503 can make it more convenient for the staff to install and disassemble; by setting the control panel 9, when in use, it can be more convenient for the staff to operate the device, thereby improving work efficiency.

[0033] Reference Figure 1 , a conductive frame 7 is installed inside the dust removal frame 1, and the conductive frame 7 is located on one side of the deep filtering frame 4, and a conductive mesh 701 is provided inside the conductive frame 7; by setting the conductive frame 7, when in use, the tiny dust in the air can be further filtered out, effectively improving the dust removal efficiency and the capture efficiency of fine particulate matter, and improving the practicality of the device; an observation window 102 is provided on one side of the dust removal frame 1, and the observation window 102 is made of transparent acrylic material; by setting the observation window 102, it is more convenient for the staff to observe the dust accumulation of the filter assembly inside the dust removal frame 1, which is convenient for subsequent staff to replace and repair; four groups of support legs 8 are installed at the bottom of the dust removal frame 1, and reinforcing plates 802 are installed between the four groups of support legs 8. The bottom of the four groups of support legs 8 is provided with a support plate 801, and the bottom of the support plate 801 is provided with an anti-slip pad 803; by setting the support legs 8, when in use, a better support effect for the device can be achieved to prevent instability during use. The anti-slip pad 803 can improve the anti-slip effect of the device and improve the stability of the device.

[0034] Working principle: by setting the exhaust mechanism 2, when in use, when the driving motor 203 drives the fan blades 202 to rotate at high speed, a strong suction force is formed at the air inlet, prompting the gas in the external environment to enter the interior of the dust removal frame 1 together with the particles it carries. At the same time, the preliminary filter 3 can effectively intercept particulate objects with a diameter greater than a certain value, and the remaining fine dust is filtered multiple times by the deep filter frame 4 along with the air flow. The set air outlet frame 5 can adjust the air volume according to actual needs. Finally, only clean air can be released through the air outlet frame 5 to complete the entire cycle process. This setting can significantly improve the dust removal efficiency. Without damaging the integrity of the paper structure, it can effectively remove more than 99% of dust particles, and the structure is compact and reasonable, maintenance is simple and quick, which helps enterprises reduce operating costs. By setting the installation slot 101, when in use, the staff can use the handle 302 to take the preliminary filter 3 out of the interior of the dust removal frame 1, and then the staff can timely and more conveniently clean and replace the preliminary filter 3, effectively improving the practicality of the device.

[0035] Among them, by providing the end frame 6, when in use, the provided filter screen 1 601 and filter screen 2 602 can be used to clean and filter the debris sucked into the dust removal frame 1, which can effectively prevent the debris from entering the interior of the dust removal frame 1 and causing damage to the exhaust mechanism 2, and can reduce the filtering burden of the subsequent preliminary filter screen 3 and the deep filter frame 4, which can effectively improve the use efficiency of the device. By providing the universal tube 502, when in use, the universal tube 502 can be used to achieve a better adaptation effect for the air outlet and other instruments or other areas, and the provided connecting ring 503 can make installation and disassembly more convenient for the staff;

[0036] At the same time, by providing the conductive frame 7, tiny dust particles in the air can be further filtered out during use, effectively improving the efficiency of dust removal and the capture efficiency of fine particles, thereby enhancing the practicality of the device.

[0037] In addition, by setting up a control panel 9, it can be more convenient for the staff to operate the device during use, thereby improving work efficiency; by setting up an observation window 102, it can be more convenient for the staff to observe the dust accumulation of the filter assembly inside the dust removal frame 1, which is convenient for subsequent staff to replace and repair; by setting up support legs 8, when in use, a better support effect for the device can be achieved to prevent instability during use, and the anti-slip pads 803 set can enhance the anti-slip effect of the device and improve the stability of the device.

[0038] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A hot stamping dust removal device for improving printing quality, comprising a dust removal frame (1), characterized in that: An exhaust mechanism (2) is installed inside the dust removal frame (1), and the exhaust mechanism (2) comprises an outer shell (201), a fan blade (202) and a drive motor (203). The fan blade (202) is located inside the outer shell (201), and a drive motor (203) is installed on one side of the fan blade (202). A preliminary filter (3) is installed on one side of the exhaust mechanism (2), and a depth filter frame (4) is installed on one side of the preliminary filter (3). A non-woven fabric filter cotton layer (401), an activated carbon filter layer (402) and a synthetic fiber filter cotton layer (403) are sequentially arranged inside the depth filter frame (4). An air outlet frame (5) is installed at one end of the dust removal frame (1), and a regulating valve (501) is installed inside the air outlet frame (5).

2. The hot stamping dust removal device for improving printing quality according to claim 1, characterized in that: A mounting groove (101) is provided on one side of the dust removal frame (1), a mounting block (301) is installed on one side of the primary filter screen (3), the size of the mounting block (301) corresponds to the size of the mounting groove (101), a handle (302) is installed on one side of the mounting block (301), and a sealing strip is provided on the outside of the mounting block (301).

3. The hot stamping dust removal device for improving printing quality according to claim 1, characterized in that: An end frame (6) is installed at one end of the dust removal frame (1) away from the air outlet frame (5), and the end frame (6) is connected to the interior of the air outlet frame (5). Filter screen 1 (601) and filter screen 2 (602) are respectively installed on both sides of the end frame (6).

4. The hot stamping dust removal device for improving printing quality according to claim 1, characterized in that: A universal tube (502) is installed on one side of the air outlet frame (5), and the universal tube (502) is connected to the interior of the dust removal frame (1). A connecting ring (503) is installed on the other end of the universal tube (502), and a thread is provided inside the connecting ring (503).

5. The hot stamping dust removal device for improving printing quality according to claim 1, characterized in that: A conductive frame (7) is installed inside the dust removal frame (1), the conductive frame (7) is located on one side of the depth filtering frame (4), and a conductive mesh (701) is provided inside the conductive frame (7).

6. The hot stamping dust removal device for improving printing quality according to claim 5, characterized in that: A control panel (9) is provided on the outside of the dust removal frame (1), and the control panel (9) is electrically connected to the exhaust mechanism (2), the conductive frame (7), and the air outlet frame (5).

7. The hot stamping dust removal device for improving printing quality according to claim 1, characterized in that: An observation window (102) is provided on one side of the dust removal frame (1), and the observation window (102) is made of transparent acrylic material.

8. The hot stamping dust removal device for improving printing quality according to claim 1, characterized in that: Four groups of supporting legs (8) are installed at the bottom of the dust removal frame (1), and reinforcing plates (802) are installed between the four groups of supporting legs (8). Support plates (801) are provided at the bottom of the four groups of supporting legs (8), and anti-slip pads (803) are provided at the bottom of the support plates (801).