Plate turnover machine for LED display screen production and processing
By introducing a flip shaft, transmission roller and transmission belt structure into the flip machine, the flip clamp is driven by a servo motor and adjusting the tension force, the jam and slip problems during the flip and conveying process are solved, and the reliable flip and safe conveying of the display screen is achieved.
Patent Information
- Application Number
- CN202422749251.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing flap machine for the production and processing of LED display screens has problems of jamming and slipping during the flip and conveying process, resulting in the equipment being unreliable and affecting production efficiency and safety.
A flip machine for LED display screen production and processing is designed, using a flip shaft, transmission roller and transmission belt structure. The flip plate is driven by a servo motor, and the tension force of the transmission belt is adjusted through the tension seat and tension shaft, increasing friction and absorbing impact, ensuring the smooth flip and conveying of the display screen.
Improves the reliability of the flip and conveyor display, prevents bumps and damage, and improves production efficiency and safety.
Smart Images

Figure CN223291753U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of display screen production, in particular to a panel turning machine for producing and processing LED display screens. Background Art
[0002] During the production and processing of LED displays, it is necessary to flip the display screen for assembly, inspection, and transportation. In the prior art, patent document CN216637985U discloses a flipping machine for the production and processing of LED displays, comprising a base, a display conveyor, a motor, and two mounting side panels fixedly connected to the top of the base, and a rotating cylinder movably connected to the opposite sides of the two mounting side panels, and a plurality of clamping grooves are formed on the outer wall of the rotating cylinder. This flipping machine for the production and processing of LED displays uses rolling rollers to allow the display screen to be flexibly pushed into the clamping groove by the display conveyor. When the pressure plate is driven downward by an electronic telescopic rod, the display screen is further limited, making the display screen more stable when flipping clockwise. At the same time, the provision of a flexible pad and a shock-absorbing layer further prevents bumps on the display screen surface, providing higher safety. The provision of multiple clamping grooves increases the number of displays that can be flipped per unit time, effectively improving production efficiency. At the same time, the clamping grooves running through both sides of the rotating cylinder do not limit the width of the display screen.
[0003] In actual use, rotating rollers are used to flip the products. If the products are not discharged from the rotating rollers in time, they are likely to get stuck or even damaged. Relying only on the conveyor belts on both sides, the pushing force on the display is very limited, and the conveyed display is prone to slipping, which is very inconvenient to use. Based on this, the existing flipping device has the problem of unreliability in flipping and conveying the display, and needs further improvement. Utility Model Content
[0004] The purpose of the present invention is to provide a flip machine for producing and processing LED display screens, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a flipping machine for producing and processing LED display screens, comprising a flipping frame, wherein a flipping shaft, a first transmission roller, and a second transmission roller are rotatably mounted on the upper side of the flipping frame, a plurality of transmission belts are sleeved between the first transmission roller and the second transmission roller, and gaps are reserved between the plurality of transmission belts, a flipping splint is fixedly mounted on the surface of the flipping shaft, and the flipping splint is arranged in the gap;
[0006] A first servo motor and a second servo motor are fixedly installed on the sides of the flipping frame respectively. The first servo motor drives the flip shaft to rotate, and the second servo motor drives the first transmission roller to rotate;
[0007] Two tensioning seats are fixedly installed inside the flip frame, and a tensioning shaft is rotatably installed between the two tensioning seats. The tensioning shaft presses against the surface of the transmission belt. A guiding and positioning component is provided on the upper side of the flip frame. The flipping splint flips the display screen. This design increases the contact area between the transmission belt and the display screen, improves the friction, and enables the display screen to be smoothly moved out of the flipping splint.
[0008] Preferably, the tensioning seat includes a seat body, a sliding block and an adjusting plate are slidably installed inside the seat body, a supporting spring is provided between the adjusting plate and the sliding block, the end of the tensioning shaft is rotatably connected to the sliding block, the bottom thread of the seat body is threadedly installed with an adjusting bolt, the end of the adjusting bolt is in tight contact with the adjusting plate, and a pressing column is fixedly installed on the upper side of the sliding block, the top of the pressing column is slidably connected to the seat body and extends to the upper side of the seat body, the elastic force of the supporting spring can be adjusted by rotating the adjusting bolt, and the tensioning force of the tensioning shaft on the transmission belt can be changed. When the flipping splint turns over the display screen, the transmission belt can absorb the impact of the display screen well.
[0009] Preferably, the guiding and positioning assembly includes mounting plates fixedly mounted on both sides of the flip frame, adjustable limiting side plates are mounted on the lower sides of the mounting plates on both sides, rubber pads are fixedly mounted on the inner sides of the two limiting side plates, a waist-shaped groove is provided on the upper surface of the mounting plate, connecting studs are fixedly mounted on the upper side of the limiting side plates, the connecting studs are inserted into the waist-shaped groove, a plurality of nuts are threadedly mounted on the surface of the connecting studs, the connecting studs are fixedly connected to the mounting plate by the nuts, and the limiting side plates on both sides can limit the position of the LED display screen entering the conveyor belt.
[0010] Preferably, a plurality of first synchronous wheels are fixedly mounted on the surface of the first transmission roller, a plurality of second synchronous wheels are fixedly mounted on the surface of the second transmission roller, teeth are provided on the inner side of the transmission belt, the transmission belt is sleeved on the surfaces of the first synchronous wheels and the second synchronous wheels, and the teeth of the transmission belt are engaged with the surfaces of the first synchronous wheels and the second synchronous wheels, so that each transmission belt can operate synchronously.
[0011] Preferably, a loading conveyor and a unloading conveyor are respectively provided at both ends of the turnover frame.
[0012] Beneficial effects
[0013] The utility model provides a flip machine for producing and processing LED display screens, which has the following beneficial effects:
[0014] 1. This flipping machine for the production and processing of LED display screens is designed with multiple transmission belts arranged between the first transmission roller and the second transmission roller. Adjacent transmission belts have gaps reserved to allow the flipping splint to swing back and forth. The flipping splint flips the display screen. This design increases the contact area between the transmission belt and the display screen, improves the friction, enables the display screen to be smoothly removed from the flipping splint, and improves the reliability of flipping and conveying the display screen.
[0015] 2. The flip machine used in the production and processing of LED display screens is equipped with a tensioning seat and a tensioning shaft, and uses the tensioning shaft to tighten the transmission belt. The elastic force of the supporting spring can be adjusted by rotating the adjusting bolt to change the tensioning force of the tensioning shaft on the transmission belt. When the flipping splint turns over the display screen, the display screen contacts the transmission belt, and the transmission belt can absorb the impact of the display screen well to prevent damage from bumps, making it safer to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the flip rack;
[0018] Figure 3 This is a schematic diagram of the overall top view of the structure of the utility model;
[0019] Figure 4 for Figure 1 A in the middle is an enlarged structural diagram;
[0020] Figure 5 This is a schematic diagram of the tensioning seat's front view structure.
[0021] In the figure: 1 flip frame, 2 flip shaft, 3 first drive roller, 4 second drive roller, 5 drive belt, 6 flip clamp, 7 first servo motor, 8 second servo motor, 9 tensioning seat, 10 tensioning shaft, 11 seat body, 12 sliding block, 13 adjustment plate, 14 support spring, 15 adjustment bolt, 16 pressing column, 17 mounting plate, 18 limiting side plate, 19 connecting stud, 20 first synchronous wheel, 21 second synchronous wheel, 22 loading conveyor, 23 unloading conveyor. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-5The utility model provides a technical solution: a flip machine for the production and processing of LED display screens, comprising a flip machine frame 1, a flip shaft 2, a first transmission roller 3 and a second transmission roller 4 are rotatably installed on the upper side of the flip frame 1, a plurality of transmission belts 5 are sleeved between the first transmission roller 3 and the second transmission roller 4, and gaps are reserved between the plurality of transmission belts 5, a flip splint 6 is fixedly installed on the surface of the flip shaft 2, and the flip splint 6 is arranged in the gap.
[0024] A first servo motor 7 and a second servo motor 8 are fixedly mounted on the sides of the turnover frame 1 , respectively. The first servo motor 7 drives the turnover shaft 2 to rotate, and the second servo motor 8 drives the first transmission roller 3 to rotate.
[0025] Among them, a plurality of first synchronous wheels 20 are fixedly installed on the surface of the first transmission roller 3, and a plurality of second synchronous wheels 21 are fixedly installed on the surface of the second transmission roller 4. A tooth groove is provided on the inner side of the transmission belt 5. The transmission belt 5 is sleeved on the surface of the first synchronous wheel 20 and the second synchronous wheel 21, and the tooth groove of the transmission belt 5 is engaged with the surface of the first synchronous wheel 20 and the second synchronous wheel 21, so that each transmission belt 5 can operate synchronously.
[0026] Two tensioning seats 9 are fixedly installed inside the flip frame 1, and a tensioning shaft 10 is rotatably installed between the two tensioning seats 9. The tensioning shaft 10 presses against the surface of the transmission belt 5, wherein the tensioning seat 9 includes a seat body 11, and a sliding block 12 and an adjusting plate 13 are slidably installed inside the seat body 11. A support spring 14 is arranged between the adjusting plate 13 and the sliding block 12, and the end of the tensioning shaft 10 is rotatably connected to the sliding block 12.
[0027] An adjusting bolt 15 is threadedly installed at the bottom of the seat body 11, and the end of the adjusting bolt 15 is in tight contact with the adjusting plate 13. A pressing column 16 is fixedly installed on the upper side of the sliding block 12, and the top of the pressing column 16 is slidably connected to the seat body 11 and extends to the upper side of the seat body 11.
[0028] A guiding and positioning assembly is provided on the upper side of the flip frame 1. Specifically, the guiding and positioning assembly includes a mounting plate 17 fixedly mounted on both sides of the flip frame 1. Adjustable limiting side plates 18 are mounted on the lower sides of the mounting plates 17 on both sides. Rubber pads are fixedly mounted on the inner sides of the two limiting side plates 18. A waist-shaped groove is provided on the upper surface of the mounting plate 17. Connecting studs 19 are fixedly mounted on the upper side of the limiting side plates 18. The connecting studs 19 are inserted into the waist-shaped groove. A plurality of nuts are threadedly mounted on the surface of the connecting studs 19. The connecting studs 19 are fixedly connected to the mounting plate 17 by the nuts. The spacing between the limiting side plates 18 on both sides is adjustable. The limiting side plates 18 on both sides can limit the position of the LED display screen entering the conveyor belt 5.
[0029] like Figure 1 As shown, a loading conveyor 22 and a unloading conveyor 23 are respectively provided at both ends of the turnover frame 1.
[0030] Working principle: During use, Figure 3 As shown, the loading conveyor 22 transports the LED display screen to one end of the flip frame 1, and the first servo motor 7 is started to drive the transmission belt 5 to operate. When the LED display screen contacts the transmission belt 5, the transmission belt 5 operates to drive the LED display screen to move into the flip splint 6. At this time, the second servo motor 8 is started to drive the flip splint 6 to flip 180°, so that the upper surface of the LED display screen becomes facing downward and falls onto the transmission belt 5. As the transmission belt 5 runs, the LED display screen is pushed onto the unloading conveyor 23. Finally, the first servo motor 7 rotates in the opposite direction to drive the flip splint 6 to flip 180° in the opposite direction to flip and transport the next LED display screen.
[0031] By setting the tensioning seat 9 and the tensioning shaft 10, the tensioning shaft 10 is used to tighten the transmission belt 5, and the elastic force of the support spring 14 can be adjusted by rotating the adjusting bolt 15 to change the tensioning force of the tensioning shaft 10 on the transmission belt 5. When the flipping splint 6 turns over the display screen, the display screen contacts the transmission belt 55, and the transmission belt 5 can absorb the impact of the display screen well to prevent damage from bumps, making it safer to use.
[0032] The flipping machine for producing and processing LED display screens is configured by arranging multiple transmission belts 5 between a first transmission roller 3 and a second transmission roller 4. Adjacent transmission belts 5 have gaps reserved therebetween to allow a flipping plate 6 to swing back and forth, and the flipping plate 6 flips the display screen. This design increases the contact area between the transmission belt 5 and the display screen, improves the friction, and enables the display screen to be smoothly removed from the flipping plate 6, thereby improving the reliability of flipping and conveying the display screen.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flipping machine for producing and processing LED display screens, comprising a flipping machine frame (1), characterized in that: A turning shaft (2), a first transmission roller (3) and a second transmission roller (4) are rotatably mounted on the upper side of the turning frame (1); a plurality of transmission belts (5) are sleeved between the first transmission roller (3) and the second transmission roller (4); gaps are reserved between the plurality of transmission belts (5); a turning splint (6) is fixedly mounted on the surface of the turning shaft (2); and the turning splint (6) is arranged in the gaps; A first servo motor (7) and a second servo motor (8) are fixedly mounted on the side surfaces of the flipping frame (1), the first servo motor (7) drives the flip shaft (2) to rotate, and the second servo motor (8) drives the first transmission roller (3) to rotate; Two tensioning seats (9) are fixedly installed inside the flipping frame (1), and a tensioning shaft (10) is rotatably installed between the two tensioning seats (9). The tensioning shaft (10) presses against the surface of the transmission belt (5), and a guiding positioning component is provided on the upper side of the flipping frame (1).
2. The panel turning machine for producing and processing an LED display screen according to claim 1, characterized in that: The tensioning seat (9) includes a seat body (11), a sliding block (12) and an adjusting plate (13) are slidably installed inside the seat body (11), a supporting spring (14) is provided between the adjusting plate (13) and the sliding block (12), and the end of the tensioning shaft (10) is rotatably connected to the sliding block (12).
3. The panel turning machine for producing and processing an LED display screen according to claim 2, characterized in that: The bottom of the seat body (11) is threadedly mounted with an adjusting bolt (15), the end of the adjusting bolt (15) is in close contact with the adjusting plate (13), and a pressing column (16) is fixedly mounted on the upper side of the sliding block (12), the top end of the pressing column (16) is slidably connected to the seat body (11) and extends to the upper side of the seat body (11).
4. The panel turning machine for producing and processing an LED display screen according to claim 3, characterized in that: The guide positioning assembly comprises mounting plates (17) fixedly mounted on both sides of the flap frame (1), the lower sides of the mounting plates (17) on both sides are both mounted with adjustable limiting side plates (18), and the inner sides of the two limiting side plates (18) are both fixedly mounted with rubber pads.
5. The panel turning machine for producing and processing an LED display screen according to claim 4, characterized in that: A waist-shaped groove is provided on the upper surface of the mounting plate (17), and a connecting stud (19) is fixedly installed on the upper side of the limiting side plate (18). The connecting stud (19) penetrates into the waist-shaped groove, and a plurality of nuts are threadedly installed on the surface of the connecting stud (19), and the connecting stud (19) is fixedly connected to the mounting plate (17) through the nuts.
6. The panel turning machine for producing and processing an LED display screen according to claim 5, characterized in that: A plurality of first synchronous wheels (20) are fixedly mounted on the surface of the first transmission roller (3), and a plurality of second synchronous wheels (21) are fixedly mounted on the surface of the second transmission roller (4).
7. The panel turning machine for producing and processing an LED display screen according to claim 6, characterized in that: The inner side of the transmission belt (5) is provided with a tooth groove, the transmission belt (5) is sleeved on the surface of the first synchronous wheel (20) and the second synchronous wheel (21), and the tooth groove of the transmission belt (5) is meshed with the surface of the first synchronous wheel (20) and the second synchronous wheel (21).
8. A panel turning machine for producing and processing an LED display screen according to any one of claims 1 to 7, characterized in that: A loading conveyor (22) and a discharging conveyor (23) are respectively provided at both ends of the plate turning frame (1).