Concrete production wastewater recycling device
By introducing water wheels and detachable baffles, quartz sand and activated carbon filter plates into the concrete production wastewater recycling device, the problems of wastewater precipitation and filter plate blockage are solved, and efficient wastewater treatment and cost reduction are achieved.
Patent Information
- Application Number
- CN202422313008.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the existing concrete production wastewater recycling device, the wastewater flushing into the sedimentation tank affects the precipitation effect, resulting in low system operation efficiency, and the filter plate is prone to clogging, filtration efficiency is reduced, and the water quality does not meet the standards, which increases operating costs.
A device including a water tank, a filter box and a removable baffle, a quartz sand filter plate and an activated carbon filter plate were designed. The water wheel was used to avoid the precipitate flushing, and the baffle blocked the precipitate. The filter plate was detachable and easy to clean. It was fixed by spring and sealed by gasket to ensure the uniform distribution of the water flow and the removability of the filter plate.
It improves the wastewater precipitation effect, reduces filter plate blockage, ensures water quality meets standards, reduces operating costs, and improves the processing efficiency and operability of the system.
Smart Images
Figure CN223292314U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of recycling wastewater from concrete production, in particular to a device for recycling wastewater from concrete production. Background Art
[0002] The application of wastewater recycling systems in concrete production stems primarily from the need to conserve resources and protect the environment. Wastewater generated during concrete production typically contains solid particles such as cement and sand. Direct discharge can lead to water pollution and resource waste. Using wastewater recycling systems, this wastewater can be effectively recovered and purified, reducing reliance on fresh water sources and minimizing the risk of environmental pollution. This not only helps companies reduce production costs but also ensures compliance with increasingly stringent environmental regulations, thereby achieving sustainable development.
[0003] Equipment associated with concrete production wastewater recycling facilities includes sedimentation tanks, filtration equipment, mixing equipment, and water storage equipment. Sedimentation tanks rely on gravity to settle solids and have inlets, outlets, and sludge discharge ports. Filtration equipment filters or absorbs impurities in layers. Mixing equipment mixes chemicals with wastewater. Water storage equipment stores treated water and has water level monitoring devices.
[0004] When water flows into the sedimentation tank of the wastewater recycling device, the sediment is flushed out, which will cause the settled impurities to be re-suspended in the water, reducing the sedimentation effect, resulting in an increase in the load of the subsequent treatment process, affecting the treatment efficiency and water purification level of the entire wastewater recycling system; and the filter plate in the wastewater recycling device cannot be disassembled, which will cause blockage. The blockage will cause the filtration efficiency to drop sharply, and a large amount of impurities cannot be effectively intercepted, resulting in the treated wastewater quality not meeting the standards and unable to meet the reuse requirements, affecting the normal operation of the entire wastewater recycling system and increasing the operating costs. Therefore, a concrete production wastewater recycling device is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a concrete production wastewater recycling device, which aims to improve the problems in the existing technology that part of the wastewater enters the sedimentation box to muddy the sediment, affecting the sedimentation effect and system operation, and the non-removable filter plate in the device is prone to clogging, resulting in reduced filtration efficiency and substandard water quality.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a concrete production wastewater recycling device, comprising a water tank, a filter box is fixedly connected to the upper part of the water tank, a mounting plate is fixedly connected to the upper left side of the filter box, a plurality of water inlet flanges are fixedly connected to the middle side of the left part of the mounting plate at equal intervals, a water outlet flange is fixedly connected to the lower right side of the water tank, two U-shaped grooves are equidistantly provided on the upper left side of the filter box, limit blocks are provided inside the U-shaped grooves, bearings are fixedly connected to the lower ends of the limit blocks, water wheels are fixedly connected between the bearings, and the water wheels are close to the water outlet flange;
[0007] As a further description of the above technical solution: three convex grooves 2 are equidistantly opened on the upper part of the filter box, convex plates are clamped inside the convex grooves 2, baffles are fixedly connected between the convex plates on the front and rear sides, and a number of water outlet holes are equidistantly opened on the left sides of the two baffles on the right side, a square hole is opened on the right side of the bottom of the filter box, and an inclined plate is fixedly connected to the right side of the interior of the filter box;
[0008] As a further description of the above technical solution: a quartz sand filter plate and an activated carbon filter plate are equidistantly slid on the right side of the interior of the water tank, two convex grooves 1 are equidistantly provided on the middle side of the right part of the water tank, one end of a spring is fixedly connected to the inner bottom side of each convex groove, the other end of each spring is fixedly connected to the lower middle side of the convex block, a pull rod is fixedly connected to the right middle side of each convex block, a clamping rod is fixedly connected to the upper middle side of each pull rod, two cylindrical grooves are equidistantly provided on the right side of the lower part of the quartz sand filter plate, two cylindrical holes are equidistantly provided on the right side of the lower part of the activated carbon filter plate, the clamping rod passes through the cylindrical holes and engages with the cylindrical grooves;
[0009] As a further description of the above technical solution: the limit block and the upper middle side of the convex plate are both fixedly connected with a handle 1;
[0010] As a further description of the above technical solution: two washers are equidistantly provided on the right side of the quartz sand filter plate and the activated carbon filter plate;
[0011] As a further description of the above technical solution: the middle side of the right part of the quartz sand filter plate and the activated carbon filter plate is provided with a handle 2;
[0012] As a further description of the above technical solution: an observation window is provided on the front middle side of the water tank, and the material of the observation window is transparent tempered glass;
[0013] As a further description of the above technical solution: support legs are fixedly connected to the four lower corners of the water tank at equal intervals.
[0014] The utility model has the following beneficial effects:
[0015] 1. In this utility model, wastewater enters the filter box through the water inlet flange. The water wheel is rotated by the water flow and is connected to the limit block through the bearing. The wastewater hits the water wheel to prevent mixing with sediment. The removable baffle blocks the sediment for easy cleaning. The baffle outlet hole allows the primary treated wastewater to flow out evenly, avoiding excessive local filtration pressure.
[0016] 2. In the utility model, after the locking state between the clamping rod and the filter plate is released by operating the convex block through the pull rod, the operator can easily remove the quartz sand and activated carbon filter plate for cleaning; the cleaned filter plate is placed in the water tank, and the spring automatically locks the clamping rod into the circular groove for rapid fixation; the gasket provides a good seal to prevent water leakage, solving the problem of easy clogging of the filter plate and increased costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is the overall structural diagram of a concrete production wastewater recycling device proposed by the utility model;
[0018] Figure 2 This is an expanded diagram of a concrete production wastewater recycling device proposed by the utility model;
[0019] Figure 3 This is a cross-sectional view of a concrete production wastewater recycling device proposed by the utility model;
[0020] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0021] Legend:
[0022] 1. Water tank; 2. Filter box; 3. Observation window; 4. Support leg; 5. Square hole; 6. Water inlet flange; 7. Mounting plate; 8. Water outlet flange; 9. Handle 1; 10. Water wheel; 11. Limit block; 12. Bearing; 13. Convex groove 1; 14. Convex plate; 15. Baffle; 16. Water outlet; 17. Convex groove 2; 18. Quartz sand filter plate; 19. Activated carbon filter plate; 20. Inclined plate; 21. Handle 2; 22. Spring; 23. Convex block; 24. Pull rod; 25. Washer; 26. Clamping rod; 27. Cylindrical groove; 28. Cylindrical hole; 29. U-shaped groove. DETAILED DESCRIPTION
[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] reference Figures 1-4The utility model provides an embodiment of a device for recycling wastewater from concrete production, comprising a water tank 1, a filter box 2 fixedly connected to the upper part of the water tank 1, the function of the filter box 2 is to filter and treat the wastewater, and placing it on the upper part of the water tank 1 is to use gravity to allow the settled water to naturally flow into the water tank 1 for further filtration, so as to achieve the continuity of wastewater treatment, a mounting plate 7 is fixedly connected to the left side of the upper part of the filter box 2, and a plurality of water inlet flanges 6 are fixedly connected to the middle side of the left part of the mounting plate 7 at equal intervals, and the mounting plate 7 plays the role of supporting and installing the water inlet flanges 6 here, making the structure of the whole device more stable, wherein a plurality of water inlet flanges 6 are provided to simultaneously connect to a plurality of wastewater sources or facilitate the connection of pipes of different specifications, so as to achieve efficient introduction of wastewater, and the water tank 1 is fixedly connected to the water outlet flange 8 on the lower right side, and two U-shaped grooves 29 are equidistantly provided on the left upper side of the filter box 2. The opening of the U-shaped groove 28 provides a specific space and track for the installation and activity of other components. A limit block 11 is provided inside the U-shaped groove 29. The lower end of the limit block 11 is fixedly connected to a bearing 12. The limit block 11 can limit the rotation of the bearing 12 in the U-shaped groove 29. A water wheel 10 is fixedly connected between the bearings 12. The water wheel 10 is close to the water outlet flange 8. The water wheel 10 is a component that uses the power of water flow to achieve rotation. Connecting it to the limit block 11 through the bearing 12 can make it rotate during the flow of wastewater, and being close to the water outlet flange 8 is to enable the water wheel 10 to make full use of the water flow out after filtration. Energy, and will not be mixed with the baffle 15 to block the sediment deposited at the bottom of the filter box 2. Three convex grooves 17 are equidistantly provided on the upper part of the filter box 2. The inside of the convex grooves 17 is clamped with a convex plate 14. The convex plate 14 is clamped in the convex groove 17 to achieve quick installation and disassembly, which is convenient for cleaning the components and sediment inside the filter box 2. Baffles 15 are fixedly connected between the front and rear convex plates 14. The baffles 15 can block and guide the water flow. An integral blocking structure is formed by the connection between multiple convex plates to perform preliminary filtration of the wastewater or block large particles of impurities, so that they are deposited at the bottom of the filter box 2. A number of water outlet holes 16 are equidistantly provided on the left side of the two baffles 15 on the right. The setting of the water outlet holes 16 is In order to allow the wastewater that has undergone preliminary treatment to flow out evenly through these small holes, achieve uniform distribution of water flow, and avoid concentrated impact of water flow causing excessive local filtration pressure, a square hole 5 is opened on the right side of the bottom of the filter box 2. The existence of the square hole 5 may be to allow the filtered water to be discharged from the filter box. The wastewater after sedimentation flows into the water tank 1 through the square hole 5 for filtration and treatment. An inclined plate 20 is fixedly connected to the right side of the interior of the filter box 2. The inclined plate 20 is for directly flushing the wastewater onto the filter plate. The limit block 11 and the upper middle side of the convex plate 14 are fixedly connected with a handle 9. The setting of the handle 9 facilitates the operator to install, disassemble, adjust, and other operations on the limit block 11 and the convex plate 14, thereby improving the operability and maintenance convenience of the device.
[0025] Reference Figure 3 and Figure 4 On the right side of the interior of the water tank 1, there are quartz sand filter plates 18 and activated carbon filter plates 19 sliding at equal intervals. The quartz sand filter plates 18 are mainly used to filter larger particles of impurities. The particle size of the quartz sand can be selected according to specific filtering requirements, such as 0.5-1.2mm. The frame of the filter plate can be made of stainless steel, such as 304 stainless steel, to ensure its structural strength and corrosion resistance. The activated carbon filter plate 19 is used to adsorb impurities such as organic matter in the water. Coconut shell activated carbon can be used as the activated carbon, which has a large specific surface area and adsorption performance. The filter plate frame can also be made of 304 stainless steel. Two convex grooves 13 are equidistantly provided on the middle side of the right side of the water tank 1. The inner bottom side of the convex groove 13 is fixedly connected to one end of the spring 22, and the other end of the spring 22 is fixedly connected to the lower middle side of the convex block 23. The spring 22 is used to provide elastic force so that the card rod 26 can be engaged in the corresponding groove. A stainless steel spring can be selected. The stainless steel spring has good elasticity and fatigue resistance. The middle side of the right side of the convex block 23 is fixedly connected to the pull rod 24, and the upper middle side of the pull rod 24 is fixedly connected to the card rod 26. The pull rod 24 is convenient for the operator to pull the convex block 23 to release the engaged state of the card rod 26. It is made of stainless steel round tube, such as 304 stainless steel round tube, two cylindrical grooves 27 are equidistantly provided on the lower right side of the quartz sand filter plate 18, and two cylindrical holes 28 are equidistantly provided on the lower right side of the activated carbon filter plate 19. The clamping rod 26 passes through the cylindrical hole 28 and engages with the cylindrical groove 27. Two gaskets 25 are equidistantly provided on the right side of the quartz sand filter plate 18 and the activated carbon filter plate 19. The gasket 25 can be made of rubber material, such as nitrile rubber, which has good sealing performance to prevent water from leaking from the gap between the filter plate and the water tank wall. An observation window 3 is provided on the front middle side of the water tank 1. The material of the observation window 3 is transparent tempered glass. The observation window 3 is used to observe the situation inside the water tank 1. It is made of transparent tempered glass, such as transparent tempered glass with a thickness of 5 mm, which has good transparency and strength and can withstand a certain pressure.
[0026] Working principle: First, wastewater enters the filter box 2 through the water inlet flange 6. Since the water wheel 10 is a component that rotates by the force of water flow, it is connected to the limit block 11 through the bearing 12. The wastewater hits the water wheel 10 to make it rotate during the flow, so as not to mix the sediment at the bottom of the filter box 2. Then, the bottom sediment is blocked with a quickly detachable baffle 15 for easy cleaning. The water outlet holes 16 are provided on the baffle 15 to allow the wastewater that has undergone preliminary treatment to flow out evenly from the small holes, thereby achieving uniform distribution of water flow and avoiding excessive local filtration pressure due to concentrated impact of water flow;
[0027] The operator can easily pull the convex block 23 located within the convex groove 13 using the pull rod 24. This action releases the engagement between the locking rod 26 and the quartz sand filter plate 18 and the activated carbon filter plate 19. The quartz sand filter plate 18 and the activated carbon filter plate 19 are then removed from the water tank 1 using the specially designed pull rod 24 for cleaning. After cleaning, the quartz sand filter plate 18 and the activated carbon filter plate 19 are returned to the water tank 1. When closed, the spring 22 attached to the bottom side of the convex groove 13 generates a spring force that pushes the convex block 23, causing the locking rod 26 on the pull rod 24 on the right side of the convex block 23 to automatically engage the cylindrical groove 27 of the quartz sand filter plate 18 and the cylindrical hole 28 of the activated carbon filter plate 19, quickly securing the convex block 23. In this process, two washers 25, equidistantly located on the right sides of the quartz sand filter plate 18 and the activated carbon filter plate 19, play a crucial role. The gasket 25 is made of a material with good sealing performance (such as nitrile rubber), which can effectively prevent water from leaking out from the gap between the filter plate and the wall of the water tank 1. This solves the problem that the filter plate is easily blocked due to its non-detachable nature, which in turn leads to increased operating costs.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A concrete production wastewater recycling device, comprising a water tank (1), characterized in that: The upper part of the water tank (1) is fixedly connected to a filter box (2), the upper left side of the filter box (2) is fixedly connected to a mounting plate (7), the left middle side of the mounting plate (7) is fixedly connected to a plurality of water inlet flanges (6) at equal intervals, the lower right side of the water tank (1) is fixedly connected to a water outlet flange (8), the upper left side of the filter box (2) is provided with two U-shaped grooves (29) at equal intervals, the interior of each U-shaped groove (29) is provided with a limiting block (11), the lower end of each limiting block (11) is fixedly connected to a bearing (12), a water wheel (10) is fixedly connected between each bearing (12), and the water wheel (10) is close to the water outlet flange (8).
2. The concrete production wastewater recycling device according to claim 1, characterized in that: The upper portion of the filter box (2) is provided with three convex grooves (17) at equal intervals, and the interiors of the convex grooves (17) are each engaged with a convex plate (14). A baffle (15) is fixedly connected between the front and rear convex plates (14). A plurality of water outlet holes (16) are provided at equal intervals on the left sides of the two right baffles (15). A square hole (5) is provided on the right side of the bottom of the filter box (2), and an inclined plate (20) is fixedly connected to the right side of the interior of the filter box (2).
3. The concrete production wastewater recycling device according to claim 1, characterized in that: A quartz sand filter plate (18) and an activated carbon filter plate (19) are equidistantly slid on the right side of the interior of the water tank (1), and two convex grooves (13) are equidistantly provided on the middle side of the right part of the water tank (1), and one end of a spring (22) is fixedly connected to the bottom side of the convex groove (13), and the other end of the spring (22) is fixedly connected to the lower middle side of the convex block (23), and a pull rod (24) is fixedly connected to the middle side of the right part of the convex block (23), and a clamping rod (26) is fixedly connected to the upper middle side of the pull rod (24), and two cylindrical grooves (27) are equidistantly provided on the right side of the lower part of the quartz sand filter plate (18), and two cylindrical holes (28) are equidistantly provided on the right side of the lower part of the activated carbon filter plate (19), and the clamping rod (26) passes through the cylindrical hole (28) and is engaged with the cylindrical groove (27).
4. The concrete production wastewater recycling device according to claim 1, characterized in that: The upper middle side of the limit block (11) and the convex plate (14) are both fixedly connected with a handle 1 (9).
5. The concrete production wastewater recycling device according to claim 3, characterized in that: Two washers (25) are equidistantly provided on the right sides of the quartz sand filter plate (18) and the activated carbon filter plate (19).
6. The concrete production wastewater recycling device according to claim 3, characterized in that: A second handle (21) is provided on the middle side of the right portion of each of the quartz sand filter plate (18) and the activated carbon filter plate (19).
7. The concrete production wastewater recycling device according to claim 1, characterized in that: An observation window (3) is provided on the front middle side of the water tank (1), and the material of the observation window (3) is transparent tempered glass.
8. The concrete production wastewater recycling device according to claim 1, characterized in that: Support legs (4) are fixedly connected to the four lower corners of the water tank (1) at equal intervals.