Corner protection assembly and frameless double-glass photovoltaic device

By setting protective corners on the outside of the photovoltaic panel and using the limits of the reel and traction rope, combined with the fixed connection between the installation angle code and the frame, the problem of corners of the frameless photovoltaic modules being easily damaged during the handling and installation process is solved, and stable protection and rapid installation are achieved.

CN223291442UActive Publication Date: 2025-09-02ZHEJIANG BEYONDSUN GREEN ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422090530.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-09-02
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing frameless double-glass photovoltaic modules are prone to damage corners due to bumps during handling and installation, and lack effective protection.

Method used

The protective angle is set on the outside of the photovoltaic panel, and the position is limited by the reel and the traction rope, and the fixed connection between the installation angle code and the installation frame is achieved to achieve stable protection and convenient installation.

Benefits of technology

Effectively prevent the collision of photovoltaic panel corners during handling and installation, ensure the stability and rapid installation of photovoltaic panels, and reduce the risk of damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a corner protection assembly and a frameless double-glass photovoltaic device, belonging to the technical field of photovoltaic panels, the corner protection assembly comprises a plurality of groups of protection corners, the protection corners are clamped at four corners of the photovoltaic panel, the top of the photovoltaic panel is provided with a rolling cylinder, the inner cavity of the rolling cylinder is rotatably connected with a rolling shaft through a bearing, and the rolling shaft is connected with the photovoltaic panel. A plurality of groups of pulling ropes are wound on the outer side of the winding shaft, the other ends of the pulling ropes penetrate through the winding shaft to extend outwards and are connected with the protection corner protectors, the pulling ropes are tightened through rotation of the winding shaft, the protection corner protectors are pulled to be arranged at the four corners of the photovoltaic panel in a sleeving mode, and then in the carrying and installing process, the photovoltaic panel is not prone to falling off. When the photovoltaic panel is installed, the installation corner connector is clamped between the two sets of glass clamping plates, then the installation corner connector is connected with the installation frame through the locking assembly, and effective protection and rapid installation are carried out under the condition that the photovoltaic panel is not provided with a frame.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panels, in particular to a corner protection component and a frameless double-glass photovoltaic device. Background Art

[0002] Photovoltaic panels generate electricity using the photoelectric effect, which converts sunlight into electricity. A photovoltaic cell is composed of two layers of semiconductor material. When sunlight strikes the cell, it generates photons, which are then absorbed, generating electric charges. These charges flow along the electric field, forming an electric current, thus converting sunlight energy into electricity.

[0003] In the prior art, Chinese utility model publication number CN206820005U discloses a frameless double-glass photovoltaic module comprising a laminate comprising, in descending order, a cover plate, an upper encapsulation layer, a cell layer, a lower encapsulation layer, and a back plate. The cover plate and back plate are two pieces of glass of different sizes, with reinforcement strips installed around the smaller of the two pieces of glass. This utility model utilizes two pieces of glass of different sizes for the cover plate and back plate, with reinforcement strips installed around the smaller of the two pieces of glass. This enhances the mechanical load capacity of the double-glass module, improves sealing performance, and reduces costs, resulting in significant social and economic benefits.

[0004] The frameless double-glass photovoltaic module in the above technical solution has no outer frame reinforcement, so it is easy to cause bumps at the corners of the photovoltaic module during transportation and installation. Utility Model Content

[0005] The purpose of the present utility model is to provide a corner guard assembly and a frameless double-glass photovoltaic device. Protective corner guards are arranged on the outside of the photovoltaic panel to prevent bumps during transportation. At the same time, a winding drum and a traction rope are used to limit the protective corner guards to ensure the stability of the protective corner guards. Then, the installation angle codes that are clamped on both sides of the photovoltaic panel are used to fix the connection with the installation frame, which facilitates the transportation and installation of the photovoltaic panel, thereby solving the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a corner guard assembly and a frameless double-glass photovoltaic device, comprising multiple groups of protective corner guards, the protective corner guards being clamped at the four corners of the photovoltaic panel, a winding drum being installed on the top of the photovoltaic panel, the inner cavity of the winding drum being rotatably connected to a winding shaft through a bearing, multiple groups of traction ropes being wrapped around the outside of the winding shaft, the other end of the traction rope extending outward through the winding drum and connected to the protective corner guard, a ratchet being fixedly connected to the outside of the winding shaft, a fixing ring being fixed on the top of the inner cavity of the winding drum, the inner cavity of the fixing ring being rotatably connected to a pawl engaged with the ratchet, a support spring being fixed to the inner cavity of the fixing ring, the other end of the support spring being fixed to the outside of the pawl.

[0007] Preferably, a suction cup is fixed to the bottom of the winding drum, and the suction cup is adsorbed on the top of the photovoltaic panel. The top of the winding shaft passes through the outside of the winding drum and is fixed with a handle.

[0008] Preferably, a threaded hole is provided at the top of the protective corner guard, an inner cavity of the threaded hole is threadedly connected to a threaded connecting column, and one end of the traction rope away from the reel is sleeved on the outside of the threaded connecting column.

[0009] Preferably, a movable ring is provided on the outer side of the winding shaft, and multiple sets of sliding grooves are opened at the bottom of the movable ring. The inner cavity of the sliding groove is slidably connected with a connecting rod, and a guide groove is opened on the top of the winding drum. The end of the connecting rod away from the movable ring passes through the guide groove and is fixedly connected to the pawl.

[0010] Preferably, a protective pad is bonded to the inner side of the protective corner guard, and the protective pad is attached to the outer side of the photovoltaic panel.

[0011] Based on a corner protection component, a frameless double-glass photovoltaic device is also provided, including a photovoltaic panel, the photovoltaic panel including two groups of glass plywood, solar cells are sandwiched between the glass plywood, a mounting frame is provided at the bottom of the photovoltaic panel, mounting angle codes are clamped on both sides of the photovoltaic panel, and a locking component for fastening the mounting angle codes is provided in the inner cavity of the mounting frame. The photovoltaic panel includes two groups of glass plywood, solar cells are sandwiched between the glass plywood, a mounting frame is provided at the bottom of the photovoltaic panel, mounting angle codes are clamped on both sides of the photovoltaic panel, and a locking component for fastening the mounting angle codes is provided in the inner cavity of the mounting frame.

[0012] Preferably, the locking assembly includes a connecting block slidably arranged in the inner cavity of the mounting frame, two groups of through holes are opened at the bottom of the mounting angle code, and the inner cavity of the through holes is provided with mounting screws, and two groups of mounting holes threadedly connected to the mounting screws are opened at the top of the connecting block.

[0013] Preferably, a first tooth groove is formed at the front end and the rear end of the top of the connecting block, and a second tooth groove is formed at the top of the inner cavity of the mounting frame to be engaged with the first tooth groove.

[0014] Preferably, a gasket is clamped on the top of the mounting frame, and the top of the gasket is attached to the bottom of the photovoltaic panel.

[0015] Preferably, the two groups of glass panels are bonded and connected by means of a sealant, and the thickness of the mounting angle bracket is smaller than the distance between the two groups of glass panels.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. The utility model tightens the traction rope by rotating the reel, and the traction protection corner guard is put on the four corners of the photovoltaic panel. Then, during the transportation and installation process, the corners of the photovoltaic panel are protected. At the same time, when installing the photovoltaic panel, the installation angle code is clamped between the two sets of glass plywood, and then the installation angle code is connected to the installation frame through the locking assembly, so that effective protection and quick installation can be carried out when the photovoltaic panel has no frame.

[0018] 2. The utility model can move the connecting rod by setting the movable ring, which is convenient for moving the pawl and separating it from the ratchet, and for adjusting the tightness of the traction rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of the take-up drum of the present invention;

[0021] Figure 3 This is a schematic diagram of a partially disassembled three-dimensional structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the protective corner guard of the utility model;

[0023] Figure 5 This is a schematic diagram of the three-dimensional installation structure of the photovoltaic panel of the utility model;

[0024] Figure 6 This is a schematic diagram of the three-dimensional structure of the photovoltaic panel of the utility model;

[0025] Figure 7 This is a bottom-up three-dimensional structural diagram of the mounting frame and photovoltaic panels of the present invention;

[0026] Figure 8 This is a schematic diagram of the exploded three-dimensional structure of the installation frame and the concealed corner bracket of the utility model.

[0027] Numbers in the figure: 1. Protective corner guard; 2. Winding drum; 3. Winding shaft; 4. Pulling rope; 5. Ratchet; 6. Fixing ring; 7. Pawl; 8. Support spring; 9. Suction cup; 10. Handle; 11. Threaded hole; 12. Threaded connecting column; 13. Movable ring; 14. Slide; 15. Connecting rod; 16. Guide groove; 17. Protective pad; 18. Photovoltaic panel; 181. Glass splint; 182. Solar cell; 19. Mounting frame; 20. Mounting angle code; 21. Connecting block; 22. Mounting screw; 23. Mounting hole; 24. First tooth groove; 25. Second tooth groove; 26. Gasket. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] The utility model provides Figures 1 to 8 The corner guard assembly shown includes multiple sets of protective corner guards 1, which are clamped at the four corners of the photovoltaic panel 18. A winding drum 2 is installed on the top of the photovoltaic panel 18. The inner cavity of the winding drum 2 is rotatably connected to the winding shaft 3 through a bearing. Multiple sets of traction ropes 4 are wound around the outside of the winding shaft 3. The other end of the traction rope 4 passes through the winding drum 2 and extends outward and is connected to the protective corner guard 1. A ratchet 5 is fixedly connected to the outside of the winding shaft 3. A fixing ring 6 is fixed to the top of the inner cavity of the winding drum 2. The inner cavity of the fixing ring 6 is rotatably connected to a pawl 7 that engages with the ratchet 5. A support spring 8 is fixed to the inner cavity of the fixing ring 6. The other end of the support spring 8 is fixed to the outer side of the pawl 7.

[0030] The traction rope 4 is tightened by rotating the reel 3, and the traction protection corner guard 1 is put on the four corners of the photovoltaic panel 18. Then, during the transportation and installation process, the corners of the photovoltaic panel 18 are protected. At the same time, when installing the photovoltaic panel 18, the installation angle code 20 is clamped between the two sets of glass plywood 181, and then the installation angle code 20 is connected to the installation frame 19 through the locking assembly, so as to effectively protect and quickly install the photovoltaic panel 18 when it has no frame.

[0031] A suction cup 9 is fixed to the bottom of the winding drum 2, and the suction cup 9 is adsorbed on the top of the photovoltaic panel 18. The top of the winding shaft 3 passes through the outside of the winding drum 2 and is fixed with a handle 10. Through the setting of the suction cup 9, it is convenient to limit and fix the winding drum 2, and then support the winding drum 2, ensuring that the traction ropes 4 around it have sufficient traction to pull the protective corner guard 1, and at the same time prevent the winding drum 2 from contacting the photovoltaic panel 18, causing damage to the photovoltaic panel 18.

[0032] A threaded hole 11 is provided at the top of the protective corner guard 1, and the inner cavity of the threaded hole 11 is threadedly connected to a threaded connecting column 12. The end of the traction rope 4 away from the winding shaft 3 is sleeved on the outside of the threaded connecting column 12. The threaded connecting column 12 can be installed through the threaded hole 11 and then connected to the traction rope 4, which is convenient for disassembly and assembly of the traction rope 4, leaving the protective corner guard 1 independently sleeved at the corner of the photovoltaic panel 18.

[0033] A movable ring 13 is provided on the outer side of the winding shaft 3, and multiple groups of sliding grooves 14 are provided at the bottom of the movable ring 13. The inner cavity of the sliding groove 14 is slidably connected to a connecting rod 15. A guide groove 16 is provided on the top of the winding drum 2. The end of the connecting rod 15 away from the movable ring 13 passes through the guide groove 16 and is fixedly connected to the pawl 7. Through the setting of the movable ring 13, the connecting rod 15 can be moved, which facilitates the movement of the pawl 7 and the separation of the ratchet 5, and facilitates the tightness adjustment of the traction rope 4.

[0034] A protective pad 17 is bonded to the inner side of the protective corner guard 1, and the protective pad 17 is attached to the outer side of the photovoltaic panel 18. The setting of the protective pad 17 facilitates the protection of the photovoltaic panel 18 and prevents the traction rope 4 from pulling the protective corner guard 1 and getting stuck on the photovoltaic panel 18. The protective corner guard 1 is stuck at the corner of the photovoltaic panel 18, which may easily cause the photovoltaic panel 18 to break. The protective pad 17 plays the role of isolation and protection.

[0035] Based on a corner protection assembly, a frameless double-glass photovoltaic device is also provided, including a photovoltaic panel 18, the photovoltaic panel 18 includes two groups of glass clamps 181, a battery cell 182 is sandwiched between the glass clamps 181, a mounting frame 19 is provided at the bottom of the photovoltaic panel 18, mounting angle codes 20 are clamped on both sides of the photovoltaic panel 18, and a locking assembly for fastening the mounting angle codes 20 is provided in the inner cavity of the mounting frame 19; the photovoltaic panel 18 includes two groups of glass clamps 181, a battery cell 182 is sandwiched between the glass clamps 181, a mounting frame 19 is provided at the bottom of the photovoltaic panel 18, mounting angle codes 20 are clamped on both sides of the photovoltaic panel 18, and a locking assembly for fastening the mounting angle codes 20 is provided in the inner cavity of the mounting frame 19;

[0036] The mounting angle bracket 20 can be connected to the mounting frame 19 through the locking assembly to ensure the stability of the mounting angle bracket 20 and facilitate the installation of the frameless double-glass photovoltaic device.

[0037] The locking assembly includes a connecting block 21 that is slidably set in the inner cavity of the mounting frame 19, two groups of through holes are opened at the bottom of the mounting angle code 20, and the inner cavity of the through hole is provided with mounting screws 22, and two groups of mounting holes 23 that are threadedly connected to the mounting screws 22 are opened at the top of the connecting block 21. The mounting angle code 20 and the connecting block 21 are connected and tightened by the mounting screws 22, and then the photovoltaic panel 18 is fixed using the mounting angle code 20.

[0038] A first tooth groove 24 is provided at the front and rear ends of the top of the connecting block 21, and a second tooth groove 25 is provided at the top of the inner cavity of the mounting frame 19 to engage with the first tooth groove 24. The mutual engagement of the first tooth groove 24 and the second tooth groove 25 facilitates the limiting of the connecting block 21 to prevent the connecting block 21 from sliding in the mounting frame 19 and making it impossible to limit the position of the photovoltaic panel 18.

[0039] A gasket 26 is clamped on the top of the mounting frame 19, and the top of the gasket 26 is attached to the bottom of the photovoltaic panel 18. The setting of the gasket 26 facilitates the protection of the photovoltaic panel 18 to prevent the photovoltaic panel 18 from directly contacting the mounting frame 19 and causing damage to the glass splint 181.

[0040] The two sets of glass panels 181 are connected by means of sealant. The thickness of the mounting angle code 20 is smaller than the distance between the two sets of glass panels 181. By filling the glass panels 181 with sealant, not only the battery cells 182 can be encapsulated, but also the two sets of glass panels 181 can be bonded.

[0041] During specific use, the protective corner guard 1 is put on the corner of the photovoltaic panel 18, and then the suction cup 9 is used to adsorb the winding drum 2 on the photovoltaic panel 18, and then the winding shaft 3 is rotated, and the traction rope 4 is used to pull the protective corner guard 1. At the same time, the winding shaft 3 remains stable with the cooperation of the ratchet 5 and the pawl 7, so that the photovoltaic panel 18 can be conveniently carried through the handle 10. When the frameless double-glass photovoltaic panel 18 needs to be installed, the installation angle code 20 is first clamped on both sides of the photovoltaic panel 18, and then the photovoltaic panel 18 is placed on the installation frame 19, and the installation screws 22 are used to connect it to the connecting block 21 in the installation frame 19. The connecting block 21 is moved upward in the installation frame 19 by installing the screws 22, so that the first tooth groove 24 is engaged with the second tooth groove 25, and the connection block 21 is restricted from sliding in the installation frame 19. At the same time, there is a gasket 26 between the photovoltaic panel 18 and the installation frame 19 to protect the photovoltaic panel 18.

[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A corner protection assembly, characterized in that: It comprises a plurality of sets of protective corner guards (1), a reel (2), a reel shaft (3), a traction rope (4), a ratchet (5), a fixing ring (6), a pawl (7) and a support spring (8), wherein; The protective corner guards (1) are clamped at the four corners of the photovoltaic panel (18), a winding drum (2) is installed on the top of the photovoltaic panel (18), and the inner cavity of the winding drum (2) is rotatably connected to a winding shaft (3) through a bearing; Multiple groups of traction ropes (4) are wound around the outside of the reel (3), and the other ends of the traction ropes (4) pass through the reel (2), extend outward, and are connected to the protective corner guard (1); The outer side of the winding shaft (3) is fixedly connected to a ratchet (5), the top of the inner cavity of the winding drum (2) is fixed with a fixing ring (6), the inner cavity of the fixing ring (6) is rotatably connected to a pawl (7) engaged with the ratchet (5), the inner cavity of the fixing ring (6) is fixed with a supporting spring (8), and the other end of the supporting spring (8) is fixed to the outer side of the pawl (7).

2. The corner protector assembly according to claim 1, characterized in that: A suction cup (9) is fixed to the bottom of the winding drum (2), and the suction cup (9) is adsorbed on the top of the photovoltaic panel (18). The top of the winding shaft (3) passes through the outside of the winding drum (2) and is fixed with a handle (10).

3. The corner protector assembly according to claim 1, characterized in that: A threaded hole (11) is provided at the top of the protective corner guard (1), the inner cavity of the threaded hole (11) is threadedly connected to a threaded connection column (12), and the end of the traction rope (4) away from the reel (3) is sleeved on the outside of the threaded connection column (12).

4. The corner protector assembly according to claim 1, characterized in that: The outer side of the winding shaft (3) is provided with a movable ring (13), the bottom of the movable ring (13) is provided with multiple groups of sliding grooves (14), the inner cavity of the sliding groove (14) is slidably connected to a connecting rod (15), and the top of the winding drum (2) is provided with a guide groove (16), and the end of the connecting rod (15) away from the movable ring (13) passes through the guide groove (16) and is fixedly connected to the pawl (7).

5. The corner protector assembly according to claim 1, characterized in that: A protective pad (17) is bonded to the inner side of the protective corner guard (1), and the protective pad (17) is attached to the outer side of the photovoltaic panel (18).

6. A frameless double-glass photovoltaic device, equipped with a corner protection assembly according to any one of claims 1 to 5, characterized in that: The photovoltaic panel (18) comprises two groups of glass sandwich panels (181), a battery sheet (182) is sandwiched between the glass sandwich panels (181), a mounting frame (19) is provided at the bottom of the photovoltaic panel (18), mounting angle brackets (20) are clamped on both sides of the photovoltaic panel (18), and a locking assembly for fastening the mounting angle brackets (20) is provided in the inner cavity of the mounting frame (19).

7. The frameless double-glass photovoltaic device according to claim 6, characterized in that: The locking assembly includes a connecting block (21) slidably arranged in the inner cavity of the mounting frame (19), the bottom of the mounting angle code (20) is provided with two groups of through holes, and the inner cavity of the through holes is provided with mounting screws (22), and the top of the connecting block (21) is provided with two groups of mounting holes (23) threadedly connected to the mounting screws (22).

8. The frameless double-glass photovoltaic device according to claim 7, characterized in that: The front and rear ends of the top of the connection block (21) are provided with first tooth grooves (24), and the top of the inner cavity of the installation frame (19) is provided with second tooth grooves (25) that are engaged with the first tooth grooves (24).

9. The frameless double-glass photovoltaic device according to claim 6, characterized in that: A gasket (26) is clamped on the top of the mounting frame (19), and the top of the gasket (26) is attached to the bottom of the photovoltaic panel (18).

10. The frameless double-glass photovoltaic device according to claim 6, characterized in that: The two groups of glass clamps (181) are connected by adhesive bonding with a sealant, and the thickness of the mounting angle code (20) is smaller than the distance between the two groups of glass clamps (181).

Citation Information

Patent Citations

  • No frame dual -glass photovoltaic assembly

    CN206820005U