Tray feeding device for aerated brick stacking line

By designing the pallet loading device and using belt transmission and infrared sensors to detect the number of pallets, the problem of low pallet placement efficiency and insufficient timeliness is solved, efficient push and timely replenishment of pallets is achieved, and the efficiency of aerated brick stacking lines is improved.

CN223291875UActive Publication Date: 2025-09-02LONGMEN HUAFUQIANG IND CO LTD
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Patent Information

Application Number
CN202422121374.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-09-02
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The placement efficiency of pallets in the existing aerated brick stacking line is low, and it is difficult to detect and supplement the problem of insufficient number of pallets in a timely manner.

Method used

A pallet loading device including a chassis, rotary frame, belt transmission system and infrared sensor is designed to push the pallet through belt transmission and use infrared sensors to detect the number of pallets in real time, prompting staff to replenish the pallets.

Benefits of technology

It improves the push efficiency and timeliness of the pallets, ensures that the pallets are pushed to the blanking position as needed, reduces the phenomenon of insufficient number of pallets, and improves the overall efficiency of stacking aerated bricks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The tray feeding device for the aerated brick stacking line comprises a bottom frame and a rotating frame, the outer side of the bottom frame and the outer side of the rotating frame are jointly provided with a vertical frame fixedly installed on the ground, and a control box is fixedly installed on the surface of the vertical frame through bolts. The tray is placed in the inner cavity of the tray box, then the motor is started to drive the sliding base to move leftwards through cooperation of the belt disc and the belt, the sliding base pushes the tray on the lowermost side to the top of the rotating frame through the pushing frame, and through arrangement of the infrared sensor, the tray can be pushed to the top of the rotating frame. When the number of the trays in the tray box is insufficient, prompting can be conducted through the flashing lamp, the multiple trays can be sequentially pushed to the discharging position, the number of the to-be-pushed trays can be detected in real time through the arrangement of the infrared sensor, workers can be prompted to supply materials when the number of the to-be-fed trays is insufficient, and the working efficiency is improved. Therefore, the aim of improving the timeliness and efficiency of tray feeding when the aerated bricks are stacked is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of concrete aerated brick production, in particular to a tray loading device for an aerated brick stacking line. Background Art

[0002] Aerated concrete blocks are a new type of building material with fly ash, tailings, slag, yellow sand and other materials as the main raw materials. They are lightweight and porous, have good thermal insulation and fire resistance, can be nailed, sawed, planed and have certain seismic resistance. They are widely used in high-rise frame structure buildings. After the aerated bricks are processed and formed, they need to be stacked on the surface of the pallet using a brick stacking line to facilitate the subsequent transportation of the aerated bricks through the transportation of the pallet.

[0003] During use, the aerated brick stacking line needs to place the pallets on the surface of the pushing table as needed, and then push the pallets to the unloading location. The placement of the pallets in this step needs to be timely and efficient. Therefore, a pallet loading device for the aerated brick stacking line is needed. It can stack multiple pallets at a time and then push the pallets to the unloading location in sequence. Moreover, through the setting of infrared sensors, the number of pallets to be pushed can be detected in real time, so that when the number of pallets to be loaded is insufficient, the staff can be prompted to feed the materials, thereby improving the timeliness and efficiency of pallet loading when stacking aerated bricks. Utility Model Content

[0004] The purpose of the utility model is to provide a pallet loading device for an aerated brick stacking line, which stacks multiple pallets at a time and then pushes the pallets to the drop position in sequence. Moreover, through the setting of an infrared sensor, the number of pallets to be pushed can be detected in real time, so that when the number of pallets to be loaded is insufficient, the staff can be prompted to feed the material, thereby improving the timeliness and efficiency of pallet loading when aerated bricks are stacked, so as to solve the technical problems raised by the above-mentioned background technology.

[0005] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: A pallet loading device for an aerated brick stacking line, comprising a base frame and a rotating frame: a vertical frame fixedly mounted on the ground is commonly provided on the outer sides of the base frame and the rotating frame, a control box is fixedly mounted on the surface of the vertical frame by bolts, a flashing light is fixedly mounted on the top of the control box, a motor is fixedly mounted on the right side of the base frame by bolts, belt pulleys are provided on both sides of the base frame, a belt is commonly connected for transmission between the two belt pulleys, a slide is fixedly connected on the surface of the belt, a pallet box is fixedly mounted on the surface of the base frame, a push frame is fixedly mounted on the surface of the slide, an infrared sensor is fixedly mounted on the right side of the pallet box, a plurality of pallets are provided in the inner cavity of the pallet box, and the pallets are located on the top of the base frame.

[0006] Preferably, a bell mouth is integrally formed on the right side of the rotating frame.

[0007] Preferably, the belt pulley on the right side is fixedly connected to the output shaft of the motor, and the belt pulley on the left side is rotatably connected to the base frame.

[0008] Preferably, the top of the push frame is coated with a wear-resistant coating.

[0009] Preferably, rectangular openings adapted to the pallet are provided on both the left and right sides of the pallet box.

[0010] Preferably, the probe end of the infrared sensor extends to the inner cavity of the pallet box, and the infrared sensor and the control box are electrically connected via a common wire.

[0011] 1. The beneficial effects of the present invention are as follows: the present invention places the pallet in the inner cavity of the pallet box, and then turns on the motor to drive the slide to move left through the cooperation of the pulley and the belt, so that the slide pushes the lowermost pallet to the top of the rotating frame through the push frame, and through the setting of the infrared sensor, when the number of pallets in the pallet box is insufficient, a flashing light can be used to prompt, so that multiple pallets can be pushed to the drop position in sequence, and through the setting of the infrared sensor, the number of pallets to be pushed can be detected in real time, so that when the number of pallets to be loaded is insufficient, the staff can be prompted to feed the materials, thereby improving the timeliness and efficiency of pallet loading when stacking aerated bricks.

[0012] 2. The utility model guides the tray entering the rotating frame by setting the bell mouth, thereby improving the accuracy of the tray entering the rotating frame.

[0013] 3. The utility model improves the wear resistance of the top of the push rack by providing a wear-resistant coating, thereby avoiding the situation where the top of the push rack is worn out too quickly due to long-term friction between the push rack and the tray. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] in:

[0015] Figure 1 This is a structural diagram of an embodiment of the utility model;

[0016] Figure 2 This is an embodiment of the utility model Figure 1 A partial enlarged view of point A;

[0017] Figure 3 This is an embodiment of the utility model Figure 1 A partial enlarged view of point B in the middle;

[0018] Figure 4 The figure is a three-dimensional schematic diagram of a belt pulley and a belt according to an embodiment of the present invention.

[0019] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0020] 1. Base frame, 2. Rotating frame, 3. Bell mouth, 4. Vertical frame, 5. Control box, 6. Flashing light, 7. Motor, 8. Belt pulley, 9. Belt, 10. Slide seat, 11. Pallet box, 12. Push frame, 13. Wear-resistant coating, 14. Infrared sensor, 15. Pallet. DETAILED DESCRIPTION

[0021] Hereinafter, an embodiment of a tray loading device for an aerated brick stacking line according to the present invention will be described with reference to the accompanying drawings.

[0022] Example 1:

[0023] Figure 1-4 The present invention shows a pallet loading device for aerated brick stacking line according to an embodiment of the present invention, which includes a base frame 1 and a rotating frame 2: a bell mouth 3 is integrally formed on the right side of the rotating frame 2, and the bell mouth 3 is provided to guide the pallet 15 entering the rotating frame 2, thereby improving the accuracy of the pallet 15 entering the rotating frame 2. The outer sides of the base frame 1 and the rotating frame 2 are jointly provided with a vertical frame 4 fixedly mounted on the ground, and a control box 5 is fixedly installed on the surface of the vertical frame 4 by bolts, and a flashing light 6 is fixedly installed on the top of the control box 5. A motor 7 is fixedly installed on the right side of the base frame 1 by bolts, and a belt pulley 8 is provided on both sides of the base frame 1, which is located on the right side. The pulley 8 is fixedly connected to the output shaft of the motor 7, the pulley 8 on the left is rotatably connected to the base frame 1, and a belt 9 is commonly connected to the two pulleys 8. A slide 10 is fixedly connected to the surface of the belt 9, a pallet box 11 is fixedly installed on the surface of the base frame 1, a push rack 12 is fixedly installed on the surface of the slide 10, an infrared sensor 14 is fixedly installed on the right side of the pallet box 11, a plurality of pallets 15 are provided in the inner cavity of the pallet box 11, the pallet 15 is located on the top of the base frame 1, the probe end of the infrared sensor 14 extends to the inner cavity of the pallet box 11, and the infrared sensor 14 and the control box 5 are electrically connected by a common wire.

[0024] Example 2:

[0025] Figure 1-4The present invention shows an embodiment of a pallet loading device for aerated brick stacking line, which includes a base frame 1 and a rotating frame 2: the outer sides of the base frame 1 and the rotating frame 2 are jointly provided with a vertical frame 4 fixedly mounted on the ground, the surface of the vertical frame 4 is fixedly mounted with a control box 5 by bolts, the top of the control box 5 is fixedly mounted with a flashing light 6, the right side of the base frame 1 is fixedly mounted with a motor 7 by bolts, both sides of the base frame 1 are provided with a belt pulley 8, the two belt pulleys 8 are jointly connected with a belt 9, the surface of the belt 9 is fixedly connected with a slide 10, and the surface of the base frame 1 is fixedly mounted There is a pallet box 11, and a push rack 12 is fixedly installed on the surface of the slide 10. The top of the push rack 12 is coated with a wear-resistant coating 13. Through the setting of the wear-resistant coating 13, the wear resistance of the top of the push rack 12 is improved, thereby avoiding the top of the push rack 12 from being worn too quickly due to long-term friction with the pallet 15. An infrared sensor 14 is fixedly installed on the right side of the pallet box 11. The inner cavity of the pallet box 11 is provided with multiple pallets 15. The pallets 15 are located on the top of the base frame 1, and rectangular openings adapted to the pallets 15 are provided on the left and right sides of the pallet box 11.

[0026] When the loaders 15 are lowered, the loaders 15 are moved to the loading position 24 by the pulley 8 and the belt 9. When the loaders 15 are lowered, the loaders 15 are moved to the loading position 24 by the pulley 8 and the belt 9. When the loaders 15 are lowered, the loaders 15 are moved to the loading position 24 by the pulley 8 and the belt 9.

[0027] To sum up: the pallet loading device for the aerated brick stacking line places the pallet 15 in the inner cavity of the pallet box 11, and then turns on the motor 7 to drive the slide 10 to move left through the cooperation of the pulley 8 and the belt 9, so that the slide 10 pushes the lowermost pallet 15 to the top of the rotating frame 2 through the push frame 12, and through the setting of the infrared sensor 14, when the number of pallets 15 in the pallet box 11 is insufficient, the flashing light 6 can be used to prompt, so that multiple pallets can be pushed to the drop position in sequence, and through the setting of the infrared sensor, the number of pallets to be pushed can be detected in real time, so that when the number of pallets to be loaded is insufficient, the staff can be prompted to feed, thereby improving the timeliness and efficiency of pallet loading during aerated brick stacking.

Claims

1. A pallet loading device for aerated brick stacking line, characterized in that: The invention comprises a base frame (1) and a rotating frame (2): the outer sides of the base frame (1) and the rotating frame (2) are jointly provided with a vertical frame (4) fixedly installed on the ground, the surface of the vertical frame (4) is fixedly installed with a control box (5) by bolts, the top of the control box (5) is fixedly installed with a flashing light (6), the right side of the base frame (1) is fixedly installed with a motor (7) by bolts, both sides of the base frame (1) are provided with a belt pulley (8), a belt (9) is commonly connected between the two belt pulleys (8), the surface of the belt (9) is fixedly connected with a slide seat (10), the surface of the base frame (1) is fixedly installed with a pallet box (11), the surface of the slide seat (10) is fixedly installed with a push frame (12), the right side of the pallet box (11) is fixedly installed with an infrared sensor (14), the inner cavity of the pallet box (11) is provided with a plurality of pallets (15), and the pallets (15) are located on the top of the base frame (1).

2. The tray loading device for aerated brick stacking line according to claim 1, characterized in that: A bell mouth (3) is integrally formed on the right side of the rotating frame (2).

3. The pallet loading device for aerated brick stacking line according to claim 2, characterized in that: The belt pulley (8) on the right side is fixedly connected to the output shaft of the motor (7), and the belt pulley (8) on the left side is rotatably connected to the base frame (1).

4. The pallet loading device for aerated brick stacking line according to claim 3 is characterized in that: The top of the push frame (12) is coated with a wear-resistant coating (13).

5. The tray loading device for aerated brick stacking line according to claim 4, characterized in that: The left and right sides of the pallet box (11) are both provided with rectangular openings adapted to the pallet (15).

6. The tray loading device for aerated brick stacking line according to claim 5, characterized in that: The probe end of the infrared sensor (14) extends to the inner cavity of the pallet box (11), and the infrared sensor (14) and the control box (5) are electrically connected via a common wire.