Filling and bottle arranging device

Abstract

The utility model relates to a bottle unscrambling device for filling, and aims to solve the technical problems of high labor intensity and low efficiency caused by manual bottle unscrambling in the prior art. According to the technical scheme, the device comprises a base, a collecting box, elevator equipment, a centrifugal cylinder, a bottle distributing belt conveyor, a bottle erecting belt conveyor, a conveying belt conveyor, a side plate and a control system; the collecting box is placed on the right side of the base, the centrifugal cylinder is arranged on the edge of the top face of the base, the lower end of the elevator equipment communicates with the interior of the collecting box, the upper end of the elevator equipment is located above the centrifugal cylinder, and a disc is arranged in the middle of the bottom face of the centrifugal cylinder to form a centrifugal rail. The bottle erecting belt conveyors are arranged on the top faces of the bottle distributing belt conveyors, supporting plates are arranged at the bottoms between the bottle distributing belt conveyors, the conveying belt conveyors are arranged at the front ends of the bottle distributing belt conveyors, through holes are formed in the side wall of the centrifugal cylinder, and a conveying channel is formed. The bottle unscrambling device can achieve automation of bottle unscrambling operation, reduce labor intensity and improve operation efficiency.

Description

Technical Field

[0001] The utility model belongs to the technical field of bottle unscrambling equipment, and particularly relates to a filling and bottle unscrambling device. Background Art

[0002] Currently, a large number of daily chemical product filling bottles are used. Before mechanical filling, the scattered filling bottles need to be sorted into a unified shape according to the working requirements of the machine. Only then can mechanical filling be carried out. However, the sorting of scattered filling bottles is usually done manually, which requires a large number of workers to carry out bottle sorting operations. The labor intensity is high and it cannot meet the requirements of large-scale automated filling. Utility Model Content

[0003] The purpose of the utility model is to solve the above technical problems and provide a filling and bottle unscrambling device.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0005] A filling and bottle unscrambling device includes a base, a collection box, an elevator device, a centrifugal cylinder, two bottle separation belt conveyors, two bottle standing belt conveyors, a conveyor belt conveyor, two side plates, a bottle rejecting mechanism, a bottle pressing mechanism, a bottle hooking mechanism and a control system;

[0006] The collecting box is placed on the right side of the base, and the centrifugal drum is arranged on the top edge of the rear top surface of the base, the lower end of the lifting device passes through the lower side wall of the collecting box and is connected to the collecting box, the upper end is located just above the centrifugal drum. A disc is provided in the middle of the bottom surface of the centrifugal drum, and the disc is a convex structure. The inner wall of the centrifugal drum and the periphery of the disc form a centrifugal track, and the middle of the bottom surface of the disc is connected to the driving motor. The two bottle-separating belt conveyors are symmetrically arranged in the middle of the top surface of the base, and the two bottle-separating belt conveyors are respectively arranged at the top front ends of the two bottle-separating belt conveyors. A supporting plate is provided at the bottom between the two bottle-separating belt conveyors, and the conveying belt conveyor is arranged on the top surface of the base at the front ends of the two bottle-separating belt conveyors, and the top surface of the conveying belt conveyor is flush with the top surface of the supporting plate, and the top surface of the supporting plate is flush with the bottom of the centrifugal track. A through hole is opened on the side wall of the centrifugal drum, and a conveying channel is jointly formed by the centrifugal track, the two bottle-separating belt conveyors and the supporting plate. A bottle-removing motor is provided on the outer side wall of the centrifugal drum obliquely above the through hole, and a bottle-removing wheel is connected to the inner side wall;

[0007] The first bottle pressing mechanism, the bottle hooking mechanism, and the second bottle pressing mechanism are fixedly arranged on the top surface of the bottle separating belt conveyor in sequence from the back to the front. A bottle standing block is provided on the support plate between the two bottle standing belt conveyors. The two side plates are symmetrically arranged above the middle of the top surface of the conveyor belt conveyor through a plurality of fixed brackets. The two side plates are connected to the conveying channel. A code printer is provided in the middle of the side plates.

[0008] The control system is electrically connected to the elevator equipment, the motor at the bottom of the centrifugal drum, the bottle separating belt conveyor, the bottle standing belt conveyor, the conveying belt conveyor, the bottle removing motor and the code printer respectively.

[0009] Furthermore, the bottom surface of the collection box is tilted, with the side connected to the hoisting equipment being lower and the other side being higher.

[0010] Furthermore, a centrifugal baffle is provided on the side wall of the centrifugal cylinder at the outer edge of the through hole.

[0011] Furthermore, the first bottle pressing mechanism has the same structure as the second bottle pressing mechanism, including a bottle pressing threaded column, a bottle pressing adjustment handwheel, a bottle pressing wheel and a first limiting rod. The bottle pressing threaded column is vertically arranged on the top surface of the bottle separating belt conveyor through a thread, the bottle pressing adjustment handwheel is arranged at the upper end of the bottle pressing threaded column, a fixed plate is horizontally provided in the middle of the bottle pressing threaded column, the bottle pressing wheel is arranged on the side of the fixed plate through an installation shaft, and the first limiting rod is vertically fixed on one side of the bottle pressing threaded column, and the upper end passes through the fixed plate.

[0012] Furthermore, the bottle hook mechanism includes a bottle hook threaded column, a base, a bottle hook adjusting wheel, a mounting plate, a mounting rod, a bottle hook rod, and a second limiting rod. The bottle hook threaded column is vertically arranged on the top surface of the bottle separating belt conveyor through a thread, and the base is arranged on the upper end of the bottle hook threaded column through a threaded connection. The bottle hook adjusting wheel is arranged on the top surface of the base, and the mounting plate is vertically fixed on one side of the front side wall of the base. One end of the mounting rod is connected to the middle of the mounting plate through a volute spring, and the bottle hook rod is vertically arranged at the other end of the mounting rod. The second limiting rod is vertically fixed on one side of the bottle hook threaded column, and the upper end passes through the base.

[0013] Furthermore, the rear end of the bottle-standing block is an inclined surface.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model can realize the automation of bottle unscrambling operation through the arrangement of elevator, centrifugal drum, bottle separating belt conveyor, bottle standing belt conveyor, conveyor belt conveyor, bottle removing mechanism, bottle pressing mechanism and bottle hooking mechanism, thereby reducing labor intensity and meeting the requirements of large-scale automatic filling;

[0016] 2. The utility model can greatly improve the efficiency of bottle unscrambling. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural diagram of the utility model from one perspective;

[0018] Figure 2 This is a structural diagram of the utility model from another perspective;

[0019] Figure 3 for Figure 1 Schematic diagram of the top view structure;

[0020] Figure 4 for Figure 3 Schematic cross-sectional view of section AA;

[0021] Figure 5 This is a schematic diagram of the internal structure of the centrifugal cylinder of the utility model;

[0022] Figure 6 This is a structural diagram of the bottle pressing mechanism of the utility model;

[0023] Figure 7 This is a structural diagram of the bottle hook mechanism of the utility model;

[0024] In the figure: 1-base, 2-collection box, 3-elevator equipment, 4-centrifugal cylinder, 5-bottle separation belt conveyor, 6-bottle stand belt conveyor, 7-conveying belt conveyor, 8-side plate, 9-centrifugal track, 10-bottle ejection wheel, 11-bottle ejection motor, 12-centrifugal baffle, 13-conveying channel, 14-first bottle pressing mechanism, 15-bottle hook mechanism, 16-second bottle pressing mechanism, 17-bottle stand block, 18-fixed bracket, 19-coder, 20-support plate;

[0025] 14.1- bottle pressing threaded column, 14.2- bottle pressing adjustment hand wheel, 14.3- bottle pressing wheel, 14.4- first limit rod;

[0026] 15.1-hook bottle threaded column, 15.2-base, 15.3-hook bottle adjusting wheel, 15.4-mounting plate, 15.5-mounting rod, 15.6-hook bottle rod, 15.7-second limiting rod. DETAILED DESCRIPTION

[0027] The present invention will be further described below in conjunction with the embodiments and the accompanying drawings.

[0028] like Figure 1-7 As shown, a filling and bottle unscrambling device includes a base 1, a collection box 2, an elevator device 3, a centrifugal cylinder 4, two bottle separation belt conveyors 5, two bottle standing belt conveyors 6, a conveyor belt conveyor 7, two side plates 8, a bottle ejecting mechanism, a bottle pressing mechanism, a bottle hooking mechanism and a control system;

[0029] The collecting box 2 is placed on the ground on the right side of the base 1, and its bottom surface is tilted, with the side connected to the elevator device 3 being low and the other side being high. The centrifugal cylinder 4 is arranged at the edge of the rear top surface of the base 1, and the lower end of the elevator device 3 passes through the lower part of the side wall of the collecting box 2 to communicate with the inside of the collecting box 2, and the upper end is located directly above the centrifugal cylinder 4. A disc is provided in the middle of the bottom surface of the centrifugal cylinder 4, and the disc is a convex structure. The inner wall of the centrifugal cylinder 4 and the periphery of the disc form a centrifugal track 9, and a driving motor is connected in the middle of the bottom surface of the disc. The two bottle separating belt conveyors 5 are symmetrically arranged in the middle of the top surface of the base 1, and the two bottle standing belt conveyors 6 are respectively arranged at the two bottle separating belt conveyors. At the top front of the belt conveyor 5, a support plate 20 is provided at the bottom between the two bottle-separating belt conveyors 5. The conveyor belt conveyor 7 is provided on the top surface of the base 1 at the front end of the two bottle-separating belt conveyors 5, and the top surface of the conveyor belt conveyor 7 is flush with the top surface of the support plate 20. The top surface of the support plate 20 is flush with the bottom surface of the centrifugal track 9. A through hole is provided on the side wall of the centrifugal cylinder 4, and a centrifugal baffle 12 is provided on the side wall of the centrifugal cylinder 4 at the outer edge of the through hole. A conveying channel 13 is formed between the centrifugal track 9, the two bottle-separating belt conveyors 5, and the support plate 20. A bottle-removing motor 11 is provided on the outer side wall of the centrifugal cylinder 4 obliquely above the through hole, and a bottle-removing wheel 10 is connected to the inner side wall;

[0030] The first bottle pressing mechanism 14, the bottle hooking mechanism 15, and the second bottle pressing mechanism 16 are fixedly arranged on the top surface of the bottle separating belt conveyor 5 in sequence from the back to the front. A bottle standing block 17 is provided on the support plate 20 between the two bottle standing belt conveyors 6. The rear end of the bottle standing block 17 is an inclined surface. The two side panels 8 are symmetrically arranged above the middle of the top surface of the conveyor belt conveyor 7 through a plurality of fixed brackets 18. The two side panels 8 are connected to the conveying channel 13. A code printer 19 is provided in the middle of the side panels 8.

[0031] The control system is electrically connected to the elevator equipment 3, the motor at the bottom of the centrifugal drum 4, the bottle separating belt conveyor 5, the bottle standing belt conveyor 6, the conveyor belt conveyor 7, the bottle removing motor 11 and the code printer 19 respectively.

[0032] The first bottle pressing mechanism 14 has the same structure as the second bottle pressing mechanism 16, including a bottle pressing threaded column 14.1, a bottle pressing adjustment handwheel 14.2, a bottle pressing wheel 14.3 and a first limiting rod 14.4. The bottle pressing threaded column 14.1 is vertically arranged on the top surface of the bottle separating belt conveyor 5 through a thread, the bottle pressing adjustment handwheel 14.2 is arranged at the upper end of the bottle pressing threaded column 14.1, and a fixed plate is horizontally provided in the middle of the bottle pressing threaded column 14.1. The bottle pressing wheel 14.3 is arranged on the side of the fixed plate through an installation shaft. The first limiting rod 14.4 is vertically fixed on one side of the bottle pressing threaded column 14.1, and the upper end passes through the fixed plate.

[0033] The bottle hook mechanism 15 includes a bottle hook threaded column 15.1, a base 15.2, a bottle hook adjusting wheel 15.3, a mounting plate 15.4, a mounting rod 15.5, a bottle hook rod 15.6, and a second limiting rod 15.7. The bottle hook threaded column 15.1 is vertically arranged on the top surface of the bottle separating belt conveyor 5 through a thread, the base 15.2 is arranged on the upper end of the bottle hook threaded column 15.1 through a threaded connection, the bottle hook adjusting wheel 15.3 is arranged on the top surface of the base 15.2, the mounting plate 15.4 is vertically fixed on one side of the front side wall of the base 15.2, one end of the mounting rod 15.5 is connected to the middle of the mounting plate 15.4 through a volute spring, the bottle hook rod 15.6 is vertically arranged on the other end of the mounting rod 15.5, and the second limiting rod 15.7 is vertically fixed on one side of the bottle hook threaded column 15.1, and the upper end passes through the base 15.2.

[0034] The working process of this utility model is as follows:

[0035] The workers pour the disorderly bottles into the collection box 2. Due to the inclined setting of the bottom surface of the collection box 2, the bottles slide to the entrance of the elevator device 3, are transported upward by the elevator device 3 and fall on the disc of the centrifugal cylinder 4. The motor at the bottom of the disc drives the disc to rotate. The bottles on the disc are thrown into the surrounding centrifugal track 9 under the centrifugal force, and then rotate along the centrifugal track 9. When it rotates to the bottle-removing wheel 10, the bottle-removing motor 11 drives the bottle-removing wheel 10 to rotate. If there are upright bottles or more than two superimposed bottles, the bottle-removing wheel 10 will remove the superimposed bottles to one side and continue the centrifugal movement. Only one lying bottle in the centrifugal track 9 is allowed to go out from the through hole at a time. The setting of the centrifugal baffle 12 can ensure that the bottles go out from the through hole, rather than repeatedly rotating in the centrifugal track 9. The bottles coming out of the centrifugal cylinder 4 enter the conveying channel 13, and then move forward to the separation under the push of the bottles behind. If the bottom of the bottle is ahead, the bottle hooking rod 15.6 cannot hook the bottle, and the bottle enters the next step after passing through the second bottle pressing mechanism 16. When the bottle is not lying flat, the bottle pressing wheel 14.3 flattens the bottle, so that it enters the next step horizontally.

[0036] Then the bottle enters between the bottle standing belt conveyor 6. Since the bottle standing belt conveyor 6 is higher than the bottle dividing belt conveyor 5, the belts on both sides of the bottle standing belt conveyor 6 clamp the upper half of the bottle and drive the bottle forward. Then the bottle hits the bottle standing stopper 17. Since the contact surface between the bottle standing stopper 17 and the bottle is an inclined surface, it blocks the bottom of the bottle. Under the action of the bottle standing belt conveyor 6 and the bottle standing stopper 17, the bottle rotates vertically 90° and stands up. Then it moves upright forward to the conveyor belt conveyor 7 and continues forward between the pallets. When passing by the code printer 19, the bottle side wall is coded. The bottle completes the bottle unscrambling operation and then enters the next process.

[0037] When the bottle specifications and sizes are different, the height of the bottle pressing wheel 14.3 can be adjusted by the bottle pressing adjusting hand wheel 14.2, and the height of the bottle hooking rod 15.6 can be adjusted by the bottle hooking adjusting wheel 15.3 to adapt to the changes in the bottle.

Claims

1. A filling and bottle unscrambling device, characterized in that: It includes a base (1), a collecting box (2), an elevator device (3), a centrifugal cylinder (4), two bottle separation belt conveyors (5), two bottle stand belt conveyors (6), a conveyor belt conveyor (7), two side plates (8), a bottle removal mechanism, a bottle pressing mechanism, a bottle hooking mechanism (15) and a control system; The collecting box (2) is placed on the ground on the right side of the base (1), the centrifugal cylinder (4) is arranged on the edge of the rear top surface of the base (1), the lower end of the elevator device (3) passes through the lower part of the side wall of the collecting box (2) and is connected to the inside of the collecting box (2), and the upper end is located directly above the centrifugal cylinder (4), a disc is provided in the middle of the bottom surface of the centrifugal cylinder (4), the disc is a convex structure, the inner wall of the centrifugal cylinder (4) and the periphery of the disc form a centrifugal track (9), and a driving motor is connected in the middle of the bottom surface of the disc. The two bottle separation belt conveyors (5) are symmetrically arranged in the middle of the top surface of the base (1), and the two bottle standing belt conveyors (6) are respectively arranged at the two bottle separation belt conveyors (5). At the front of the top, a support plate (20) is provided at the bottom between the two bottle separation belt conveyors (5), the conveyor belt conveyor (7) is provided on the top surface of the base (1) at the front end of the two bottle separation belt conveyors (5), and the top surface of the conveyor belt conveyor (7) is flush with the top surface of the support plate (20), and the top surface of the support plate (20) is flush with the bottom surface of the centrifugal track (9). A through hole is provided on the side wall of the centrifugal cylinder (4), and a conveying channel (13) is formed between the centrifugal track (9), the two bottle separation belt conveyors (5), and the support plate (20). A bottle ejection motor (11) is provided on the outer side wall of the centrifugal cylinder (4) obliquely above the through hole, and a bottle ejection wheel (10) is connected to the inner side wall; The bottle pressing mechanism comprises a first bottle pressing mechanism (14) and a second bottle pressing mechanism (16), wherein the first bottle pressing mechanism (14), the bottle hooking mechanism (15) and the second bottle pressing mechanism (16) are fixedly arranged on the top surface of the bottle separating belt conveyor (5) in sequence from the back to the front, a bottle standing block (17) is provided on the support plate (20) between the two bottle standing belt conveyors (6), the two side plates (8) are symmetrically arranged above the middle of the top surface of the conveying belt conveyor (7) through a plurality of fixed brackets (18), the two side plates (8) are connected to the conveying channel (13), and a code printer (19) is provided in the middle of the side plate (8); The control system is electrically connected to the elevator equipment (3), the motor at the bottom of the centrifugal drum (4), the bottle separation belt conveyor (5), the bottle stand belt conveyor (6), the conveyor belt conveyor (7), the bottle removal motor (11) and the code printer (19).

2. A filling and bottle unscrambling device according to claim 1, characterized in that: The bottom surface of the collecting box (2) is arranged to be inclined, with the side connected to the hoist device (3) being lower and the other side being higher.

3. The filling and bottle unscrambling device according to claim 1, characterized in that: A centrifugal baffle (12) is provided on the side wall of the centrifugal cylinder (4) at the outer edge of the through hole.

4. A filling and bottle unscrambling device according to claim 1, characterized in that: The first bottle pressing mechanism (14) and the second bottle pressing mechanism (16) have the same structure, comprising a bottle pressing threaded column (14.1), a bottle pressing adjusting hand wheel (14.2), a bottle pressing wheel (14.3) and a first limiting rod (14.4). The bottle pressing threaded column (14.1) is vertically arranged on the top surface of the bottle separating belt conveyor (5) through a thread, the bottle pressing adjusting hand wheel (14.2) is arranged at the upper end of the bottle pressing threaded column (14.1), a fixing plate is horizontally arranged in the middle of the bottle pressing threaded column (14.1), the bottle pressing wheel (14.3) is arranged on the side of the fixing plate through a mounting shaft, and the first limiting rod (14.4) is vertically fixed on one side of the bottle pressing threaded column (14.1), and the upper end thereof passes through the fixing plate.

5. The filling and bottle unscrambling device according to claim 1, characterized in that: The bottle hooking mechanism (15) comprises a bottle hooking threaded column (15.1), a base (15.2), a bottle hooking regulating wheel (15.3), a mounting plate (15.4), a mounting rod (15.5), a bottle hooking rod (15.6), and a second limiting rod (15.7). The bottle hooking threaded column (15.1) is vertically arranged on the top surface of the bottle separating belt conveyor (5) through a thread, the base (15.2) is arranged on the upper end of the bottle hooking threaded column (15.1) through a threaded connection, and the bottle hooking regulating wheel (15.3) is arranged on the upper end of the bottle hooking threaded column (15.1). The wheel (15.3) is arranged on the top surface of the base (15.2), the mounting plate (15.4) is vertically fixed on one side of the front side wall of the base (15.2), one end of the mounting rod (15.5) is connected to the middle of the mounting plate (15.4) via a volute spring, the bottle hook rod (15.6) is vertically arranged on the other end of the mounting rod (15.5), and the second limiting rod (15.7) is vertically fixed on one side of the bottle hook threaded column (15.1), with the upper end passing through the base (15.2).

6. The filling and bottle unscrambling device according to claim 1, characterized in that: The rear end of the bottle stopper (17) is an inclined surface.

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