Loading and unloading lifting appliance for aluminum alloy casting rod production
By designing aluminum alloy casting rod spreaders with lifting, regular and fixed mechanisms, the problem of improper lifting of aluminum alloy casting rods is solved, and convenient and stable lifting effect is achieved and efficiency is improved.
Patent Information
- Application Number
- CN202422075356.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing aluminum alloy casting rods are not neat during the lifting process and require manual correction, which leads to inefficiency and time-consuming and labor-intensive.
A loading and unloading sling including a lifting mechanism, a regular mechanism and a fixing mechanism is designed. Through the combination of the tapered teeth and cam driven by the motor, the regularization and fixation of the aluminum alloy casting rod is realized, and combined with the use of hydraulic cylinders and concave plates, it can achieve convenient lifting.
It realizes convenient and smooth lifting of aluminum alloy casting rods, improving lifting efficiency and use effect.
Smart Images

Figure CN223292176U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of loading and unloading slings, in particular to a loading and unloading sling used for the production of aluminum alloy cast bars. Background Art
[0002] In semi-continuous casting, commonly used in aluminum alloy processing, the aluminum alloy melt is uniformly introduced into a water-cooled mold. It solidifies and crystallizes under the action of the mold walls and base, forming a relatively solidified shell. When the horizontal liquid level of the molten metal in the mold reaches a preset height, the casting machine's traction mechanism drives the base and the solidified shell on the base downward at a constant speed. The solidified ingot portion that has emerged from the mold is immediately cooled directly by cooling water, and the ingot's crystalline layer continuously advances toward the center, where it completely solidifies and crystallizes. Once the ingot reaches the specified length, casting is stopped, the ingot rod is removed, and the casting machine base returns to its original position, completing a casting run. The aluminum alloy ingot is then hoisted to the designated location using a hoist.
[0003] Since some aluminum alloy cast bars are not placed neatly, they need to be manually straightened before lifting, which is very inconvenient, time-consuming and labor-intensive, and affects the efficiency of lifting and loading and unloading. Therefore, those skilled in the art provide a loading and unloading sling for the production of aluminum alloy cast bars to solve the problems raised in the above background technology. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the utility model provides a loading and unloading sling for the production of aluminum alloy cast bars, which has the advantages of regular lifting and processing, and solves the above-mentioned technical problems.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a loading and unloading sling for the production of aluminum alloy cast bars, comprising a base, universal wheels are fixedly provided at the four corners of the bottom end of the base, a frame is fixedly provided on the right side of the top end of the base, a push rod is fixedly provided on the middle of the left side wall of the frame, a group of support rods are fixedly provided on the lower part of the left side wall of the frame, a controller is fixedly provided on the rear end wall of the frame, one end of a group of support rods is fixedly connected to the left side of the top end of the base, a lifting mechanism is provided inside the frame, a circular frame is provided on the right side of the frame, the middle part of the bottom end of the circular frame is open, a regular mechanism is provided inside the circular frame, and fixing mechanisms are provided on the front and rear parts of the frame;
[0008] The regularization mechanism includes: openings are opened at the lower sides of the circular frame, a second dual-axis motor is fixedly installed in the middle of the front and rear parts of the top of the circular frame, the output ends of the two second dual-axis motors are fixedly provided with first conical teeth, second conical teeth are provided at the four corners of the upper part of the circular frame, the bottom ends of the four second conical teeth are fixedly provided with shaft columns, one end of the four shaft columns passes through the interior of the circular frame and is fixedly provided with cams, and the bottom ends of the four cams are rotatably connected to the inner bottom end of the circular frame through bearings.
[0009] As an optimal technical solution of the present invention, the lifting mechanism includes: an opening is provided on the right side of the frame, a first dual-axis motor is fixedly provided in the middle of the internal top of the frame, both output ends of the first dual-axis motor are fixedly provided with reels, the outer surfaces of the two reels are wrapped with ropes, one end of the two ropes are fixedly connected to the front and rear parts of the top of the movable plate, sliders are fixedly provided on the front and rear parts of the left side wall of the movable plate, slide grooves are provided on the front and rear parts of the internal left side wall of the frame, and a group of connecting columns are fixedly provided on the front and rear parts of the right side wall of the movable plate.
[0010] As a preferred technical solution of the present invention, the two sliders are slidably connected to the inside of the two slide grooves, and one end of the two groups of connecting columns passes through the opening and is fixedly connected to the left side wall of the circular frame.
[0011] As a preferred technical solution of the present invention, the four first conical teeth and the four second conical teeth are symmetrically arranged, and the two cams on the left and the two cams on the right are symmetrically arranged.
[0012] As an optimal technical solution of the present invention, the fixing mechanism includes: a group of hydraulic cylinders are fixedly arranged above the front and rear end walls of the circular frame, the telescopic ends of the two groups of hydraulic cylinders are fixedly connected to the two concave plates, and sleeves are fixedly arranged in the middle of the adjacent end walls of the two concave plates.
[0013] As a preferred technical solution of the present invention, the two sleeves are symmetrically arranged.
[0014] Compared with the prior art, the present invention provides a loading and unloading sling for the production of aluminum alloy cast bars, which has the following beneficial effects:
[0015] The utility model is provided with a lifting mechanism, a regularizing mechanism and a fixing mechanism. When in use, the inclined aluminum alloy cast rod can be touched and straightened through the cooperation between the through port, the second double-axis motor, the first conical teeth, the second conical teeth, the shaft column and the cam, so that the inclined aluminum alloy cast rod can be placed straight and regular. Then, the two ends of the aluminum alloy cast rod can be covered and fixed through the cooperation between the hydraulic cylinder, the concave plate and the sleeve. After that, the aluminum alloy cast rod can be lifted through the cooperation between the opening, the first double-axis motor, the reel, the rope, the movable plate, the slider, the slide groove and the connecting column. The lifting device is easy to use, stable in lifting, good in use effect and high in efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure inside the frame of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the connection between the cam and the port of the utility model;
[0019] Figure 4 This is a structural diagram of the connection between the concave plate and the sleeve of the utility model.
[0020] Among them: 1. base; 2. universal wheel; 3. frame; 4. push rod; 5. support rod; 6. controller; 7. lifting mechanism; 701. opening; 702. first dual-axis motor; 703. reel; 704. rope; 705. moving plate; 706. slider; 707. slide; 708. connecting column; 8. circular frame; 9. regularizing mechanism; 901. through-port; 902. second dual-axis motor; 903. first conical tooth; 904. second conical tooth; 905. shaft column; 906. cam; 10. fixing mechanism; 1001. hydraulic cylinder; 1002. concave plate; 1003. sleeve. DETAILED DESCRIPTION
[0021] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0022] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0024] See also Figures 1-4 A loading and unloading sling for the production of aluminum alloy cast bars, comprising: a base 1, universal wheels 2 are fixedly provided at the four corners of the bottom end of the base 1, a frame 3 is fixedly provided on the right side of the top end of the base 1, a push rod 4 is fixedly provided on the middle part of the left side wall of the frame 3, a group of support rods 5 are fixedly provided on the lower part of the left side wall of the frame 3, a controller 6 is fixedly provided on the rear end wall of the frame 3, one end of a group of support rods 5 is fixedly connected to the left side of the top end of the base 1, a lifting mechanism 7 is provided inside the frame 3, a circular frame 8 is provided on the right side of the frame 3, the middle part of the bottom end of the circular frame 8 is open, a regularizing mechanism 9 is provided inside the circular frame 8, and a fixing mechanism 10 is provided on the front and rear parts of the frame 3;
[0025] The regularization mechanism 9 includes: openings 901 are opened at the lower sides of the circular frame 8, a second dual-axis motor 902 is fixedly set in the middle of the front and rear parts of the top of the circular frame 8, the output ends of the two second dual-axis motors 902 are fixedly set with first conical teeth 903, second conical teeth 904 are set at the four corners of the upper part of the circular frame 8, and the bottom ends of the four second conical teeth 904 are fixedly set with shaft columns 905. One end of the four shaft columns 905 passes through the interior of the circular frame 8 and is fixedly provided with cams 906. The bottom ends of the four cams 906 are rotatably connected to the inner bottom end of the circular frame 8 through bearings; the four first conical teeth 903 and the four second conical teeth 904 are symmetrically arranged, and the two cams 906 on the left and the two cams 906 on the right are symmetrically arranged.
[0026] Furthermore, the circular frame 8 is moved downward to place the aluminum alloy cast rods therein, and the controller 6 controls the two second dual-axis motors 902 to run forward and reverse, and the four first conical teeth 903 drive the four second conical teeth 904 to rotate, and the four shafts 905 rotate accordingly, thereby rotating the four cams 906, and the aluminum alloy cast rods in the circular frame 8 can be touched and arranged so that they can be placed straight and neatly.
[0027] The lifting mechanism 7 includes: an opening 701 is provided on the right side of the frame 3, a first dual-axis motor 702 is fixedly provided in the middle of the top end of the inner part of the frame 3, and reels 703 are fixedly provided at both output ends of the first dual-axis motor 702, and ropes 704 are wound around the outer surfaces of the two reels 703, one end of the two ropes 704 is fixedly connected to the front and rear parts of the top of the movable plate 705, and sliders 706 are fixedly provided at the front and rear parts of the left side wall of the movable plate 705, and slide grooves 707 are provided at the front and rear parts of the inner left side wall of the frame 3, and a group of connecting columns 708 are fixedly provided at the front and rear parts of the right side wall of the movable plate 705; the two sliders 706 are slidably connected to the inside of the two slide grooves 707, and one end of the two groups of connecting columns 708 passes through the opening 701 and is fixedly connected to the left side wall of the circular frame 8.
[0028] Furthermore, when in use, the controller 6 controls the first dual-axis motor 702 to run forward and reverse, and the two reels 703 rotate accordingly. One end of the two ropes 704 drives the movable plate 705 to move up and down inside the frame 3. At the same time, the two sliders 706 slide inside the two slide grooves 707, and through the connection of the two sets of connecting columns 708, the circular frame 8 moves up and down to realize the lifting of the aluminum alloy cast rod.
[0029] The fixing mechanism 10 includes: a group of hydraulic cylinders 1001 are fixedly installed above the front and rear end walls of the circular frame 8, the telescopic ends of the two groups of hydraulic cylinders 1001 are fixedly connected to the two concave plates 1002, and sleeves 1003 are fixedly installed in the middle of the adjacent end walls of the two concave plates 1002; the two sleeves 1003 are symmetrically arranged.
[0030] Furthermore, after the regularization process, the two groups of hydraulic cylinders 1001 are started to retract and operate, and the two concave plates 1002 move closer to each other, thereby allowing the two sleeves 1003 to cover the two ends of the aluminum alloy casting rod to fix it.
[0031] Working principle: When in use, first push the push rod 4 to push the device to the desired position, and align the circular frame 8 above the aluminum alloy cast rod to be lifted. The controller 6 controls the first double-axis motor 702 to run in the forward direction, and the two reels 703 rotate accordingly. One end of the two ropes 704 drives the moving plate 705 to move downward inside the frame 3. At the same time, the two sliders 706 slide inside the two slide grooves 707, and are connected by two sets of connecting columns 708, thereby moving the circular frame 8 downward to place the aluminum alloy cast rod inside it. The controller 6 controls the two second double-axis motors 9 02 runs forward and reverse, the four first conical teeth 903 drive the four second conical teeth 904 to rotate, and the four shaft columns 905 rotate accordingly, thereby rotating the four cams 906, which can touch and organize the aluminum alloy cast rods in the circular frame 8 so that they can be placed straight and regularly. After the regularization, start the two groups of hydraulic cylinders 1001 to shrink and run, and the two concave plates 1002 move closer to each other, so that the two sleeves 1003 cover the two ends of the aluminum alloy cast rods to fix them. After completion, start the first dual-axis motor 702 again to run in reverse to realize the lifting of the aluminum alloy cast rods.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A loading and unloading sling for the production of aluminum alloy cast bars, comprising a base (1), characterized in that: Universal wheels (2) are fixedly provided at the four corners of the bottom end of the base (1); a frame (3) is fixedly provided on the right side of the top end of the base (1); a push rod (4) is fixedly provided on the middle of the left side wall of the frame (3); a group of support rods (5) are fixedly provided on the lower part of the left side wall of the frame (3); a controller (6) is fixedly provided on the rear end wall of the frame (3); one end of a group of support rods (5) is fixedly connected to the left side of the top end of the base (1); a lifting mechanism (7) is provided inside the frame (3); a circular frame (8) is provided on the right side of the frame (3); the middle part of the bottom end of the circular frame (8) is open; a regular mechanism (9) is provided inside the circular frame (8); and fixing mechanisms (10) are provided at the front and rear parts of the frame (3); The regularization mechanism (9) comprises: openings (901) are provided at the lower sides of both sides of the circular frame (8); a second double-axis motor (902) is fixedly provided at the middle of the front and rear parts of the top of the circular frame (8); the output ends of the two second double-axis motors (902) are fixedly provided with first conical teeth (903); second conical teeth (904) are provided at the four corners of the upper part of the circular frame (8); shaft columns (905) are fixedly provided at the bottom ends of the four second conical teeth (904); one end of the four shaft columns (905) passes through the interior of the circular frame (8) and is fixedly provided with cams (906); the bottom ends of the four cams (906) are rotatably connected to the inner bottom end of the circular frame (8) through bearings.
2. The loading and unloading sling for aluminum alloy casting production according to claim 1, characterized in that: The lifting mechanism (7) comprises: an opening (701) is provided on the right side of the frame (3); a first dual-axis motor (702) is fixedly provided at the middle of the top end of the frame (3); reels (703) are fixedly provided at both output ends of the first dual-axis motor (702); ropes (704) are wound around the outer surfaces of the two reels (703); one end of the two ropes (704) is fixedly connected to the front and rear ends of the top end of the movable plate (705); sliders (706) are fixedly provided at the front and rear ends of the left side wall of the movable plate (705); sliding grooves (707) are provided at the front and rear ends of the left side wall of the frame (3); and a group of connecting columns (708) are fixedly provided at the front and rear ends of the right side wall of the movable plate (705).
3. The loading and unloading sling for aluminum alloy casting production according to claim 2, characterized in that: The two sliders (706) are both slidably connected to the inside of the two slide grooves (707), and one end of the two groups of connecting columns (708) passes through the opening (701) and is fixedly connected to the left side wall of the circular frame (8).
4. The loading and unloading sling for aluminum alloy casting production according to claim 1, characterized in that: The four first conical teeth (903) and the four second conical teeth (904) are symmetrically arranged, and the two cams (906) on the left and the two cams (906) on the right are symmetrically arranged.
5. The loading and unloading sling for aluminum alloy casting production according to claim 1, characterized in that: The fixing mechanism (10) comprises: a group of hydraulic cylinders (1001) fixedly arranged above the front and rear end walls of the circular frame (8); the telescopic ends of the two groups of hydraulic cylinders (1001) are fixedly connected to the two concave plates (1002); and sleeves (1003) are fixedly arranged in the middle of the adjacent end walls of the two concave plates (1002).
6. The loading and unloading sling for aluminum alloy casting production according to claim 5, characterized in that: The two sleeves (1003) are symmetrically arranged.