Material high-speed carrying detection device
Through the design of the rotary plate and lift plate, combined with the AC servo motor drive, the problem of large space occupied by the jaw movement in the existing material conveying device is solved, and high-speed handling and efficient transfer of materials are realized.
Patent Information
- Application Number
- CN202422533949.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-21
AI Technical Summary
During the transportation of existing materials, the up and down and left and right movements of the clamping jaws occupy a large amount of work space, resulting in inefficiency and the existing devices cannot achieve high-speed handling.
The rotary plate is used to drive the lifting plate to achieve lifting and left and right movement through the roller, and combined with the high-speed driving of the AC servo motor, the high-speed handling of the jaws is realized. The device design is compact and the area covers a small area.
It realizes high-speed handling of materials, improves working efficiency, reduces the equipment's footprint, and is suitable for material transfer at multiple stations.
Smart Images

Figure CN223291821U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material transportation, in particular to a high-speed material transportation detection device. Background Art
[0002] Existing small material conveying methods mostly use vibrating plates for loading, coupled with linear conveyors to transport small materials to inspection stations. Once qualified, the materials are transported to other stations. However, during the transfer process, multiple grippers are required to grasp the materials, involving a lot of up and down and left and right movements. These motion devices occupy a large amount of workspace, and while work progresses gradually when used alone, efficiency still needs to be improved. Utility Model Content
[0003] The purpose of the present invention is to provide a high-speed material handling detection device to solve the problems encountered in the above-mentioned background technology.
[0004] To achieve the above purpose, the technical solution of the utility model is as follows:
[0005] A high-speed material handling and detection device includes a base plate and a conveying device and a handling device installed on the base plate, the handling device is installed on the upper part of the conveying device, the handling device includes a support frame, a back plate, a lifting plate, and a sizing plate, the support frame is fixed on the base plate, the back plate is fixed on the top of the support frame, the lifting plate and the back plate are slidably connected in the horizontal and vertical directions, a clamping claw is installed at the bottom of the lifting plate, the sizing plate is fixed on the back plate and has a path hole opened inside, a roller is installed inside the path hole, the outer side of the roller is rotatably connected to the lifting plate, a driving device is installed on the back of the back plate, the output shaft of the driving device is transmission-connected to the rotating plate, and a U-shaped groove connected to the roller transmission is opened on one side of the rotating plate.
[0006] In the above solution, the roller is a circular structure with a central axis in its center. One side of the roller rolls within the U-shaped groove and is rotatably connected to the center of the lifting plate via the central axis. As a preferred solution, the path hole is an inverted U-shaped structure, with the other side of the roller rolling within the path hole. The bottom of the lifting plate is equipped with clamping jaws on both sides via a bracket, and the spacing between the two clamping jaws is the same as the spacing between the two sides of the path hole.
[0007] Furthermore, the upper outer side and the lower outer side of the lifting plate are both provided with guide rails in the horizontal direction, and the outer side of the guide rails is installed with a linear slide rail slidably connected thereto, and the outer side of the linear slide rail is slidably connected to the support plate in the vertical direction through a guide groove.
[0008] In the above scheme, a positioning mechanism and a visual inspection mechanism are provided on one side of the conveying device. The positioning mechanism is fixed on the substrate, and the transport device is installed on the top of the positioning mechanism; the visual inspection mechanism is installed on the substrate, which is located on the rear side of the positioning mechanism, and a lighting device is provided on the front side of the positioning mechanism.
[0009] In the above solution, the conveying device includes a conveyor belt, a servo motor is installed on the outside of the conveyor belt, a qualified parts conveying channel is installed at the conveying end of the conveyor belt, and a kicking mechanism is provided at the feeding end of the qualified parts conveying channel.
[0010] During implementation, a cabinet is installed at the bottom of the base plate, and feet and pulleys are installed at the bottom of the cabinet.
[0011] Compared with the existing technology, the present invention offers the following advantages: In this solution, the rotating plate utilizes rollers to drive the lifting plate for lifting and lowering. Because the lifting plate and the support plate are connected by sliding connections in both horizontal and vertical directions, they achieve both vertical and horizontal movement. The high-speed AC servo motor employed in the drive mechanism enables high-speed movement of the lifting plate, which in turn enables the clamping jaws at the bottom of the lifting plate to transport materials at high speed. The entire device occupies a small footprint and can be mounted directly on top of a conveyor system to achieve high-speed handling. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The disclosure of the present invention is described with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. In the accompanying drawings, the same reference numerals are used to refer to the same components. Among them:
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a schematic structural diagram of the conveying device in the present utility model;
[0015] Figure 3 This is a front structural diagram of the transport device in the present utility model;
[0016] Figure 4 This is a schematic diagram of the back structure of the transport device in the present invention;
[0017] Figure 5 This is a schematic diagram of the internal structure of the transport device in the present utility model;
[0018] Figure 6 It is a schematic diagram of the structure of the utility model when it is implemented.
[0019] Numbers in the figure: 1-base plate; 11-cabinet; 2-conveyor; 21-positioning mechanism; 22-visual inspection mechanism; 23-qualified parts conveying channel; 24-kicking mechanism; 25-conveyor belt; 26-servo motor; 3-handling device; 31-support frame; 32-support plate; 33-lifting plate; 34-linear slide rail; 35-driving device; 36-sizing plate; 37-clamping claw; 38-roller; 39-rotating plate. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention will now be further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the relevant components of the present invention.
[0021] According to the technical solution of the present invention, without changing the essential spirit of the present invention, those skilled in the art may propose a variety of interchangeable structural methods and implementation methods. Therefore, the following specific embodiments and drawings are merely illustrative of the technical solution of the present invention and should not be regarded as the entire present invention or as a limitation or restriction of the technical solution of the present invention.
[0022] The technical solution of the present utility model is further described in detail below with reference to the accompanying drawings and embodiments.
[0023] Example 1, as Figure 1 and Figure 3 As shown, a high-speed material handling detection device includes a base plate 1 and a conveying device 2 and a handling device 3 installed on the base plate 1. The handling device 3 is installed on the upper part of the conveying device 2 to achieve the function of high-speed material handling.
[0024] Specifically, the handling device 3 includes a support frame 31, a support plate 32, a lifting plate 33, and a sizing plate 36. Two support frames 31 are provided and fixed on the base plate 1. The support plates 32 are fixed on the top of the two support frames 31. The lifting plate 33 and the support plates 32 are slidably connected in the horizontal and vertical directions. Furthermore, the upper and lower outer sides of the lifting plate 33 are both provided with guide rails in the horizontal direction. The outer sides of the guide rails are installed with linear slide rails 34 that are slidably connected to them. The outer sides of the linear slide rails 34 are slidably connected to the support plates 32 in the vertical direction through guide grooves, thereby realizing the sliding connection between the lifting plate 33 and the support plates 32 in the horizontal and vertical directions, thereby realizing that the lifting plate 33 can move up and down, as well as left and right on the support plates 32.
[0025] Simply put, the rotating plate 39 utilizes rollers 38 to drive the lifting plate 33 to lift and lower. Because the lifting plate 33 is connected to the support plate 32 in a sliding manner in the horizontal and vertical directions, it can move up and down and side to side. The AC servo motor used in the drive device is very fast, enabling the lifting plate 33 to move at high speed, thereby enabling the clamping jaws below the lifting plate 33 to move materials at high speed. The entire device occupies a small footprint and can be directly installed on the conveyor 2 to achieve high-speed handling.
[0026] The bottom of the lifting plate 33 is equipped with a clamping claw 37, which is used to grab the material from the vibrating plate and place it on the detection station, and also to place the material from the detection station to the conveying station. Figure 4 and Figure 5 The sizing plate 36 is fixed to the support plate 32 and has a path hole formed inside. A roller 38 is installed inside the path hole. The outer side of the roller 38 is rotatably connected to the lifting plate 33. A drive device is installed on the back of the support plate 32. The drive device is a motor that provides torque. The output shaft of the drive device is connected to the rotating plate 39. A U-shaped groove is formed on one side of the rotating plate 39 and is connected to the roller 38. When the drive device drives the rotating plate 39 to rotate, it drives the roller 38 in the U-shaped groove to move. Because the roller 38 is in the path hole, it can only move along a certain path of the path hole. When the roller 38 moves, it drives the lifting plate 33 to move up and down. The movement of the lifting plate 33 drives the clamping jaw 37 to move left and right to clamp or place the material.
[0027] Specifically, roller 38 is a circular structure with a central axis positioned in the middle of its outer portion. One side of roller 38 rolls within a U-shaped groove and is pivotally connected to the center of lift plate 33 via the central axis. As a preferred embodiment, the path hole is an inverted U-shaped structure, with the other side of roller 38 rolling within the path hole, following the path of the U-shaped structure during operation. Clamps 37 are mounted on either side of the bottom of lift plate 33 via brackets. The spacing between the two clamps 37 is the same as the spacing between the two sides of the path hole. During operation, the movement of roller 38 can move the two clamps 37 to the corresponding workstation to pick up or place materials.
[0028] Example 2, a high-speed material handling detection device, please refer to Figure 2Based on the solution in Example 1, a positioning mechanism 21 and a visual inspection mechanism 22 are provided on one side of the conveying device 2. A positioning seat is installed on the top of the positioning mechanism 21 to clamp the conveyed material. The visual inspection mechanism 22 mainly performs CCD inspection on the material. The positioning mechanism 21 and the visual inspection mechanism 22 are both existing technologies and are not the innovation of the present utility model. Their structures are not described in detail here. The positioning mechanism 21 is fixed on the substrate 1, and the conveying device 3 is installed on the top of the positioning mechanism 21. The visual inspection mechanism 22 is installed on the substrate 1, which is located on the rear side of the positioning mechanism 21. A lighting device is provided on the front side of the positioning mechanism 21. The lighting device is a board with an LED that emits a certain brightness for lighting, which is mainly used to assist the visual inspection mechanism 22 to better detect the appearance quality of the material.
[0029] Specifically, the conveyor device 2 of the present invention includes a conveyor belt 25. A servo motor is mounted on the outside of the conveyor belt 25 to drive the conveyor belt 25 and smoothly transport the materials. A qualified parts conveying channel 23 is installed at the conveying end of the conveyor belt 25. Passing materials and products are transported through this channel to the next process. A kicking mechanism 24 is also installed at the feed end of the qualified parts conveying channel 23. This kicking mechanism 24 uses a push cylinder and a push plate to push unqualified materials and products out, forcing them into another channel and into a waste bin.
[0030] Example 3, please refer to Figure 6 A high-speed material handling detection device is provided. Based on the solutions of Examples 1 and 2, a cabinet 11 is mounted on the bottom of a base plate 1. The bottom of the cabinet 11 is equipped with feet and pulleys. To move the device, the pulleys are used to push it. To secure it, the feet are screwed until their lower portions are higher than the pulleys, providing support.
[0031] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only a specific implementation method of the utility model and is not intended to limit the scope of protection of the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A high-speed material handling detection device, characterized in that: The invention comprises a base plate (1), a conveying device (2) and a handling device (3) mounted on the base plate (1); the handling device (3) is mounted on the upper part of the conveying device (2); the handling device (3) comprises a support frame (31), a backing plate (32), a lifting plate (33), and a sizing plate (36); the support frame (31) is fixed on the base plate (1); the backing plate (32) is fixed on the top of the support frame (31); the lifting plate (33) and the backing plate (32) are horizontally and vertically aligned. The lifting plate (33) is connected to the supporting plate (32) by sliding in the direction, a clamping claw (37) is installed at the bottom of the lifting plate (33), the sizing plate (36) is fixed on the supporting plate (32) and has a path hole opened inside, a roller (38) is installed inside the path hole, the outer side of the roller (38) is rotatably connected to the lifting plate (33), a driving device is installed on the back of the supporting plate (32), the output shaft of the driving device is connected to the rotating plate (39), and a U-shaped groove is opened on one side of the rotating plate (39) for transmission connection with the roller (38).
2. A high-speed material handling detection device according to claim 1, characterized in that: The roller (38) is a circular structure with a central axis provided in the middle thereof. One side of the roller (38) rolls in the U-shaped groove and is rotationally connected to the middle of the lifting plate (33) through the central axis.
3. The high-speed material handling detection device according to claim 2, characterized in that: The path hole is an inverted U-shaped structure, and the other side of the roller (38) rolls in the path hole; the bottom of the lifting plate (33) is respectively equipped with clamping claws (37) on both sides through a bracket, and the distance between the two clamping claws (37) is the same as the distance between the two sides of the path hole.
4. The high-speed material handling detection device according to claim 1, characterized in that: The upper outer side and the lower outer side of the lifting plate (33) are both provided with guide rails in the horizontal direction, and the outer side of the guide rails is installed with a linear slide rail (34) connected thereto in a sliding manner, and the outer side of the linear slide rail (34) is connected to the support plate (32) in a vertical direction in a sliding manner through a guide slot.
5. The high-speed material handling detection device according to claim 1, characterized in that: A positioning mechanism (21) and a visual detection mechanism (22) are provided on one side of the conveying device (2); the positioning mechanism (21) is fixed on the base plate (1); and the transport device (3) is installed on the top of the positioning mechanism (21); the visual detection mechanism (22) is installed on the base plate (1) and is located at the rear side of the positioning mechanism (21); and a lighting device is provided on the front side of the positioning mechanism (21).
6. The high-speed material handling detection device according to claim 5, characterized in that: The conveying device (2) comprises a conveying belt (25), a servo motor is installed on the outside of the conveying belt (25), a qualified piece conveying channel (23) is installed at the conveying end of the conveying belt (25), and a kicking mechanism (24) is provided at the feeding end of the qualified piece conveying channel (23).
7. The high-speed material handling detection device according to claim 1, characterized in that: A cabinet body (11) is installed at the bottom of the base plate (1), and a foot and a pulley are installed at the bottom of the cabinet body (11).