Deep cone paste thickener for mine tailing filling system

By designing a detachable scraping mechanism and an anti-clogging mechanism in the deep cone thickener, the problems of blockage in the discharge pipe of high-concentration tailings slurry and wear of the rake frame are solved, achieving stable discharge and convenient equipment maintenance.

CN224009105UActive Publication Date: 2026-03-20淮北科兴矿山机械有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing deep cone thickeners are prone to problems such as discharge pipe blockage, tailings arching and rake pressing during the discharge of high-concentration tailings slurry, and the replacement of rake arms is inconvenient.

Method used

A deep cone paste thickener including a scraping mechanism and an anti-clogging mechanism was designed. The scraping mechanism consists of a detachable drive shaft and a rake frame, and the anti-clogging mechanism consists of a connecting sleeve, a spiral rake, and a connecting rod to prevent high-concentration tailings slurry from solidifying. The spiral rake drives the high-concentration tailings slurry to flow. The detachable design of the scraping mechanism makes it easy to replace, and the inclined setting of the rake frame avoids sedimentation and rake pressing.

Benefits of technology

It effectively prevents blockage of the unloading pipe, ensures stable material discharge, extends the service life of the rake frame, and improves the operational stability and maintenance convenience of the equipment.

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Abstract

The utility model discloses a deep cone paste thickener for a mine tailing filling system, and belongs to the technical field of thickeners. Comprising a shell, and the shell comprises a cylindrical bin, a cone bin located at the bottom of the cylindrical bin and a conical opening portion located at the bottom of the cone bin; a bridge is horizontally erected on the top face of the cylinder bin, a hydraulic motor speed reducer is arranged in the middle of the top face of the bridge, the output end of the hydraulic motor speed reducer is detachably and fixedly connected with a rotating rod, the bottom end of the rotating rod is detachably and fixedly connected with a scraping and collecting mechanism, and the scraping and collecting mechanism is located in the cone bin. And the bottom end of the scraping and collecting mechanism is detachably and fixedly connected with an anti-blocking mechanism. By arranging the anti-blocking mechanism, high-concentration tailing slurry is in a flowing state and is not easy to condense in the conical opening part, meanwhile, the flowing high-concentration tailing slurry is also easy to discharge from the discharge pipe on the periphery of the conical opening part, and the phenomenon that the discharge pipe is blocked is not easy to occur.
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Description

TECHNICAL FIELD

[0001] The utility model relates to thickener technical field, concretely relates to a deep cone paste thickener for mine tailings filling system. BACKGROUND

[0002] The deep cone thickener is also called paste thickener, which is mainly composed of a deep cone, a feeding device, a stirring device, a control box, a dosing device and an automatic electro-hydraulic combined control system; the ore pulp first enters a gas removal barrel for treatment, and then enters a cyclone feeding tank; the ore pulp flocculated by the feeding barrel enters a thick phase sedimentation layer; the ore pulp is re-flocculated, filtered and compressed in the thick phase sedimentation layer; the clarified overflow water is discharged from an upper overflow weir; and the high-concentration underflow is discharged from the bottom of the cone.

[0003] In the existing deep cone thickener, the high-concentration tailing pulp is prone to block the discharge pipe when passing through the discharge pipe, so that the high-concentration tailing pulp cannot be discharged; the tail sand deposited near the rake frame of the deep cone thickener is prone to arching and pressing the rake, so that the material cannot be discharged stably and the rake frame is easily damaged; in addition, the rake arms on the rake frame are fixed and installed by using a row of fastening bolts, so that when the rake arms are worn or damaged after a long time of work, the rake arms need to be replaced, which makes the disassembly inconvenient. TECHNICAL SOLUTION

[0004] The utility model discloses a deep cone paste thickener for mine tailings filling system, which aims to solve at least one of the technical problems existing in the prior art.

[0005] The deep cone paste thickener for mine tailings filling system comprises a shell, the shell comprises a cylindrical bin, a conical bin located at the bottom of the cylindrical bin and a conical port located at the bottom of the conical bin; a bridge is horizontally arranged on the top surface of the cylindrical bin; a hydraulic motor reducer is arranged in the middle of the top surface of the bridge; a rotating rod is detachably connected to the output end of the hydraulic motor reducer; a scraping and collecting mechanism is detachably connected to the bottom end of the rotating rod; the scraping and collecting mechanism is located in the conical bin; a anti-blocking mechanism is detachably connected to the bottom end of the scraping and collecting mechanism; the anti-blocking mechanism comprises a connecting sleeve, a spiral rake and connecting rods; the connecting sleeve is detachably fixed to the bottom end of the scraping and collecting mechanism; the spiral rake is fixed around the outer periphery of the connecting sleeve through a plurality of connecting rods.

[0006] As a further scheme of the utility model: the anti-blocking mechanism further includes an anti-deviation assembly, the anti-deviation assembly includes a base, a stand and a plurality of balls, the base is fixedly installed in the bottom of the conical port, the stand is fixedly installed on the top of the base, the balls are evenly arranged on the outer periphery of the stand, the stand is movably inserted into the connecting sleeve, and the balls are rollingly attached to the inner wall of the connecting sleeve.

[0007] As a further scheme of the utility model: the scraping mechanism includes a transmission shaft, a first harrow frame and a second harrow frame, the top end of the transmission shaft is detachably and fixedly connected with the bottom end of the rotating rod, the bottom end of the transmission shaft is detachably and fixedly connected with the top end of the stand, the first harrow frame and the two groups of second harrow frames are detachably and fixedly arranged on the outer periphery of the transmission shaft, and the first harrow frame and the second harrow frame are arranged at intervals.

[0008] As a further scheme of the utility model: the first harrow frame includes a first horizontal rod, a first inclined rod and a plurality of scraping pieces, one end of the first horizontal rod is detachably and fixedly installed on the side surface of the upper segment of the transmission shaft, one end of the first inclined rod is detachably and fixedly installed on the side surface of the lower segment of the transmission shaft, the other end of the first horizontal rod is fixedly connected with the other end of the first inclined rod, the scraping pieces are evenly arranged on the side surface of the first inclined rod away from the first horizontal rod, and all the scraping pieces on the first inclined rod are arranged at the same angle.

[0009] As a further scheme of the utility model: the second harrow frame includes a second horizontal rod, a second inclined rod and a plurality of scraping pieces, one end of the second horizontal rod is detachably and fixedly installed on the side surface of the upper segment of the transmission shaft, one end of the second inclined rod is detachably and fixedly installed on the side surface of the lower segment of the transmission shaft, the other end of the second horizontal rod is fixedly connected with the middle segment of the second inclined rod, the scraping pieces are evenly arranged on the side surface of the second inclined rod away from the second horizontal rod, and all the scraping pieces on the second inclined rod are arranged at the same angle.

[0010] As a further scheme of the utility model: the first horizontal rod and the second horizontal rod are fixedly connected with a harrow pull rod therebetween, and the first horizontal rod, the second horizontal rod and the harrow pull rod are located in the same horizontal plane.

[0011] As a further scheme of the utility model: the bottom of the conical body is provided with a flexible bottom plate.

[0012] As a further scheme of the utility model: the length of the second inclined rod is greater than that of the first inclined rod, and the length of the second inclined rod is not longer than the width of the flexible bottom plate.

[0013] As a further scheme of the utility model: still include steady flow cloth device, the steady flow cloth device includes inlet pipe, cyclone cylinder, flocculating agent adding pipe and overflow pipe, the inlet pipe is provided with on the one side of the top of the silo, the inlet pipe output end is communicated to in the cyclone cylinder, the inlet pipe is provided with the flocculating agent adding pipe, the other side of the top of the silo is provided with the overflow pipe with the cyclone cylinder intercommunication.

[0014] As a further scheme of the utility model: the bridge on still be provided with electro-hydraulic combined control system.

[0015] The utility model has the following beneficial effects:

[0016] (1) the utility model discloses a prevent blocking mechanism in the conical mouth part, and the prevent blocking mechanism includes connecting sleeve, spiral harrow and connecting rod, and the connecting sleeve is driven spiral harrow synchronous rotation under the fixed connecting rod, and the rotation of spiral harrow agitates the high concentration tailing pulp in the same direction into the conical mouth part, and the high concentration tailing pulp is in the flowing state, and it is not easy to condense in the conical mouth part, and the flowing high concentration tailing pulp is also easy to discharge from the periphery of the conical mouth part unloading pipe, and it is not easy to have the phenomenon of unloading pipe blockage;

[0017] (2) the transmission shaft, the first harrow frame and the second harrow frame of the utility model are all designed into detachable structure, when they are worn or damaged after long time work, need to be replaced, and the transmission shaft, the first harrow frame and the second harrow frame are convenient to assemble and disassemble.

[0018] (3) the utility model discloses a plurality of same angle oblique setting scraping pieces, which can push the high concentration tailing pulp in the conical silo to flow in the same direction, and at the same time, an downward flowing force is generated, so that the high concentration tailing pulp can flow more smoothly from the conical silo into the conical mouth part, and the high concentration tailing pulp is reduced in the conical silo. BRIEF DESCRIPTION OF DRAWINGS

[0019] The utility model will be further described in connection with the drawings.

[0020] Figure 1 It is a deep conical paste thickener structure schematic view for mine tailings filling system of the utility model;

[0021] Figure 2 It is a deep conical paste thickener structure sectional view for mine tailings filling system of the utility model;

[0022] Figure 3 It is a deep conical paste thickener structure (part) sectional view for mine tailings filling system of the utility model.

[0023] Figure 4 is Figure 3 is an enlarged schematic view of the structure at A in figure 1;

[0024] Figure 5 is a schematic view of the combined structure of the scraping mechanism and the anti-blocking mechanism.

[0025] In the figure: 1, housing; 11, cylindrical bin; 12, conical bin; 13, conical mouth; 14, discharge pipe; 2, bridging; 3, hydraulic motor reducer; 4, rotating rod; 5, scraping mechanism; 51, transmission shaft; 52, first cross rod; 53, first inclined rod; 54, scraping piece; 55, second cross rod; 56, second inclined rod; 57, harrow frame pull rod; 6, anti-blocking mechanism; 61, connecting sleeve; 62, spiral harrow; 63, connecting rod; 7, anti-deviation assembly; 71, base; 72, stand; 73, ball bearing; 8, flexible bottom plate; 9, stable flow material distribution device; 91, inlet pipe; 92, cyclone cylinder; 93, flocculating agent adding pipe; 94, overflow pipe; 10, electro-hydraulic combined control system. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] In the description of the present application, it should be understood that the terms "upper", "lower", "left", "right", "front", "back", etc. indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, a particular orientation configuration and operation, therefore, it should not be understood as a limitation on the present application.

[0028] In addition, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" and the like should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0029] Please refer to Figure 1The utility model discloses an embodiment provides a kind of deep cone paste thickener for mine tailings filling system, including shell 1. Figure 2 As shown, shell 1 includes cylindrical bin 11, cone bin 12 located at the bottom of cylindrical bin 11 and conical mouth 13 located at the bottom of cone bin 12. Please refer to Figure 1 As shown, the top surface of cylindrical bin 11 is horizontally erected with bridge 2, and the top surface of bridge 2 is provided with hydraulic motor reducer 3 in the middle. The output end of hydraulic motor reducer 3 is detachably connected with rotating rod 4. Please refer to Figure 2 As shown, the bottom end of rotating rod 4 is detachably connected with scraping mechanism 5, which is located in cone bin 12. The bottom end of scraping mechanism 5 is detachably connected with anti-blocking mechanism 6. Anti-blocking mechanism 6 includes connecting sleeve 61, spiral rake 62 and connecting rod 63. Connecting sleeve 61 is detachably fixed and installed at the bottom end of scraping mechanism 5. Spiral rake 62 is fixed around the outer periphery of connecting sleeve 61 through multiple connecting rods 63.

[0030] In use, high-concentration tailings slurry enters conical mouth 13 at the bottom of cone bin 12 from cone bin 12 at the bottom of cylindrical bin 11 and is discharged through discharge pipe 14 on the outer periphery of conical mouth 13. The start of hydraulic motor reducer 3 can drive rotating rod 4 to rotate synchronously with connecting sleeve 61. Connecting sleeve 61 drives spiral rake 62 to rotate synchronously under the fixation of connecting rod 63. The rotation of spiral rake 62 stirs the high-concentration tailings slurry entering conical mouth 13 in the same direction. The high-concentration tailings slurry is in a flowing state and is not easy to coagulate in conical mouth 13. At the same time, the flowing high-concentration tailings slurry is also easy to be discharged from discharge pipe 14 on the outer periphery of conical mouth 13, and it is not easy to cause the phenomenon of blockage of discharge pipe 14.

[0031] Further, please refer to Figure 2 As shown, anti-blocking mechanism 6 further includes anti-deviation assembly 7. Please refer to Figure 4 As shown, anti-deviation assembly 7 includes base 71, stand 72 and ball 73. Base 71 is fixedly installed at the inner bottom of conical mouth 13. Stand 72 is fixedly installed at the top of base 71. A plurality of balls 73 are evenly arranged on the outer periphery of stand 72. Stand 72 is movably inserted into connecting sleeve 61. Balls 73 rollingly fit the inner wall of connecting sleeve 61. During the rotation of connecting sleeve 61, connecting sleeve 61 always rotates around stand 72 due to the existence of stand 72, so that connecting sleeve 61 does not deviate during rotation.

[0032] Please refer to Figure 3 and Figure 5As shown, the scraping mechanism 5 comprises a transmission shaft 51, a first rake frame and a second rake frame. The top end of the transmission shaft 51 is detachably fixedly connected with the bottom end of the rotating rod 4, and the bottom end of the transmission shaft 51 is detachably fixedly connected with the top end of the vertical column 72. The first rake frame and the two groups of second rake frames are detachably fixedly arranged on the outer periphery of the transmission shaft 51, and the first rake frame and the second rake frames are arranged at intervals. The transmission shaft 51, the first rake frame and the second rake frame are all designed as detachable structures. When they are worn or damaged after long-time work, they need to be replaced, and the transmission shaft 51, the first rake frame and the second rake frame are convenient to disassemble and assemble.

[0033] In the embodiment, referring to Figure 5 As shown, the first rake frame comprises a first horizontal rod 52, a first inclined rod 53 and scraping pieces 54. One end of the first horizontal rod 52 is detachably fixedly mounted on the side surface of the upper segment of the transmission shaft 51, one end of the first inclined rod 53 is detachably fixedly mounted on the side surface of the lower segment of the transmission shaft 51, the other end of the first horizontal rod 52 is fixedly connected with the other end of the first inclined rod 53, and a plurality of scraping pieces 54 are uniformly arranged on the side surface of the first inclined rod 53 away from the first horizontal rod 52. All the scraping pieces 54 on the first inclined rod 53 are arranged at the same angle. The second rake frame comprises a second horizontal rod 55, a second inclined rod 56 and the scraping pieces 54. One end of the second horizontal rod 55 is detachably fixedly mounted on the side surface of the upper segment of the transmission shaft 51, one end of the second inclined rod 56 is detachably fixedly mounted on the side surface of the lower segment of the transmission shaft 51, the other end of the second horizontal rod 55 is fixedly connected with the middle segment of the second inclined rod 56, and a plurality of scraping pieces 54 are uniformly arranged on the side surface of the second inclined rod 56 away from the second horizontal rod 55. All the scraping pieces 54 on the second inclined rod 56 are arranged at the same angle. Further, the bottom of the conical bin 12 is provided with a flexible bottom plate 8, the length of the second inclined rod 56 is greater than that of the first inclined rod 53, and the length of the second inclined rod 56 is not greater than the width of the flexible bottom plate 8.

[0034] By arranging a plurality of scraping pieces 54 arranged at the same angle, the high-concentration tailing slurry in the conical bin 12 can be pushed to flow in the same direction, and at the same time, a downward flowing force is generated, so that the high-concentration tailing slurry can more smoothly and smoothly flow from the conical bin 12 into the conical port 13, and the high-concentration tailing slurry remaining in the conical bin 12 is reduced. At the same time, the first inclined rod 53 and the second inclined rod 56 are not directly in contact with the flexible bottom plate 8, and the tailings deposited near the rake frame can also be prevented from easily arching and being pressed, so as to stabilize the discharging, and the rake frame is not easy to be damaged.

[0035] Further, referring to Figure 5 As shown, the rake frame pull rod 57 is fixedly connected between the first horizontal rod 52 and the second horizontal rod 55, and the first horizontal rod 52, the second horizontal rod 55 and the rake frame pull rod 57 are in the same horizontal plane. The rake frame pull rod 57 makes the connection between the first horizontal rod 52 and the second horizontal rod 55 more stable in the horizontal plane, improves the stability of the scraping mechanism 5 as a whole, and prolongs the service life of the scraping mechanism 5.

[0036] Referring to Figure 3 and Figure 5 The utility model also includes steady flow cloth device 9, steady flow cloth device 9 includes inlet pipe 91, cyclone 92, flocculating agent adding pipe 93 and overflow pipe 94. The top one side of silo 11 is provided with inlet pipe 91, and the output end of inlet pipe 91 is communicated to the inside of cyclone 92, and the flocculating agent adding pipe 93 is set up on inlet pipe 91, and the top other side of silo 11 is provided with overflow pipe 94 that communicates with cyclone 92. Referring to Figure 1 As shown in FIG. 2, the bridge 2 is also provided with an electro-hydraulic combined control system 10, which controls the normal operation of the thickener through the electro-hydraulic combined control system 10.

[0037] Working principle of the utility model:

[0038] The low concentration fine particle tailings are flowed into the cyclone 92 through the inlet pipe 91, and the flocculating agent is added through the flocculating agent adding pipe 93 at the same time, and then the tailings are settled and compacted in the barrel of the cyclone 92, and the clean water is flowed into the overflow pipe 94 for use as backwater; the high concentration tailings pulp is entered into the conical mouth part 13 at the bottom of the conical silo 12 from the conical silo 12 at the bottom of the cylindrical silo 11, and is discharged through the discharge pipe 14 at the outer periphery of the conical mouth part 13.

[0039] The connecting sleeve 61 of the anti-blocking mechanism 6 is driven to rotate synchronously under the fixation of the connecting rod 63, and the rotation of the spiral rake 62 stirs the high concentration tailings pulp entering the conical mouth part 13 in the same direction, so that the high concentration tailings pulp is in a flowing state and is not easy to condense in the conical mouth part 13, and the flowing high concentration tailings pulp is also easy to be discharged from the discharge pipe 14 at the outer periphery of the conical mouth part 13, so that the phenomenon of blockage of the discharge pipe 14 is not easy to occur.

[0040] The above detailed description of the preferred embodiments of the utility model cannot be considered as limiting the scope of the utility model. Any equivalent changes and improvements within the scope of the utility model application shall still belong to the patent coverage scope of the utility model.

Claims

1. A deep cone paste thickener for use in mine tailings backfilling systems, characterized in that: The device includes a shell (1), which includes a cylindrical silo (11), a conical silo (12) located at the bottom of the cylindrical silo (11), and a conical opening (13) located at the bottom of the conical silo (12). A bridge (2) is horizontally mounted on the top surface of the cylindrical silo (11), and a hydraulic motor reducer (3) is installed in the middle of the top surface of the bridge (2). The output end of the hydraulic motor reducer (3) is detachably and fixedly connected to a rotating rod (4), and the bottom end of the rotating rod (4) is detachably fixed. The scraping mechanism (5) is fixedly connected to the cone chamber (12). The scraping mechanism (5) is located inside the cone chamber (12). The bottom end of the scraping mechanism (5) is detachably fixedly connected to the anti-blocking mechanism (6). The anti-blocking mechanism (6) includes a connecting sleeve (61), a spiral rake (62) and a connecting rod (63). The connecting sleeve (61) is detachably fixedly installed at the bottom end of the scraping mechanism (5). The spiral rake (62) is fixedly surrounded around the connecting sleeve (61) by multiple connecting rods (63).

2. The deep cone paste thickener for a mine tailings backfilling system according to claim 1, characterized in that: The anti-blocking mechanism (6) further includes an anti-deviation component (7), which includes a base (71), a column (72), and ball bearings (73). The base (71) is fixedly installed at the bottom of the conical opening (13), the column (72) is fixedly installed at the top of the base (71), and a number of ball bearings (73) are evenly distributed on the outer periphery of the column (72). The column (72) is movably inserted into the connecting sleeve (61), and the ball bearings (73) roll and fit against the inner wall of the connecting sleeve (61).

3. A deep cone paste thickener for a mine tailings backfilling system according to claim 2, characterized in that: The scraping mechanism (5) includes a drive shaft (51), a first rake frame and a second rake frame. The top end of the drive shaft (51) is detachably and fixedly connected to the bottom end of the rotating rod (4). The bottom end of the drive shaft (51) is detachably and fixedly connected to the top end of the column (72). The first rake frame and two sets of the second rake frames are detachably and fixedly arranged on the outer periphery of the drive shaft (51). The first rake frame and the second rake frame are arranged at intervals.

4. A deep cone paste thickener for a mine tailings backfilling system according to claim 3, characterized in that: The first rake frame includes a first horizontal bar (52), a first diagonal bar (53), and scraping blades (54). One end of the first horizontal bar (52) is detachably fixedly installed on the upper side of the drive shaft (51), and one end of the first diagonal bar (53) is detachably fixedly installed on the lower side of the drive shaft (51). The other end of the first horizontal bar (52) is fixedly connected to the other end of the first diagonal bar (53). Several scraping blades (54) are evenly distributed on the side of the first diagonal bar (53) away from the first horizontal bar (52). All the scraping blades (54) on the first diagonal bar (53) are inclined at the same angle.

5. A deep cone paste thickener for a mine tailings backfilling system according to claim 4, characterized in that: The second rake frame includes a second horizontal bar (55), a second inclined bar (56), and scraping blades (54). One end of the second horizontal bar (55) is detachably fixedly installed on the upper side of the drive shaft (51), and one end of the second inclined bar (56) is detachably fixedly installed on the lower side of the drive shaft (51). The other end of the second horizontal bar (55) is fixedly connected to the middle section of the second inclined bar (56). Several scraping blades (54) are evenly distributed on the side of the second inclined bar (56) away from the second horizontal bar (55). All the scraping blades (54) on the second inclined bar (56) are inclined at the same angle.

6. A deep cone paste thickener for a mine tailings backfilling system according to claim 5, characterized in that: A rake frame tie rod (57) is fixedly connected between adjacent first crossbar (52) and second crossbar (55), and the first crossbar (52), the second crossbar (55) and the rake frame tie rod (57) are in the same horizontal plane.

7. A deep cone paste thickener for a mine tailings backfilling system according to claim 6, characterized in that: The bottom of the cone-shaped compartment (12) is provided with a flexible bottom plate (8).

8. A deep cone paste thickener for a mine tailings backfilling system according to claim 7, characterized in that: The length of the second inclined rod (56) is greater than that of the first inclined rod (53), and the length of the second inclined rod (56) is not greater than the width of the flexible base plate (8).

9. A deep cone paste thickener for a mine tailings backfilling system according to claim 1, characterized in that: It also includes a flow stabilizing and distributing device (9), which includes an inlet pipe (91), a vortex cylinder (92), a flocculant addition pipe (93), and an overflow pipe (94). The inlet pipe (91) is provided on one side of the top of the cylindrical silo (11), and the output end of the inlet pipe (91) is connected to the vortex cylinder (92). The flocculant addition pipe (93) is provided on the inlet pipe (91), and the overflow pipe (94) connected to the vortex cylinder (92) is provided on the other side of the top of the cylindrical silo (11).

10. A deep cone paste thickener for a mine tailings backfilling system according to claim 1, characterized in that: The bridge (2) is also equipped with an electro-hydraulic combined control system (10).

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