Concrete member turnover machine

Through dual hydraulic motor drive system and worm gear and worm transmission, combined with photoelectric sensor control, the problem of low alternating operation efficiency of the existing flip frame is solved, and efficient and stable flip of concrete components is achieved.

CN223292269UActive Publication Date: 2025-09-02ZHENGZHOU KEXING HYDRAULIC FITTINGS
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Patent Information

Application Number
CN202422683969.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-02
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

The flip racks of existing concrete component flip machines require alternate operation, resulting in low flip efficiency and poor stability.

Method used

The dual hydraulic motor drive system is adopted, and the worm gear and worm transmission and photoelectric sensor control is used to achieve synchronous flip and self-locking of the two flip frames to improve stability.

Benefits of technology

It realizes efficient and stable flip of concrete components, improves flip efficiency, and enhances the synchronization and stability of flip equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a concrete member upender which comprises a first fixing frame, a second fixing frame, a cross rod fixedly connected between the first fixing frame and the second fixing frame and a supporting frame fixedly installed on the cross rod, and the interiors of the first fixing frame and the second fixing frame are jointly and rotationally connected with a driving shaft. According to the concrete member turnover machine, a turnover frame located above a square pipe can be driven to move in the axial direction of a fixing rod through driving of a second hydraulic motor, and then the turnover frame is gradually moved to the position above a concrete member; through driving of a first hydraulic motor, the square pipe can be driven to rotate around the axial direction of the driving shaft, and meanwhile the two overturning frames are driven to synchronously rotate around the axial direction of the driving shaft, so that overturning operation of the concrete member is achieved; the two roll-over stands can be self-locked in the rotating process, and the stability of the roll-over stands is relatively high.
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Description

Technical Field

[0001] The utility model relates to the technical field of turning machines, and particularly discloses a concrete component turning machine. Background Art

[0002] The existing turning machine for turning concrete components is equipped with a separate hydraulic cylinder for driving each of the two turning frames. It cannot self-lock during the turning operation and has poor stability. At the same time, the two turning frames need to be turned alternately and cannot be driven at the same time, resulting in low turning efficiency of the turning equipment. Utility Model Content

[0003] In view of the above-mentioned defects or deficiencies in the prior art, the present application aims to provide a concrete component turning machine, comprising a first fixed frame and a second fixed frame, a cross bar fixedly connected between the first fixed frame and the second fixed frame, and a support frame fixedly installed on the cross bar, the first fixed frame and the second fixed frame are internally connected to a drive shaft for common rotation, the outside of the second fixed frame is fixedly installed with a first driving mechanism, the outsides of both ends of the driving shaft are fixedly sleeved with fixed blocks, the outsides of the fixed blocks are fixedly sleeved with square tubes, the top and bottom of the square tubes are both provided with fixed sleeves distributed at equal intervals, the inside of the fixed sleeve is movably sleeved with a fixed rod, the outside of the fixed rod is fixedly connected to a turning frame, and the inside of the square tube is fixedly sleeved with a second driving mechanism.

[0004] Preferably, the second driving mechanism includes a second hydraulic motor fixedly mounted in the middle of the top of the square tube, a third hydraulic motor fixedly mounted in the middle of the bottom of the square tube, and a rack fixedly mounted on the outside of the flip frame. The outside of the output shafts of the second hydraulic motor and the third hydraulic motor are both fixedly mounted with a third gear that meshes with the rack for transmission.

[0005] Preferably, a first photoelectric sensor and a second photoelectric sensor electrically connected to the third hydraulic motor and the second hydraulic motor respectively are fixedly mounted on the inner side of the support frame.

[0006] Preferably, the first driving mechanism includes a first hydraulic motor fixedly mounted on the outside of the second fixed frame, a first support and a second support, a rotating shaft rotatably connected to the inside of the second fixed frame, and a first gear fixedly sleeved on the outside of one end of the driving shaft, the outside of the rotating shaft is fixedly sleeved with a second gear and a worm gear, the first gear and the second gear are meshed with each other, a worm gear meshing with the outer edge of the worm gear is rotatably connected between the first support and the second support, and the outer side of one end of the worm gear extending from the outside of the second support is fixedly sleeved with the output shaft of the first hydraulic motor through a bushing.

[0007] Preferably, the inner side of the square tube is fixedly connected with fixing plates which are evenly spaced and movably sleeved on the outer side of the drive shaft. Beneficial effects

[0008] 1. The concrete component turning machine can drive the turning frame located above the square tube to move along the axial direction of the fixed rod through the drive of the second hydraulic motor, and then gradually move the turning frame to the top of the concrete component. The first hydraulic motor can drive the square tube to rotate around the axial direction of the drive shaft and simultaneously drive the two turning frames to rotate around the axial direction of the drive shaft, thereby realizing the turning operation of the concrete component. During this process, the transmission cooperation of the worm gear and the worm enables the two turning frames to be self-locking during the rotation process, and its stability is relatively high.

[0009] 2. The concrete component turning machine can detect the concrete component placed on the turning frame through the first photoelectric sensor while controlling the third hydraulic motor to be unable to drive. Then, the turning frame located above the square tube can be driven to move to the top of the concrete component by starting the second hydraulic motor. During this process, the first hydraulic motor can be started synchronously to drive the two turning frames to turn synchronously. This structure makes it possible for the two turning frames to turn simultaneously without alternating operation, thereby improving the turning efficiency of the turning equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0011] Figure 1 This is a schematic diagram of the structure of the utility model;

[0012] Figure 2 It is a bottom schematic diagram of the structure of the utility model;

[0013] Figure 3 This is a schematic diagram of the movement of the turning frame of the utility model structure;

[0014] Figure 4 for Figure 3 Schematic side view of

[0015] Figure 5 for Figure 3 A magnified schematic diagram of the structure at A in the middle;

[0016] Figure 6 It is a cross-sectional view of the square tube of the present utility model.

[0017] In the figure: 1. first fixed frame; 2. second fixed frame; 3. cross bar; 4. support frame; 5. drive shaft; 6. first drive mechanism; 61. first hydraulic motor; 62. first support; 63. second support; 64. rotating shaft; 65. first gear; 66. second gear; 67. worm gear; 68. worm; 69. bushing; 7. fixed block; 8. square tube; 9. fixed sleeve; 10. fixed rod; 11. flip frame; 12. second drive mechanism; 121. second hydraulic motor; 122. third hydraulic motor; 123. rack; 124. third gear; 13. first photoelectric sensor; 14. second photoelectric sensor; 15. fixed plate. DETAILED DESCRIPTION

[0018] The present application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the relevant utility model and are not intended to limit the utility model. It should also be noted that, for ease of description, only the portions relevant to the utility model are shown in the accompanying drawings.

[0019] The drawings in the embodiments of the present invention: different types of section lines in the drawings are not marked according to national standards, nor do they impose any requirements on the materials of the components. Instead, they are used to distinguish the cross-sectional views of the components in the drawings.

[0020] See also Figure 1-6 , a concrete component turning machine includes a first fixed frame 1 and a second fixed frame 2, a cross bar 3 fixedly connected between the first fixed frame 1 and the second fixed frame 2, and a support frame 4 fixedly installed on the cross bar 3, the support frame 4 can limit the turning frame 11 and make it not easy to bend when the turning frame 11 is subjected to the gravity of the concrete component, the first fixed frame 1 and the second fixed frame 2 are connected to the driving shaft 5 for rotation together, the outside of the second fixed frame 2 is fixedly installed with a first driving mechanism 6, the outside of both ends of the driving shaft 5 are fixedly sleeved with a fixed block 7, the outside of the fixed block 7 is fixedly sleeved with a square tube 8, the top and bottom of the square tube 8 are provided with fixed sleeves 9 distributed at equal intervals, the inside of the fixed sleeve 9 is movably sleeved with a fixed rod 10, the outside of the fixed rod 10 is fixedly connected to the turning frame 11, and the inside of the square tube 8 is fixedly sleeved with a second driving mechanism 12.

[0021] Among them, the second driving mechanism 12 includes a second hydraulic motor 121 fixedly mounted on the middle part of the top of the square tube 8, a third hydraulic motor 122 fixedly mounted on the middle part of the bottom of the square tube 8, and a rack 123 fixedly installed on the outside of the turning frame 11. The outsides of the output shafts of the second hydraulic motor 121 and the third hydraulic motor 122 are fixedly mounted with a third gear 124 that meshes with the rack 123. The drive of the second hydraulic motor 121 can drive the third gear 124 to rotate, and at the same time, the rack 123 can drive the turning frame 11 located above the square tube 8 to move axially along the fixed rod 10, thereby moving the turning frame 11 to the top of the concrete component, so that the concrete component can be stably limited by the two turning frames 11 during the turning operation.

[0022] Among them, the inner side of the support frame 4 is fixedly installed with a first photoelectric sensor 13 and a second photoelectric sensor 14 which are electrically connected to the third hydraulic motor 122 and the second hydraulic motor 121 respectively. The first photoelectric sensor 13 can detect the concrete component and control the drive of the third hydraulic motor 122 at the same time. When the first photoelectric sensor 13 detects the concrete component, the third hydraulic motor 122 cannot be driven, and the second photoelectric sensor 14 can detect the concrete component and control the drive of the second hydraulic motor 121 at the same time. When the second photoelectric sensor 14 does not detect the concrete component, the second hydraulic motor 121 can be driven.

[0023] Among them, the first driving mechanism 6 includes a first hydraulic motor 61 fixedly installed on the outside of the second fixed frame 2, a first support 62 and a second support 63, a rotating shaft 64 rotatably connected to the inside of the second fixed frame 2, and a first gear 65 fixedly sleeved on the outside of one end of the driving shaft 5. The outer side of the rotating shaft 64 is fixedly sleeved with a second gear 66 and a worm gear 67. The first gear 65 and the second gear 66 are meshed with each other for transmission. A worm 68 meshing with the outer edge of the worm gear 67 is rotatably connected between the first support 62 and the second support 63. The outer side of one end of the worm 68 extending outside the second support 63 is fixedly sleeved with the output shaft of the first hydraulic motor 61 through a shaft sleeve 69. The drive of the first hydraulic motor 61 can drive the worm 68 to rotate and at the same time drive the rotating shaft 64 to rotate synchronously through the worm gear 67. Then, through the cooperation of the first gear 65 and the second gear 66, the square tube 8 and the turning frame 11 located above the square tube 8 are driven to rotate around the axial direction of the driving shaft 5, thereby realizing the turning operation of the concrete component.

[0024] Among them, the inner side of the square tube 8 is fixedly connected with a fixing plate 15 that is evenly spaced and movably sleeved on the outer side of the drive shaft 5. The fixing plate 15 can enhance the structural strength of the square tube 8, so that the square tube 8 is not easily bent and deformed when subjected to external force.

[0025] When the turning machine is in use, the concrete component is hoisted to the surface of the turning frame 11 located below the square tube 8. At this time, the first photoelectric sensor 13 detects that the third hydraulic motor 122 of the concrete component cannot be driven, and the second hydraulic motor 121 and the first hydraulic motor 61 are started. The third gear 124 is driven by the second hydraulic motor 121 to rotate, and at the same time, the turning frame 11 located above the square tube 8 is driven to gradually move along the axial direction of the fixed rod 10 through the rack 123. The worm 68 is driven by the first hydraulic motor 61 to rotate, and the rotating shaft 64 is driven to rotate through the worm gear 67. When the rotating shaft 64 rotates, the driving shaft 5 is driven to rotate through the cooperation of the first gear 65 and the second gear 66. When the driving shaft 5 rotates, it drives the square tube 8 and the two turning frames. The frame 11 rotates about the axial direction of the drive shaft 5. When the rotation angle of the turning frame 11 is less than 80 degrees, the turning frame 11 located above is completely moved to the top of the concrete member under the drive of the second hydraulic motor 121. The concrete member is turned from above the first photoelectric sensor 13 to above the second photoelectric sensor 14 through the continuous rotation of the first hydraulic motor 61. When the second photoelectric sensor 14 detects the concrete member, the second hydraulic motor 121 cannot be driven, and the third hydraulic motor 122 is started to drive the turning frame 11 located above the concrete member to move while removing the turning frame 11 from above the concrete member, completing the turning operation of the concrete member. Matters not described in detail in this specification belong to the prior art known to professionals in this field.

[0026] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] The above description is merely a preferred embodiment of the present application and an illustration of the technical principles employed. Those skilled in the art should understand that the scope of the utility model disclosed in this application is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but also encompasses other technical solutions formed by any combination of the above-mentioned technical features or their equivalents without departing from the concept of the utility model. For example, a technical solution formed by replacing the above-mentioned features with (but not limited to) technical features with similar functions disclosed in this application.

Claims

1. A concrete component turning machine, comprising a first fixing frame (1) and a second fixing frame (2), a crossbar (3) fixedly connected between the first fixing frame (1) and the second fixing frame (2), and a support frame (4) fixedly mounted on the crossbar (3), characterized in that: The first fixing frame (1) and the second fixing frame (2) are connected to a driving shaft (5) for common rotation inside, a first driving mechanism (6) is fixedly installed on the outside of the second fixing frame (2), fixed blocks (7) are fixedly sleeved on the outside of both ends of the driving shaft (5), a square tube (8) is fixedly sleeved on the outside of the fixed block (7), and the top and bottom of the square tube (8) are both provided with fixed sleeves (9) distributed at equal intervals, a fixed rod (10) is movably sleeved inside the fixed sleeve (9), a flip frame (11) is fixedly connected to the outside of the fixed rod (10), and a second driving mechanism (12) is fixedly sleeved inside the square tube (8).

2. A concrete component turning machine according to claim 1, characterized in that: The second driving mechanism (12) comprises a second hydraulic motor (121) fixedly mounted on the middle of the top of the square tube (8), a third hydraulic motor (122) fixedly mounted on the middle of the bottom of the square tube (8), and a rack (123) fixedly mounted on the outside of the flip frame (11), and a third gear (124) for meshing transmission with the rack (123) is fixedly mounted on the outside of the output shafts of the second hydraulic motor (121) and the third hydraulic motor (122).

3. A concrete component turning machine according to claim 2, characterized in that: A first photoelectric sensor (13) and a second photoelectric sensor (14) are fixedly mounted on the inner side of the support frame (4) and are electrically connected to the third hydraulic motor (122) and the second hydraulic motor (121) respectively.

4. The concrete component turning machine according to claim 1, characterized in that: The first driving mechanism (6) includes a first hydraulic motor (61) fixedly mounted on the outside of the second fixed frame (2), a first support (62) and a second support (63), a rotating shaft (64) rotatably connected to the inside of the second fixed frame (2), and a first gear (65) fixedly sleeved on the outside of one end of the driving shaft (5), the outside of the rotating shaft (64) is fixedly sleeved with a second gear (66) and a worm wheel (67), the first gear (65) and the second gear (66) are meshed and driven, a worm (68) meshed with the outer edge of the worm wheel (67) is rotatably connected between the first support (62) and the second support (63), and the outer side of one end of the worm (68) extending outside the second support (63) is fixedly sleeved with the output shaft of the first hydraulic motor (61) through a shaft sleeve (69).

5. The concrete component turning machine according to claim 1, characterized in that: The inner side of the square tube (8) is fixedly connected to a fixing plate (15) which is distributed at equal intervals and movably sleeved on the outer side of the drive shaft (5).